InfoSight LabeLase 1000P Operation Manual

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LabeLase

1000P Plate Printer

Operation Manual

Revision C2

April 2017

INFOSIGHT CORPORATION

20700 U.S. Highway 23

P.O. Box 5000

Chillicothe, Ohio 45601 USA

+1.740.642.3600 Tel. (M-F 8am-5pm US Eastern Time Zone)

+1-800.401.0716 Emergency Service U.S. & Canada (outside normal business hours)

+1.740.642.4666 Emergency Service International (outside normal business hours)

+1.740.642-5001 Fax.

www.infosight.com

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Page 1 LabeLase 1000P Plate Printer Operation Manual Revision C2 April 2017 INFOSIGHT CORPORATION 20700 U.S. Highway 23 P.O. Box 5000 Chillicothe, Ohio 45601 USA +1.740.642.3600 Tel. (M-F 8am-5pm US Eastern Time Zone) +1-800.401.0716 Emergency Service U.S. & Canada (outside normal business hours) +1.740.642.4666 Emergency Service International (outside normal business hours)
Page 3 (including but not limited to lost profits) arising out of, or relating to this manual or the information contained in it, even if INFOSIGHT CORPORATION has been advised, knew, or should have known of the possibility of such damages.
Page 4 Never attempt to operate the Laser Tag Marker without the protective covers in place. Never attempt to override any of the safety interlocks on the plate printer. Never attempt to dismantle or repair the tag printer. In case of malfunction contact an Infosight service representative.
Page 5 INFOSIGHT copyright notice. Additional copies may be made when authorized to do so in writing by INFOSIGHT. In addition to any other right of INFOSIGHT, INFOSIGHT has the right to terminate this license if the terms of this license are violated.
Page 6 R, S and U do not change the basic functioning of the marker or Producer™ software, unless otherwise stated explicitly. This OPERATIONS manual is intended as a companion to the ONLINE REFERENCE MANUALS supplied with the Producer & Designer software package and also available on the Infosight webpage: http://www.infosight.com/labelaseproducer2/producer http://www.infosight.com/labelaseproducer2/designer This OPERATIONS AND MAINTENANCE manual will be automatically installed on your computer hard drive when installing the Producer™...
Page 7: Table Of Contents
OVER-TEMPERATURE SHUTDOWN ___________________ Error! Bookmark not defined. CUSTOMER SERVICE ____________________________________________________ 21 FUNCTIONAL BLOCK DIAGRAM ___________________________________________ 22 LASER SAFETY _________________________________________________________ 23 Declaration of Conformity _______________________________________________ 24 ENGINEERING DRAWINGS _______________________________________________ 29 LL1000P® Plate printer Copyright © 2003-20016 InfoSight Corporation All Rights Reserved Page v...
Page 9: Printer Setup
Refer to this manual for any issues during software installation on your PC. Producer™ and Designer Software are separate executable programs, however they are ® NOTE: LabeLase bundled together and downloaded/installed together. LL1000P® Plate printer Copyright © 2003-20016 InfoSight Corporation All Rights Reserved Page 1...
Page 10: System Connections & Power-Up
RS232 link, an integrated USB/Ethernet module is provided. The LabeLase Producer™ Software Installation Manual addresses Printer Communications in Sections “Connection Type”, “RS232 Serial COM Port”, “USB Port”, and “Ethernet Network Connection”. Page 2 Copyright © 2003-20016 InfoSight Corporation All Rights Reserved LL1000P® Plate printer...
Page 11: Printer Initialization
SUPERVISOR login. Several sample templates for the LL1000P Plate Printer are provided on your installation CD, and may also be downloaded from www.infosight.com. 3. Choose a plate with a tag pocket that corresponds to the tag layout (i.e., matching tag size, orientation &...
Page 12: Using Carrier Plates
