TYM LT600 Manual
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TYM LT600 Manual

TYM LT600 Manual

Self leveling type front loader
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ISSUE DATE : 03 / 31 / 2009
ISSUE DATE : 03 / 31 / 2009
P/NO. LTS19-A160L
P/NO. LTS19-A160L

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Summary of Contents for TYM LT600

  • Page 1 ISSUE DATE : 03 / 31 / 2009 ISSUE DATE : 03 / 31 / 2009 P/NO. LTS19-A160L P/NO. LTS19-A160L...
  • Page 2 WARRANTY CONDITIONS Warranty Coverage : Warranty Coverage : Warranty Coverage : Warranty Coverage : Tractor Division, herein referred to as , undertakes to replace or repair any part of a loader where damage has been proven to be caused by defects in material or workmanship.
  • Page 3 PLEASE NOTE : Make sure all potential operators of the this equipment review this manual and all safety messages contained within This safety symbol indicates important safety messages in this manual. When you see this symbol, carefully read the message that followes and be alert to the possibility of personal injury or death.

  • Page 4: Table Of Contents

    Table of Contents Safety Precautions Safety Decals Loader Specifications Introduction Tractor Preparation Loader Operation Loader Removal Loader Mounting Lubrication and Maintenance Trouble Shooting Hydraulic System Schematic Hydraulic System Schematic Torque Tightening Chart Parts IIlustrations General Information Bucket Assembly Mounting Frame Assembly Boom Assembly Hydraulic piping Quick Attachment...

  • Page 5: Safety Precautions

    SAFETY Understand that your safety and the safety of Read Read Read Read this this this this manual manual manual manual completely completely completely completely and and thoroughly thoroughly thoroughly thoroughly other persons is measured by how you service and make sure you understand all controls. All and operate this loader.
  • Page 6 SAFETY Contact with overhead power lines can cause Make sure all parked loaders on stands are on a severe electrical burn death from hard level surface with all safety devices electrocution. engaged to prevent loader from falling and Make sure there is enough clearance between being damaged or injuring someone.

  • Page 7: Safety Decals

    SAFETY DECALS Safety Decal Loacations Safety Decal Loacations Safety Decal Loacations Safety Decal Loacations Important: Important: Important: Important: Warning decal CK12-3001, located on the left hand Mid-Mount and Warning Decal CK12-3002, CK12-3003 located on the loader right hand Mid-Mount are visible when getting on tractor. Care of Safety Decals.

  • Page 8: Loader Specifications

    LOADER SPECIFICATIONS Specifications and design are subject to change without prior notice. Loader Model : LT600 Tractor Model : T603 with out self leveling type with out self leveling type A. Maximum Lift Height 2,851 mm 112.2 " B. Clearance with Attachment Level 2,564 mm 101.0 "...

  • Page 9: Introduction

    INTRODUCTION The purpose of this manual is to assist you in Important: Important: Important: Important: maintaining and operating your loader. Read it Illustrations used in this manual may not show carefully, furnishes information all safety equipment that is recommended to instructions that will help you achieve years of ensure safe operation of tractor and loader.

  • Page 10: Tractor Preparation

    Wheel Tread Settings Selection of tires(size, profile, tread type) Tractor front wheel tread setting must be should be restricted to tire recommendations as restricted wheel tread spacing TYM. specified by recommended tractor Operator's Manual. Tire Inflation Tire Inflation Tire Inflation...

