Table of Contents
Advertisement
Advertisement
Table of Contents
Related Manuals for Sunrise PM
Summary of Contents for Sunrise PM
- Page 1 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw SUNRISE HYDRAULIC PUNCHING MACHINE PM MODELS OPERATION & MAINTENANCE MANUAL Original Instructions 632EG043 12-2012...
-
Page 2: Table Of Contents
Hydraulic Circuit Diagram PM-35 ………………..…………… 30 Hydraulic Parts PM-35 ……………………………………….… 31 Hydraulic Circuit Diagram PM-55, PM-80 …………..……….. 32 Hydraulic Parts PM-55, PM-80 ………………………………… 33 Hydraulic Circuit Diagram PM-120, PM-160, PM-200 ……..… 34 Hydraulic Parts PM-120, PM-160, PM-200………………….…. 35 Electrical Circuit Diagram ………………………………….… 36 Electrical Parts List ……………………………………………... -
Page 3: Introduction
Fax: 886-4-2359-3409 www.sunriseiw.com.tw INTRODUCTION The Sunrise Punching Machine is a hydraulically powered machine for punching holes on metals. There are many optional accessories that can be used on the punching machine and turns it into an universal machine. Some example of optional tooling include Press Brake, Bar Shear Tooling, Flat... -
Page 4: Safety Precautions
No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw SAFETY PRECAUTIONS IMPORTANT: It is the duty of both employer and employees to acquaint themselves with the safe working practices contained in this manual and ensure that all operators adopt these practices. - Page 5 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw 4. Any maintenance/repair of electrical/hydraulic circuit; change/adjust of tooling; and alignment of punch-die should be done only by qualified engineers or personnel. 5. Always turn off power and disconnect electric supply before doing any tool change or maintenance work.
- Page 6 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw 16. Never exceed the rated capacity of the machine. Refer to the specification chart for details for each model. The manufacturer shall not be held for any liability for damages, body injuries and other consequences to machine, material, and/or persons caused by the non-compliance of the above safety precaution procedures, in particular for the following situation:...
- Page 7 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw DANGER KEEP HANDS CLEAR OF ALL MOVING PARTS. ALL GUARDS MUST BE IN POSITION BEFORE OPERATING THE MACHINE. ALWAYS POSITION MATERIAL UNDER A CORRECTLY SET STRIPPER/HOLD-DOWN.
-
Page 8: Transport
No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw TRANSPORT When transporting the machine by a crane, hook the crane to the eye bolt on top of the machine. Do not use slings under the machine. Pay special care if lifting / transporting the machine with forklifts. -
Page 9: Installation
No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw INSTALLATION The machine only requires the normal industrial concrete foundation. If the ground is uneven and the machine vibrates during operation, use foundation bolts to tighten the machine firmly to the ground or alternatively mount the machine on anti-vibration pads. - Page 10 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw To connect the power cord: 1) Open the electric box. 2) Remove the small panel under the electric box. 3) Insert the power cord through the entrance hole on the base of machine, and then through the base of electric box.
-
Page 11: Standard Equipment
No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw STANDARD EQUIPMENT SUPPLIED WITH MACHINE (including items pre-installed on the machine) Punch and Die (20mm) 1 set Punch Support Tables 1 set Punch Retaining Nut / Sleeve 1 set Die Holder 1 pc... -
Page 12: Control Switches
No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw CONTROL SWITCHES EMERGENCY STOPS – Use the EMERGENCY STOP buttons to stop the machine in an emergency. The Emergency button must be released before the PUMP ON button will function. To release the emergency stop button, turn knob slightly to the right. - Page 13 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw - 11 -...
-
Page 14: Low Pressure Tool Alignment With Jog Mode
Low pressure tool alignment with JOG mode Sunrise Fluid Power Inc. is the market leader in providing low pressure tool alignment setting on its products. When the NORMAL/JOG switch is turned to JOG mode, the machine provides a low pressure and low speed setting for safer tool alignment operation. -
Page 15: Foot Switch
No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw FOOT SWITCH The machine uses a foot switch for easy and fast operation control. The foot switch enables the operator to use the machine while holding the work piece with both hands. -
Page 16: Stroke Adjustment
No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw STROKE ADJUSTMENT Certain working operations do not require a full working stroke. For large quantities of the same operation, merely execute the required working stroke distance to save operating time. -
Page 17: Adjust The Punch Cylinder Ram
No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw ADJUST THE PUNCH CYLINDER RAM The alignment of the punch cylinder ram is guided by a "bronze guide pad" inside the cylinder cast. When the ram is loose and starts to swivel or when the ram is misaligned (not square with the die base), the punch ram should be adjusted. -
Page 18: Punching Station
No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw PUNCHING STATION Standard Equipment The machine is equipped with one set of Ø20mm round punch and die. Many other punching tools of different sizes are also available upon request. In addition, a large 2-piece support table with gauges is installed as standard equipment. -
Page 19: Punch And Die Clearance
No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw IMPORTANT: Be sure to check the alignment of the punch and die whenever tools are changed. Punch and Die Clearance Punch size is the same as the desired hole size. Die size is bigger by the clearance. -
Page 20: Actual Punching Force
No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw Actual Punching Force The actual force required in a punching operation is calculated by the circumference of the hole multiplied by the thickness of material multiplied by tensile strength of material. -
Page 21: Punch Operation
No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw Punch Operation Punching on Flat Plates: 1) Check again that the stripper, punch/die alignment are properly adjusted. 2) Set the gauging stoppers to the desired position. 3) Position the plate on the working table against the stoppers. - Page 22 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw 4) If punching channel web, position the channel with both flanges facing downward. If punching channel flange, position the channel with the flange being punched on top. See figure. 5) Press the foot switch to the DOWN position to execute the punch.