8. To remove the tag, use a pencil or other small pointed object to carefully lift the edge of the tag under the milled slot, and pop the tag out of the pocket. Be careful not to use excessive force, or you may bend the tag. Page 4 Copyright © 2003-20016 InfoSight Corporation All Rights Reserved LL1000P® Plate printer...
Page 13: Printing Tags
Producer™, load a blank tag into the correct tag pocket, and press the PRINT button on top of the printer. LL1000P® Plate printer Copyright © 2003-20016 InfoSight Corporation All Rights Reserved Page 5...
Page 14: Changing Plates
Contact your sales representative or our factory for more information. LL1000P Plate Printer Templates Page 6 Copyright © 2003-20016 InfoSight Corporation All Rights Reserved LL1000P® Plate printer...
Page 15: Auto Print Feature
NOTE: Contact your sales representative or the factory for information on obtaining additional copies of your plate, as well as custom-designed plates with multiple pockets. LL1000P® Plate printer Copyright © 2003-20016 InfoSight Corporation All Rights Reserved Page 7...
Page 16: Labelase Producer Software
 User-selectable download of message data from a host computer via RS-232, network TCP/IP, or network file transfer. A wide selection of communications protocols includes InfoSight Extended, emulation of Zebra and Intermec standard printers, and simple comma or tab-separated, flat-file formats.
Page 17: Labelase Producer Differences
ITM number, descriptive information and feed-direction arrows. Non-printing option available for all graphics and logo fields, to aid in visualizing plate pockets for fine-tuning of print placement LL1000P® Plate printer Copyright © 2003-20016 InfoSight Corporation All Rights Reserved Page 9...
Page 18: Tag Layout Tips
“logo” images can be designed in a graphic program such as MS Paint, saved as a monochrome bitmap, and imported directly into Producer. NOTE: Contact your sales representative or the factory for information on obtaining custom-designed plates and die-cut tags for your special applications. Page 10 Copyright © 2003-20016 InfoSight Corporation All Rights Reserved LL1000P® Plate printer...
Page 19 Thus, in the example of a plate for a 1x3 tag, although the physical plate length is 10 inches, the “printable” area is limited to approximately 6.5 inches of length. LL1000P® Plate printer Copyright © 2003-20016 InfoSight Corporation All Rights Reserved Page 11...
Page 20 1.00 x 3.00 tag. Note: For further instructions on designing tags, read the Producer Designer Manual that ® accompanies the LabeLase Producer Manual and Printer. Page 12 Copyright © 2003-20016 InfoSight Corporation All Rights Reserved LL1000P® Plate printer...
Page 21: Diagnosing Print-Quality Issues
NORMAL PRINTING solid black text & barcode TAG MOVING IN POCKET random missing lines TAG SLIPPING OUT printing is visibly stretched TAG SLIPPING OUT printing is visibly compressed LL1000P® Plate printer Copyright © 2003-20016 InfoSight Corporation All Rights Reserved Page 13...
Page 22: Printer Configuration & Laser Settings
Calibration Tag contrast. Typical Laser Settings (DRAFT mode OFF) ® InfoTag ® ® Pic-Anneal PermaLabel X-Tag™ Hi - Temp Laser Speed Tickle Duty Cycle Factory Settings Page 14 Copyright © 2003-20016 InfoSight Corporation All Rights Reserved LL1000P® Plate printer...
Page 23 1. If the graphic or logo must be re-sized to fit on the tag, use an external application such as MS PAINT to change the dimensions of the image and re-save the BMP file before importing into Producer™. LL1000P® Plate printer Copyright © 2003-20016 InfoSight Corporation All Rights Reserved Page 15...
Page 24: Basic Trouble Shooting
Adjustment section of the built-in help in Producer™. Problem: Barcode too long for tag size.  Reduce number of characters in barcode data.  Use more efficient barcode symbology.  Reduce barcode scale. Page 16 Copyright © 2003-20016 InfoSight Corporation All Rights Reserved LL1000P® Plate printer...
