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Please read this manual carefully and retain for future use. Your new Mini Merlin is a dual gas sensor carefully designed and tested to monitor levels of Liquid Petroleum Gas (LPG) and Carbon Monoxide Gas (CO) in the air. If there is a dangerous build-up of gas at the sensor, this device can shut off the gas supply via a gas safety valve and /or gas fired appliance(s).
Manual Operation Test ....................14 Gas Testing Overview ....................14 Gas Sensor Types & Reaction Times ................14 Gas Testing Kits ......................15 Mini Merlin Gas Testing Procedure ................15 Test Gas Storage & Handling ..................16 Test Record ........................18 Rev: 1 01-21...
Installation, Operation & Maintenance Mini-Merlin IMPORTANT SAFETY INSTRUCTIONS Before any installation, use or maintenance read this manual carefully. The information contained within this manual should be referenced for typical installation and operation only. For site specific requirements that may deviate from the information in this guide – contact your supplier. If this device is used in a manner not specified by the manufacturer, the safety provided by the device may be impaired.
Vehicles and other combustion engines running in open or confined spaces. Burning charcoal or fuel in grills in an enclosed area or near the home. For more information, please visit our website or contact your local CGS distributor. Rev: 1 01-21...
A vessel that has contained LPG is nominally empty but may still contain LPG vapour and be potentially dangerous. Therefore treat all LPG vessels as if they were full. For more information, please visit our website or contact your local CGS distributor Rev: 1 01-21...
Installation, Operation & Maintenance Mini-Merlin Installation Planning Our detectors should be installed in areas at risk of gas leaks e.g. over boilers, valves or meters. Take in to account the design of the air flow patterns within the zone area. Detectors should be installed in the correct orientation, as recommended by the manufacturer, and ease of access should be accounted for to allow for any bump tests and other forms of maintenance.
Installation, Operation & Maintenance Mini-Merlin Mounting Unpack all the parts! This device is designed for either surface mounting, or mounted on a one or two gang electrical box and must be installed by a licensed, insured contractor. This device comes with a deep base back cover and barrier slip to maintain segregation between high and low volt connections.
Installation, Operation & Maintenance Mini-Merlin Board Overview Wiring GAS VALVE A gas solenoid valve should be powered using the terminals marked [VALVE OUT]. When the valve out terminal is wired to a normally closed (NC) gas solenoid valve, the device can be used to isolate the gas supply for multiple appliances.
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Installation, Operation & Maintenance Mini-Merlin APPLIANCE LIMIT CIRCUIT The device can be used to directly shut down a gas appliance when a fault condition is detected (gas leak) by wiring terminals of one BMS into the low voltage safety limit circuit of the appliance.
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Installation, Operation & Maintenance Mini-Merlin PILOT WATER HEATER & BOILER LIMIT BREAKER The device can be used to directly shut the pilot of a water heater in an alarm or power failure state using a product from Field Controls. The BMS terminals may also be used to connect to a home alarm system. Wiring example as shown.
These switches can be used for a variety of purposes including triggering alarm contacts, operating and external relay for multiple appliance shut-down and generating status signals for a BMS system. Specification Product: Mini Merlin Version: LPGCO Display 1.8” TFT – Thin Film Transistor...
Installation, Operation & Maintenance Mini-Merlin Operation First Power Up When electrical power is supplied, press and hold the Touch button, the device enters a stabilisation phase for approximately one minute – during this period the device is not operational. If the mini-merlin has been configured to ‘auto reset’ – your device will power up automatically when electrical power is supplied.
Installation, Operation & Maintenance Mini-Merlin Gas Level Alarms When alarms reach a RED status the maximum concentration level detected will be saved and the screen value will switch between the maximum (MAX) and the real time current value! When the device has reached an alarm state, the concentration indicator will remain red even if gas levels are safe until the device is reset by pressing the Touch button once! Remote Shut-Off Screen This message will display if the device is integrated with remote shut off devices such as...
Installation, Operation & Maintenance Mini-Merlin Maintenance & Testing Cleaning Keep your device in good working order - follow these basic principles; Remove any dust/debris from the outer enclosure regularly using a slightly damp cloth. Never use detergents or solvents to clean your device. ...
Installation, Operation & Maintenance Mini-Merlin Gas Testing Kits CGS provide a range of test gas kits traceable to appropriate standards and usually consist of: Certified gas cylinder / Spray. • Flow control regulator / Control Valve • Tube pipe / Applicator cone •...
Installation, Operation & Maintenance Mini-Merlin Test Gas Storage & Handling All test gases are classified as non-flammable and non-toxic, however, they do contain gas under pressure and may explode if heated to extreme temperatures and cause asphyxiation in high concentrations. Cylinders should be stored in a vertical position secured to prevent them falling over.
Installation, Operation & Maintenance Mini-Merlin Test Record Date Gas Details Pass Sign Rev: 1 01-21...
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Installation, Operation & Maintenance Mini-Merlin Date Gas Details Pass Sign Rev: 1 01-21...
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Installation, Operation & Maintenance Mini-Merlin Installation Details Please pass this manual to the system owner / user. Date of Installation: Installation Location: Organisation: Stamp / Signature of the installer: Canadian Gas Safety info@canadiangassafety.com Telephone: 647-577-1500 Canadian Gas Safety is the owner of this document and reserves all rights of modification without prior notice. Rev: 1 01-21...
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