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ASTRO
ATS-12 TABBER
OPERATOR MANUAL

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Summary of Contents for ASTRO ATS-12

  • Page 1 ASTRO ATS-12 TABBER OPERATOR MANUAL...
  • Page 2 In addition, follow any specific occupational safety and health standards for your workplace or area. This manual is intended solely for the use and information of Astro Machine Corp., its designated agents, customers, and their employees. The information in this guide was obtained from several different sources that are deemed reliable by all industry standards.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS Section 1 – Getting Acquainted Section 2 – Assembly and Installation Assembly Installation Section 3 – Operating Tabber Loading Tabs: Tab Sensitivity Adjustment Adjusting Metering Bracket and Guides Media Supports and Side Guide Adjustment Feeding and Tabbing Media Troubleshooting Section 4 - Maintenance...
  • Page 4 TABLE OF CONTENTS NOTES _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________...
  • Page 5: Section 1 - Getting Acquainted

    GETTING ACQUAINTED Section 1 – Getting Acquainted General: ATS-12 Tabber is a desktop tabbing machine designed for moderate volume users. Handles documents ranging from 3" x 5" card stock to 11" x 11" booklets up to 5/32" thick. Tabber processes a range of “Tabs” in most colors, either round or square, from 5/8" to 1-1/4"...
  • Page 6 GETTING ACQUAINTED Rear View Media Support – Supports media during feeding. Media Side Guides – Help maintain position of media in relation to tabs. Tab Roll Support – Tab Roll mounts here. Media Counter – Tracks number of pieces fed. Resettable. Tab Feed Switch –...
  • Page 7: Section 2 - Assembly And Installation

    ASSEMBLY AND INSTALLATION Section 2 – Assembly and Installation Assembly Follow steps below to assemble Tabber: Step 1: Remove all components from carton. Step 2: Attach two Media Support Guides using two thumbscrews provided. Pin on Guide fits into lower hole. Secure Guide with thumbscrew as shown.
  • Page 8: Installation

    ASSEMBLY AND INSTALLATION Installation Place Tabber on a flat surface away from windows or heat sources and near an electrical outlet. Plug power cord into receptacle on side of Tabber and then plug it into wall outlet. CAUTION DO NOT USE AN ADAPTER PLUG OR EXTENSION CORD TO CONNECT TABBER TO WALL RECEPTACLE.
  • Page 9: Section 3 - Operating Tabber

    OPERATING TABBER Section 3 – Operating Tabber Six steps required to set-up ATS-12 Tabber to apply tabs to your media: Step 1: Load a roll of tabs on Tabber. (Page 5) Step 2: Set sensitivity of Tab Sensor. (Page 6) Step 3: Adjust Metering Bracket Assembly to media.
  • Page 10: Tab Sensitivity Adjustment

    OPERATING TABBER Note: Turning Tab Pressure knob to OFF helps with alignment. Turn Pressure Knob back ON after centering. 8. Set Tab Side Guide to confine, but not bind tab backing. Adjust Tab Guide and Sensor Assembly so that Red centerline is in approximate center of tab.
  • Page 11: Adjusting Metering Bracket And Guides

    NOTE: If, during adjusting process, second number is greater than 12 and LED does NOT light a second time, proceed as if the second number was 12. If double tabbing occurs at any time during the tabbing process, advance setting one more position clockwise. 5.
  • Page 12: Media Supports And Side Guide Adjustment

    OPERATING TABBER Media Supports and Side Guide Adjustment 1. Position media on Media Supports approximately where you wish to position tab. 2. Place one sheet of media on Media Supports so that it is resting against Separator Fingers. 3. Reposition Media Supports and Stack Rests as needed to support media.
  • Page 13: Feeding And Tabbing Media

    Feeding and Tabbing Media Once Tabber is assembled and plugged into wall outlet, turn Main Power Switch ON. Press Reset button on Counter (located on top of Tabber). Next, activate Tab Switch (located next to Piece Counter). Press Feed Switch to start feeding media. To stop the Tabber, press Feed Switch again.
  • Page 14 OPERATING TABBER NOTES _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________...
  • Page 15: Section 4 - Maintenance

    MAINTENANCE Section 4 - Maintenance Cleaning WARNING! TABBER IS A PRECISION MACHINE THAT SHOULD BE CLEANED REGULARLY TO INSURE MANY YEARS OF SERVICE. BEFORE PERFORMING ANY MAINTENANCE, DISCONNECT TABBER FROM ITS POWER SOURCE! Tabber must be cleaned regularly of accumulated paper dust and ink. Unplug Tabber from wall outlet before cleaning.
  • Page 16 MAINTENANCE NOTES _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________...
  • Page 17: Appendix - Specifications

    APPENDIX Appendix - Specifications ATS-12 Tabber 21-3/4" W x 19-1/2" H x 8-1/2" L Dimensions: (49.5cm x 55.9 cm x 44.0 cm) 12,000 pieces per hour Speed: 8.5" x 11" tri-fold (215.9mm x 127mm) Weight: 44 lbs. (19.9 kg) Minimum: 3" W x 5" L (76.2mm x 127mm) Media Size: Maximum: 17"...
  • Page 18: Index

    Index Rollers Cleaning ............11 Adjusting Knob, Tab Positioning ....... 1 Exit ..............1 Adjustment Tracking ............1 Media Support ..........8 Metering Bracket & Guides ......7 Side Guide ............8 Sensitivity Adjustment, Tab ......6 Tab Positioning ..........8 Sensors, Cleaning ..........
  • Page 20 Copyright © 2015 All rights reserved 04/20/2015 PART NUMBER: 200-ATS-12 Rev D.

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