Page 25  An over-temperature condition may have caused a temporary automatic shutdown of the laser tube. Refer to the over-temperature shutdown section of this manual for more information. LL1000P® Plate printer Copyright © 2003-20016 InfoSight Corporation All Rights Reserved Page 17...
Page 26: Normal Maintenance & Servicing
Loosen the thumb screws and carefully remove the cover and the foam filter element underneath. Carefully blow any lint or dust off the filter, or gently wash it in soap and water. Dry the filter thoroughly before reinstalling. Page 18 Copyright © 2003-20016 InfoSight Corporation All Rights Reserved LL1000P® Plate printer...
Page 27: Fuse Replacement
The fuse holder only goes back in one-way. If it does not fit easily, turn it upside down and then insert it gently so that it snaps in place. FUSE HOLDER FUSE HOLDER REMOVED FUSES ARE RATED FOR 250V / 5A AC LL1000P® Plate printer Copyright © 2003-20016 InfoSight Corporation All Rights Reserved Page 19...
Page 29: Customer Service
After regular business hours, call: +1.800.401.0716 (USA or Canada) or +1.740.642.4666 (International). On-Site Service InfoSight Corporation can dispatch a Field Service Engineer to your facility to perform equipment start-up, repair, maintenance, and training. Service Contracts Periodic scheduled on-site maintenance, technical service and extended warranties can be arranged by contacting Customer Service at the number below.
Page 30: Functional Block Diagram
Note: Handshake protocol is XON / XOFF. Communications adapters such as USB to RS232 must support XON / XOFF. XON is DC1 CTL-Q or 11h or 17 decimal XOFF is DC3 CTL-S or 13h or 19 decimal Page 22 Copyright © 2003-20016 InfoSight Corporation All Rights Reserved LL1000P® Plate printer...
Page 31: Laser Safety
Qualified Laser Service/Safety Technician! Because of the Class 4 classification, InfoSight will provide such a person to be available to the end user of this marker. The nominal power output of the laser used is 10 watts, with a maximum peak power output of 30 watts. It is a C02 infrared (invisible) laser with a wavelength of 10.57 to 10.63 microns.
Page 32: Declaration Of Conformity
InfoSight produces laser systems within one of two classes as identified and classified by the CDRH. These are Class I and Class IV. (See CDRH 21 CFR (J) 1040.1 - 1040 .5). End user of the equipment should be familiar with ANSI, CDRH and OSHA standards for radiation emitting devices as they apply to them also.
Page 33 • IEC 60825:2001 Safety: • EN 60950-1:2001 1.2 TEST DATES November 18, 22-24, 29, 30, December 1, 8, and 9, 2004 Edward S. O’Neal 12/29/2006 Chillicothe, Ohio LL1000P® Plate printer Copyright © 2003-20016 InfoSight Corporation All Rights Reserved Page 25...
Page 34 Stray beams are potential fire hazards and combustible material should be kept out of beam paths at all times. Page 26 Copyright © 2003-20016 InfoSight Corporation All Rights Reserved LL1000P® Plate printer...
Page 35  Laser Safety Eyewear should always be worn during laser repair, alignment, or installation, or at any time when any laser safety control is not in place. LL1000P® Plate printer Copyright © 2003-20016 InfoSight Corporation All Rights Reserved Page 27...
Page 36 UVA: 315-400 nm exposure may cause pigment darkening and skin burns.  Visible: 400-700 nm exposure may cause photosensitive reactions and skin burns.  Infrared 700-100,000 nm exposure may cause skin burns. Page 28 Copyright © 2003-20016 InfoSight Corporation All Rights Reserved LL1000P® Plate printer...
Page 37: Engineering Drawings
DRAWING ITM24439 – LABELASE 1000P OPTICS ASSEMBLY DRAWING ITM23138 – LABELASE 1000P BASE ASSEMBLY DRAWING ITM19870 – LABELASE 1000P SPOOL, PAYOFF GENERAL ASSEMBLY DRAWING ITM19953 – LABELASE 1000P LASER PLATE PRINTER WIRING DIAGRAM Copyright © 2003-2005 InfoSight Corporation All Rights Reserved...

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