Electronics Almen Gage TSP-3 Instruction Manual

Calibration kit

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for the Electronics Inc. #2 Almen Gage and Almen Gage Jr
US Patent 5,780,714 • US Patent 6,289,713 B1
IM0085 2021-02

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Summary of Contents for Electronics Almen Gage TSP-3

  • Page 1 Electronics Inc. #2 Almen Gage and Almen Gage Jr US Patent 5,780,714 • US Patent 6,289,713 B1 IM0085 2021-02...
  • Page 2: Table Of Contents

    Flat Check Block ..............................14 Paperwork ................................14 TSP-Jr Certification of Calibration (Metric) ......................15 TSP-Jr Certification of Calibration (English) ......................16 Replacement Parts ..............................17 Calibration Services ..............................18 Contacting Electronics Inc............................18 Electronics Inc. • (574) 256-5001 • www.electronics-inc.com...
  • Page 3: Description

    .05 mm may be used. The feeler gage is for reference only and is not certified. The step blocks may also be purchased individually. See “Replacement Parts” in this manual. Electronics Inc. • (574) 256-5001 • www.electronics-inc.com...
  • Page 4: Sae J442 #2 Almen Gage Construction

    The TSP-3 Almen gage meets the requirements of SAE J442 as shown below. Four (4) hardened precision balls (4.76 mm in diameter) are installed in the gage head. Balls must be in the same plane (perpendicular to the indicator stem) within .05 mm. Electronics Inc. • (574) 256-5001 • www.electronics-inc.com...
  • Page 5: Instructions For Calibration Of Tsp-3 Almen Gage

    There are no adjustments or other remedies for this out-of-tolerance condition. The entire gage head must be replaced. Record “Pass” or “Fail” in the column of the form. Record any notes if necessary. 9-hole template Electronics Inc. • (574) 256-5001 • www.electronics-inc.com...
  • Page 6: Minimum Ball Height Check

    Record “Pass” or “Fail” in the column of the form. Record any notes if necessary. A 0.05 mm feeler gage verifies the ball plane flatness is within tolerance Electronics Inc. • (574) 256-5001 • www.electronics-inc.com...
  • Page 7: Indicator Battery

    Photograph on left: Place the step block to one side, allowing the indicator tip to touch the flat zero reference surface of the step block. Photograph on right: Slide the step block to the other side to allow the indicator tip to extend into the step. Electronics Inc. • (574) 256-5001 • www.electronics-inc.com...
  • Page 8: As Returned

    “Calibrated” decal on the gage with the date of calibration. The next calibration due date will depend upon quality system calibration requirements which is usually a date one year later. Some organizations allow calibration one year after first use in the event the gage is placed into inventory prior to use. Electronics Inc. • (574) 256-5001 • www.electronics-inc.com...
  • Page 9: Tsp-3 Certification Of Calibration (Metric)

    TSP-3 Certification of Calibration (Metric) (Qualifies for SAE J442, AMS 2430, AMS 2432, BOEING BAC5730, MIL-S-13165C and SAE AMS-S-13165) Model: TSP-3 Manufactured by Electronics Inc. Mishawaka, Indiana USA Serial Number Procedure: IM0085 Attribute Pass / Fail Notes Indicator Free Movement Indicator Tip (Max.
  • Page 10: Tsp-3 Certification Of Calibration (English)

    TSP-3 Certification of Calibration (English) (Qualifies for SAE J442, AMS 2430, AMS 2432, BOEING BAC5730, MIL-S-13165C and SAE AMS-S-13165) Model: TSP-3 Manufactured by Electronics Inc. Mishawaka, Indiana USA Serial Number Procedure: IM0085 Attribute Pass / Fail Notes Indicator Free Movement Indicator Tip (Max.
  • Page 11: Instructions For Calibration Of Almen Gage Jr

    Calibration Due Dates for the five (5) step blocks and 9-hole template. Inspection Some of the inspection steps listed below are recommended practices by Electronics Incorporated, not requirements of SAE AMS-S-13165. These items are identified as “EI” on the certification form. Items required by 13165 are identified by “13165”.
  • Page 12: Ball And Post Position Measurement Check

    2.00 mm and the gage head must be replaced. Record “Pass” or “Fail” in the column of the form. Record any notes if necessary. The 9-hole template verifies that the ball heights are at least 2.00 mm in height Electronics Inc. • (574) 256-5001 • www.electronics-inc.com...
  • Page 13: Ball Plane Flatness Check

    Step Block Readings The accuracy of the dial indicator is not stated in SAE AMS-S-13165 but is a requirement of Electronics Incorporated. Step blocks confirm the indicator accuracy of ±.001 inch over the expected range of travel of 0 to +.0240 inch.
  • Page 14: As Returned

    The next calibration due date will depend upon quality system calibration requirements (usually a date one year later). Some organizations allow calibration one year after first use in the event the gage is placed into inventory prior to use. Electronics Inc. • (574) 256-5001 • www.electronics-inc.com...
  • Page 15: Tsp-Jr Certification Of Calibration (Metric)

    TSP-Jr Certification of Calibration (Metric) (Conforms to MIL-S-13165C and SAE AMS-S-13165) Model: TSP-Jr Manufactured by Electronics Inc. Mishawaka, Indiana USA Serial Number Procedure: IM0085 Spec. Attribute Pass / Fail Notes Indicator Free Movement Indicator Tip (Max. 1.0 mm Dia. Flat) Ball Condition (Max.
  • Page 16: Tsp-Jr Certification Of Calibration (English)

    TSP-Jr Certification of Calibration (English) (Conforms to MIL-S-13165C and SAE AMS-S-13165) Model: TSP-Jr Manufactured by Electronics Inc. Mishawaka, Indiana USA Serial Number Procedure: IM0085 Attribute Spec. Pass / Fail Notes Indicator Free Movement Indicator Tip (Max. 0.039” Dia. Flat) Ball Condition (Max. 1.0 mm Dia. Flat)
  • Page 17: Replacement Parts

    972020 0.020 inch Certified flat block with a 0.020 inch step 972025 0.025 inch Certified flat block with a 0.025 inch step 972001 Set of Five (5) blocks Includes all above step blocks Electronics Inc. • (574) 256-5001 • www.electronics-inc.com...
  • Page 18: Calibration Services

    Calibration Kit into a scheduled calibration routine. Electronics Incorporated provides calibration services in accordance with the applicable requirements of ANSI/NCSL Z-540-1 (formerly MIL-STD-45662A, ISO/IEC 17025). To arrange for calibration service, contact Electronics Inc. by phone or email: 1-800-832-5653 (USA and Canada) or 574-256-5001 or sales@electronics-inc.com.

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Almen gage tsp-jr

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