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Sealey RE225.V3 Instructions

Sealey RE225.V3 Instructions

Coil spring compressor kit 1800kg

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thank you for purchasing a sealey product. manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
refer to
Wear eye
instruction
protection
manual
1. sAFetY
DAnger! stop compressing the spring before the coil windings touch. exercise particular caution when using an air impact
wrench. failure to observe this rule may damage the safety pin.
WArning! ensure Health & safety, local authority, and general workshop practice regulations are adhered to when using this
equipment.
Before each use, check the unit for full functional capability. if the functional capability is not ensured or if damage is detected, the unit
9
should not be used and you should contact your supplier immediately.
WArning! Wear approved safety eye protection (standard spectacles are not adequate) and protective gloves.
WArning! Do not compress the spring to an extent where the jaws touch.
Do not use the compressor for other purposes than it was designed for and Do not oVerloAD the compressor.
8
Do not operate spring compressor if parts are damaged or missing as this may cause failure and/or personal injury.
8
maintain the spring compressor in good condition. replacement or repair of damaged parts must be carried out by competent
9
personnel. use genuine parts only. unauthorised parts may be dangerous and will invalidate the warranty.
Do not force the spring compressor to achieve a task it was not designed to perform.
8
Do not allow untrained persons to use the spring compressor.
8
familiarise yourself with the applications, limitations and potential hazards of the spring compressor.
9
Keep the work area clean, uncluttered and ensure there is adequate lighting.
9
Keep hands and body clear of the spring when operating the spring compressor.
9
Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
9
Remove ill fitting clothes. Remove ties, watches, rings, other loose jewellery. Contain and/or tie back long hair.
9
for indoor use and at room temperature only.
9
When not in use clean and store the spring compressor in a safe, dry, childproof location.
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see Also oPerAtionAl sAfetY section 4.1
2. introDuction
High quality, european made, 1800kg coil spring compressor kit. supplied with two pairs of drop forged safety yokes, with polyurethane inserts
for improved grip. Yokes are carefully shaped to prevent coil spring from bowing. features safety restraint wire as a precaution, in the unlikely
event of a spring slipping. suitable for use with air impact wrench.
3. speciFicAtion
model no: ...............................................................re225.V3
Yoke specification:
size (spring diameter)
small: ........................................................ Ø80 - 120mm (x2)
large: ........................................................ Ø80 - 195mm (x2)
drive: .................................................................... 27mm hex
maximum jaw opening:............................................... 335mm
capacity: .................................................................... 1800kg
4. operAtion
4.1.
operAtionAl sAFetY
4.1.1.
When compressing the spring, neither the spring windings nor the jaws should come in contact with each other, see figure B.
4.1.2.
the centre line of the spring must always be parallel to the compressing device, especially for conical springs.
4.1.3.
use only suitable jaws for the springs. the spring must rest securely within the outer rib and the safety ridges. take care that the
spring cannot slide out of the jaws.
4.1.4.
When using air wrench, torque limitation is 120 nm.
4.1.5.
Pay attention to compressed spring. never drop or impact compressed spring, which can cause serious injury.
4.1.6.
use only for coil springs mentioned in this user instruction.
4.1.7.
The bolts of the jaws must always be firmly tightened with 60 Nm torque.
Do not make any construction changes to the unit, especially to the safety pin.
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Do not leave compressed spring unattended.
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© Jack sealey limited
instructions for
coil spring compressor kit 1800kg
model no:
Wear
protective
gloves
Original Language Version
re225.V3
re225.V3 | issue:2 (2) 12/12/17

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Summary of Contents for Sealey RE225.V3

  • Page 1 IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
  • Page 2 4.3.1.5. Mount the compressor on a vice by clamping the front head of the compressor as below, see fig.E. Make sure that the seating of the spring windings in the jaws is correct. Make sure that the spring compressor is in the centre of the spring windings, see fig. B above. fig. e Original Language Version © Jack sealey limited re225.V3 | issue:2 (2) 12/12/17...
  • Page 3 Always pack away the jaws with the coil spring compressor as supplied. 5.5. Grease the guide spindle (using lithium grease) if necessary, or at least every six months. Always clean the spindle before applying grease. Original Language Version re225.V3 | issue:2 (2) 12/12/17 © Jack sealey limited...
  • Page 4 WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim. enVironment protection Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to...

This manual is also suitable for:

Re225