  • Page 11: Loader Operation

    LOADER OPERATION CAUTION: CAUTION: CAUTION: CAUTION: 5. Don't hurry the learning process or take the The tractor/loader should only be unit for granted. Ease into it and become operated with all safety equipment familiar with your new loader and tractor. properly installed.
  • Page 12 LOADER OPERATION CAUTION: CAUTION: CAUTION: CAUTION: Operate controls only when seated in CAUTION: CAUTION: CAUTION: CAUTION: the operator's seat. Stop the loader arms gradually when lowering or lifting. Loading Bucket Loading Bucket Loading Bucket Loading Bucket For the most efficient loading, slowly drive WARNING: WARNING: WARNING:...
  • Page 13 LOADER OPERATION Loader Loader Loader Loader Hydraulic Controls Hydraulic Controls Hydraulic Controls Hydraulic Controls FLOAT FLOAT DOWN DOWN ROLL ROLL DUMP DUMP BACK BACK The control lever has the safety lock function. Lock the control lever when leaving the tractor while the Bucket is in the air. The loader hydraulic valve lift Cylinder circuit incorporates a "float"...

  • Page 14: Loader Removal

    LOADER REMOVAL CAUTION: CAUTION: CAUTION: CAUTION: Never park loader without bucket attached to the loader. CAUTION: CAUTION: CAUTION: CAUTION: Never allow weight of tractor to be put on parking leg when removing loader. STEP STEP 1. 1. 1. 1. Park the tractor and loader on hard STEP STEP level surface.

  • Page 15: Loader Mounting

    LOADER MOUNTING CAUTION: CAUTION: CAUTION: CAUTION: Never allow weight of tractor to be put on parking leg when mounting loader. STEP STEP STEP STEP 4. 4. 4. 4. Move the tractor forward to put the post into the mounting frame. Stop the tractor When the hook is right over the pin.

  • Page 16: Lubrication And Maintenance

    LUBRICATION AND MAINTERNANCE CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: Do not perform and service or maintenance Do not stand or walk under a raised loader. Operations with loader raised off the ground. Accidental movement of control lever or leak in For additional access to tractor components hydraulic system could cause mainframe to drop, remove loader.
  • Page 17 LUBRICATION AND MAINTERNANCE Grease Grease Grease Grease Grease Grease Grease Grease Grease Grease Grease Grease ITEM ITEM SERVICE SERVICE SERVICE INTERVAL SERVICE INTERVAL ITEM ITEM SERVICE SERVICE SERVICE INTERVAL SERVICE INTERVAL Hydraulic System Oil Level Check Daily/10 hours As specified in Tractor Hydraulic System Oil/Filter Replace Operator's Manual...
  • Page 18 TROUBLE SHOOTUNG This Trouble Shooting Chart is provided for reference to possible loader operational problems. Determine the problem that best describes the operational problem being experienced and eliminate the possible causes as listed by following the correction procedures. PROBLEM PROBLEM PROBLEM PROBLEM POSSIBLE CAUSE...
  • Page 19 TROUBLE SHOOTUNG PROBLEM PROBLEM PROBLEM PROBLEM POSSIBLE CAUSE POSSIBLE CAUSE POSSIBLE CAUSE POSSIBLE CAUSE CORRECTION CORRECTION CORRECTION CORRECTION Low hydraulic fluid level. Check and replenish hydraulic fluid. Allow hydraulic system to warm up to operating Cold hydraulic fluid. temperature. Engine R.P.M. too Increase engine speed to obtain satisfactory slow(hydraulic pump loader operation.
  • Page 20 TROUBLE SHOOTUNG PROBLEM PROBLEM PROBLEM PROBLEM POSSIBLE CAUSE POSSIBLE CAUSE POSSIBLE CAUSE POSSIBLE CAUSE CORRECTION CORRECTION CORRECTION CORRECTION A low hydraulic fluid to warm up to operating Cold Hydraulic Fluid. temperature. Excessive load in bucket. Weight exceeds specified Reduce load. loader capacity.
  • Page 21 TROUBLE SHOOTUNG PROBLEM PROBLEM PROBLEM PROBLEM POSSIBLE CAUSE POSSIBLE CAUSE POSSIBLE CAUSE POSSIBLE CAUSE CORRECTION CORRECTION CORRECTION CORRECTION Allow hydraulic fluid to warm up to operating Cold hydraulic fluid. temperature. Engine R.P.M. too slow. Increase engine R.P.M. Low hydraulic fluid Refer to Tractor Operator's Manual for service Hydraulic pump capacity Hydraulic pump capacity...

