Sealey 2800HL Instructions

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS. USE
THIS JACK CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE
AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.
1. SAFETY PRECAUTIONS
3 Ensure the jack is in sound condition and good working order. Take action for immediate repair or replacement of damaged parts.
Use genuine parts only. The use of unauthorised parts may be dangerous and will invalidate the warranty.
3 Locate the jack in a suitable, well lit working area.
3 Keep working area clean and tidy and free from unrelated materials.
3 Use jack on level and solid ground, preferably concrete. Avoid tarmacadam as jack may sink in.
3 Place wedges under wheels of vehicle (but ensure wheels of jack can move freely).
3 Ensure the vehicle handbrake is engaged, engine is switched off and transmission is in 1st or reverse gear (or "PARK" if automatic).
3 Ensure minimum distance of 0.5m between vehicle and static objects such as doors, walls, etc., to allow for vehicle tilting.
3 Ensure there are no passengers in the vehicle.
3 Ensure all non-essential persons keep a safe distance whilst the jack is in use.
3 Only place jack under those lifting points recommended by vehicle manufacturer (see vehicle hand book).
3 Check the lifting point is stable and centred on the jack saddle.
3 Ensure the jack wheels are free to move and that there are no obstructions.
p DANGER: Use the jack for lifting only, NOT for supporting the lifted load.
3 Once the vehicle is raised use suitable capacity axle stands before proceeding with any task.
3 Ensure there are no persons or obstructions beneath the vehicle before lowering.
3 Use a qualified person to maintain or repair the jack hydraulic system.
7 DO NOT operate the jack if damaged.
7 DO NOT allow untrained persons to operate the jack.
7 DO NOT exceed the rated capacity of the jack.
7 DO NOT allow the vehicle to move while supported by the jack, nor use the jack to move the vehicle.
7 DO NOT jack vehicle if there is a risk of spillage of fuel, battery acid, or other dangerous substance.
7 DO NOT work under the vehicle until axle stands have been correctly positioned.
7 DO NOT use the jack for purposes other than that for which it is designed.
7 DO NOT top up hydraulic system with brake fluid. Use hydraulic jack oil only.
7 DO NOT adjust the safety overload valve.
3 When not in use store jack, fully lowered, in a safe, dry, childproof area.
2. SPECIFICATION
Capacity . . . . . . . . . . . . . . . . . . . . . . .2 ton
Min. Saddle Height . . . . . . . . . . . . .140mm
Max. Saddle Height . . . . . . . . . . . . .800mm
3. ASSEMBLY & PURGING
Note: Numbers in brackets refer to item numbers in the Parts List.
3.1. Handle: Loosen location bolt on the handle socket. Place the handle into the socket
and press it home. Retighten the location bolt with spring washer and nut (fig.1a).
Foot Pedal: Remove locating bolt on foot pedal casting (fig.1b), place foot pedal into
gap and slide the bolt through the casting and pedal, secure with spring washers and
nut (see fig.1).
3.2. Before using the jack for the first time, purge hydraulic circuit in order to eliminate any
air in the system. To do so turn the valve control knob (fig.2) anti-clockwise to open the
release valve. Pump the handle or foot pedal 15 to 20 times. At the end of the last
downward stroke shut the valve off again by turning the control knob clockwise.
3.3. Place a few drops of hydraulic jack oil on the pump piston and pump the handle several
times to distribute the oil. Thoroughly lubricate all moving parts.
4. OPERATING INSTRUCTIONS
General jacking. p WARNING! Before lifting, ensure Section 1 safety instructions
4.1.
are strictly followed.
4.2. Prepare vehicle as described in safety instructions ensuring the ground on which jack
is to stand is level and solid (not tarmacadam).
4.3. Position the jack saddle under the vehicle manufacturer's recommended lifting point
(see vehicle handbook).
4.4. Jacking the vehicle. Ensure the release valve is closed (i.e. the control knob is turned
fully clockwise). Commence pumping the handle/foot pedal up and down using
maximum strokes until the vehicle reaches the working height.
4.5. Should the jack become overloaded, the safety valve will open, and stop the jack from
lifting.
4.6. Lowering the vehicle. Turn the control knob anti-clockwise to open the valve and
lower the load.
4.7. The lowering speed is controlled by the amount you turn the knob . Lower slowly and
carefully, avoiding sudden release.
INSTRUCTIONS FOR:
TROLLEY JACK
2800HL
MODEL:
Max. Chassis Height . . . . . . . . . . . .192mm
Length. . . . . . . . . . . . . . . . . . . . . . . 1185mm
Weight . . . . . . . . . . . . . . . . . . . . . . . . .55kg
fig.1
fig.2
2800HL Issue: 1 - 10/10/08