-
Page 23: Punching Station Assembly
No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw Punching Station Assembly - 21 -... -
Page 24: Optional Tooling
No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw OPTIONAL TOOLING I. PRESS BRAKE Three kinds of press brakes are available to be installed on the Punch station to perform bending work. The single-vee press brake is for bending thick materials. -
Page 25: Ii. Duplicating Table
Select the correct tip that will have full contact around the hole to ensure accurate positioning. The duplicating table for PM-T models (310mm throat) has approximately the following dimension (mm): Main Table (for working material):... - Page 26 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw The duplicating table for PM-XT models (760mm throat) has approximately the following dimension (mm): Main Table (for working material): 850 (W) x 782 (D) Extended Table (for master):...
-
Page 27: Iii. Hydraulic Punching Stripper
No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw III. HYDRAULIC PUNCHING STRIPPER The hydraulic punching stripper moves down with hydraulic force and holds the material in position. Therefore, it increases the accuracy of the punching and reduces deformation. -
Page 28: Maintenance
No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw MAINTENANCE 1. Before operating the machine: Routinely check the electrical power cable and the foot switch cable for any loosening or damage. Inspect the punch, die, and safety guards to ensure they are in good condition. - Page 29 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw Model Capacity (liter) Oil Required (liter) PM-35T PM-35LT PM-35XT PM-55T PM-55LT PM-55XT PM-80T PM-80LT PM-80XT PM-120LT/XT PM-160LT/XT PM-200LT/XT 5. Hydraulic pressure: The working pressure of the hydraulic system is pre-set in the factory.
-
Page 30: Trouble Shooting
No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw TROUBLE SHOOTING Problem Probable cause Solution Motor cannot start 1. No power. Check the power source. 2. Isolator switch not turn Turn the switch to ON position. - Page 31 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw Problem Probable cause Solution Machine moves, but 1. Relieve valve not set Check hydraulic pressure cannot reach correctly and adjust relieve valve capacity (tighten to increase pressure) 2.
-
Page 32: Hydraulic Circuit Diagram Pm-35
No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw Hydraulic Circuit Parts PM-35 (with low pressure JOG) - 30 -... -
Page 33: Hydraulic Parts Pm-35
Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw Hydraulic Circuit Parts PM-35 (with low pressure JOG) Description Specification / Part No. PM-35T : 214002930 (JOG) Tank PM-35LT: 214102930 (JOG) PM-35XT: 214202930 (JOG) Breather & Filter 53702HY08A Oil Level Gauge 53701LG4 Motor 5 HP... -
Page 34: Hydraulic Circuit Diagram Pm-55, Pm-80
No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw Hydraulic Circuit Parts PM-55, PM-80 (with low pressure JOG) - 32 -... -
Page 35: Hydraulic Parts Pm-55, Pm-80
Fax: 886-4-2359-3409 www.sunriseiw.com.tw Hydraulic Circuit Parts PM-55, PM-80 (with low pressure JOG) Description Specification / Part No. PM-55T : 214302930 (JOG) PM-55LT: 214402930 (JOG) PM-55XT: 214502930 (JOG) Tank PM-80T : 214602930 (JOG) PM-80LT: 214702930 (JOG) PM-80XT: 214802930 (JOG) Breather & Filter... -
Page 36: Hydraulic Circuit Diagram Pm-120, Pm-160, Pm-200
No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw Hydraulic Circuit Parts PM-120, PM-160, PM-200 (with low pressure JOG) - 34 -... -
Page 37: Hydraulic Parts Pm-120, Pm-160, Pm-200
No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw Hydraulic Circuit Parts PM-120, PM-160, PM-200 (with low pressure JOG) Description Specification / Part No. PM-120LT/XT: 214902910A PM-120T:215502910 Tank PM-160: 215102910A PM-200LT: 215302910B PM-200XT: 215402910 Breather &... -
Page 38: Electrical Circuit Diagram
No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw - 36 -... -
Page 39: Electrical Parts List
No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 sales@sunriseiw.com.tw Fax: 886-4-2359-3409 www.sunriseiw.com.tw Electrical Parts PM (CE) (with low pressure JOG) Code Description Quantity Function Motor Circuit Breaker Motor Protection FU1,FU2,FU3 Fuse Control Circuit Protection Fuse Spot Light Protection...
Need help?
Do you have a question about the PM and is the answer not in the manual?
Questions and answers