  • Page 22: Hydraulic System Schematic

    HYDRAULIC SYSTEM SCHEMATIC - 21 - - 21 -...

  • Page 23: Torque Tightening Chart

    TORQUE TIGHTENING CHART Note Note : : : : Use these torques, unless special torques are specified. Values are for UNF thread fasteners, plasted Note Note or unplated as received from supplier. Fasteners can be dry or lubricated with normal engine oil. Values do not apply if graphite, moly-disulphide or other extreme pressure lubricant is used.
  • Page 24 PART ILLUSTRATIONS GENERAL INFORMATION GENERAL INFORMATION GENERAL INFORMATION GENERAL INFORMATION Illustrations Illustrations Illustrations Illustrations The individual parts in their normal relationship to each other. Reference numbers are used in the illustrations. These numbers correspond to those in the "Number" column and are followed by the quantity required and description.
  • Page 25 PART ILLUSTRATIONS - 23 - - 23 -...

  • Page 26: Bucket Assembly

    BUCKET ASSEMBLY (UPDATED 09, 20, 2007) REF.NO REF.NO REF.NO REF.NO PART.NO PART.NO PART.NO PART.NO DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION QTY I.C SERIAL OR DATE SERIAL OR DATE SERIAL OR DATE SERIAL OR DATE LTS19-22950 BUCKET W.A (78") LTS19-22950-03 BUCKET W.A (78") 61019015~ - 24 -...

  • Page 27: Mounting Frame Assembly

    MOUNTING FRAME ASSEMBLY (UPDATED 09, 20, 2007) REF.NO REF.NO REF.NO REF.NO PART.NO PART.NO PART.NO PART.NO DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION SERIAL OR DATE SERIAL OR DATE SERIAL OR DATE SERIAL OR DATE LYS12-11100-01 REAR FRAME-LH LYS12-11100-02 REAR FRAME-LH 70223010~ LYS12-11200-01 REAR FRAME-RH LYS12-11200-02 REAR FRAME-RH 70223010~...

  • Page 28: Boom Assembly

    BOOM ASSEMBLY (UPDATED 03, 31, 2009) (SELF-LEVEL TYPE) -26 -...
  • Page 29 BOOM ASSEMBLY (UPDATED 03, 31, 2009) (SELF-LEVEL TYPE) REF.NO REF.NO REF.NO REF.NO PART.NO PART.NO PART.NO PART.NO DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION QTY I.C SERIAL OR DATE SERIAL OR DATE SERIAL OR DATE SERIAL OR DATE LTF54-14100-01 BOOM W.A ~80127027 LTF54-14100-02 BOOM W.A 80423001~ LTM45-14300 TOP POST W.A-LH...

  • Page 30: Hydraulic Piping

    HYDRAULIC PIPING (UPDATED 09, 18, 2008) (SELF-LEVEL TYPE) - 28 -...
  • Page 31 HYDRAULIC PIPING (UPDATED 09, 18, 2008) (SELF-LEVEL TYPE) SERIAL OR DATE SERIAL OR DATE REF.NO REF.NO REF.NO REF.NO PART.NO PART.NO PART.NO PART.NO DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION SERIAL OR DATE SERIAL OR DATE 2254-1000 BOOM CYLINDER ASS'Y 225603 BOOM CYLINDER ASS'Y 70402068~ LTS21-82120 BUCKET CYLINDER ASS'Y-LH...
  • Page 32 HYDRAULIC PIPING (UPDATED 09, 18, 2008) (SELF-LEVEL TYPE) SERIAL OR DATE SERIAL OR DATE REF.NO REF.NO REF.NO REF.NO PART.NO PART.NO PART.NO PART.NO DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION SERIAL OR DATE SERIAL OR DATE LTF54-11947 HOSE ASS'Y LTS21-81670 HOSE ASS'Y, 1(3/4-16UNF)-4(3/4-16UNF) 1900L(3/8) WRONG No.

  • Page 33: Quick Attachment

    QUICK ATTACHMENT (UPDATED 09, 18, 2008) Be sure to assemble, Be sure to assemble, Be sure to assemble, Be sure to assemble, rounding part should be rounding part should be rounding part should be rounding part should be REF.NO REF.NO REF.NO REF.NO PART.NO...

  • Page 34: Hydraulic Connecting

    HYDRAULIC CONNECTING (UPDATED 09, 18, 2008) REF.NO REF.NO REF.NO REF.NO PART.NO PART.NO PART.NO PART.NO DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION SERIAL OR DATE SERIAL OR DATE SERIAL OR DATE SERIAL OR DATE 81300-S0906 O-RING, Φ1.98xΦ11.89 (AS#906)-HS90 802N1-F75P4-62 NIPPLE, 9/16-18UNF(O-RING), PF3/8, 46L WRONG NO. 802N0-F75T4-6L NIPPLE, 9/16-18UNF, O-RINGxPT3/8, 46L 80410-T3360...

  • Page 35: Boom Cylinder

    BOOM CYLINDER (UPDATED 09, 20, 2007) (SELF-LEVEL TYPE) REF.NO REF.NO REF.NO REF.NO PART.NO PART.NO PART.NO PART.NO DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION REMARK REMARK REMARK REMARK 2260-1000 BOOM CYLINDER ASS'Y 225603 BOOM CYLINDER ASS'Y 03.01.2007~ 2260-1100 ROD ASS'Y 225603-R ROD ASS'Y 03.01.2007~ OC60-7037 CAP OUTER, Φ60x70x37L IC60-3555...

  • Page 36: Bucket Cylinder

    BUCKET CYLINDER (UPDATED 09, 20, 2007) (SELF-LEVEL TYPE) REF.NO REF.NO REF.NO REF.NO REF.NO REF.NO REF.NO REF.NO PART.NO PART.NO PART.NO PART.NO PART.NO PART.NO PART.NO PART.NO DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION REMARK REMARK REMARK REMARK REMARK REMARK REMARK REMARK 2243-3100 BUCKET CYLINDER ASS'Y-LH 226201...
  • Page 37 BUCKET CYLINDER (UPDATED 09, 20, 2007) (SELF-LEVEL TYPE) REF.NO REF.NO REF.NO REF.NO REF.NO REF.NO REF.NO REF.NO PART.NO PART.NO PART.NO PART.NO PART.NO PART.NO PART.NO PART.NO DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION REMARK REMARK REMARK REMARK REMARK REMARK REMARK REMARK 2243-4200 BUCKET CYLINDER ASS'Y-RH 226202...

  • Page 38: Decals

    DECALS CAUTION : CAUTION : CAUTION : CAUTION : Read and refer to the Tractor Operation Manual or Decals on the Tractor. and Loader Decals on as shown. Warning Warning Warning Warning CK12 12- - - - 3001 3001 3001 3001 Loader Model Loader Model...

  • Page 39: Loader Installation

    LOADER INSTALLATION CAUTION: CAUTION: CAUTION: CAUTION: See your Loader Operator's manual for Safety Precautions and Tractor Preparations. STEP 1. Position tractor on hard level surface. STEP 1. STEP 1. STEP 1. STEP STEP 2. 2. 2. 2. Release loader, bucket and mount kit STEP STEP box from pallet.
  • Page 40 LOADER INSTALLATION 2 2 2 2 6 6 6 6 , , , , 7 7 7 7 1 1 1 1 STEP 6. STEP 6. STEP 6. STEP 6. Install Rear Frame ① Rear Frame-LH - 1EA 3 3 3 3 , , , , 4 4 4 4 , , , , 5 5 5 5 ②...

This manual is also suitable for:

T603

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