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0101DJL-GBEN
EURO-C 4000 DJL
Gas-Fired, Balanced-Flue or Power-Vented Unit Heater
INSTRUCTION DOCUMENT
APPLIES FOR: Installation/Commissioning/Servicing
These appliances meet the following EC Directives
DIR CE 90/396/EEC:GAD
DIR CE 89/336/EEC: EMC
DIR 73/23/EEC: LVD
Please read this document carefully before commencing installation commissioning
and/or servicing.
Leave it with the user or attached to the appliance or gas service meter after installation
.
WARNING:
Improper installation, adjustment, alteration, service, or maintenance can cause property damage,
injury, or death. All work must be carried out by appropriately qualified persons.
Subject to modifications
Reznor Europe N.V. – J&M Sabbestraat 130 – B 8930 Menen – tel (056)52 95 11 – fax (056)52 95 33
0008DJL-GBEN
1
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Related Manuals for Thomas & Betts Reznor EURO-C 4000 DJL
Summary of Contents for Thomas & Betts Reznor EURO-C 4000 DJL
- Page 1 0101DJL-GBEN EURO-C 4000 DJL Gas-Fired, Balanced-Flue or Power-Vented Unit Heater INSTRUCTION DOCUMENT APPLIES FOR: Installation/Commissioning/Servicing These appliances meet the following EC Directives DIR CE 90/396/EEC:GAD DIR CE 89/336/EEC: EMC DIR 73/23/EEC: LVD Please read this document carefully before commencing installation commissioning and/or servicing.
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Page 2: Table Of Contents
Table of Contents HAZARD INTENSITY LEVELS 1. DANGER: Failure to comply will result in severe 1.0 INTRODUCTION personal injury or death and/or property damage. Basic Information Warranty 2. WARNING: Failure to comply could result in severe personal injury or death and/or property 2.0 TECHNICAL DATA damage. -
Page 3: Warranty
When installed in Great Britain the total installation some applicatins, after approximately must comply with requirements seconds, the fan delay relay will turn off the fan (if recommendations of British Standard BS 6230 wired). 1991 “Installation of Gas Fired Forced Convection Air Heaters for Commercial and Industrial Space 1.2 Warranty Heating". - Page 4 Table 2A : Injector size and burner pressure G20 natural gas - inlet pressure = 17.5 mbar for UK 20.0 mbar for IE Injector size Burner pressure Model Quantity (mbar) (1) marking 4011 1.85 1.85 9.00 4015 1.85 1.85 8.90 4018 1.85 1.85...
- Page 5 2.2. Mounting flange & main dimensions Figure 1 : Dimensions for model 4011/15 Figure 2 : dimensions for models 4018/24/30/36/47/60/72 0008DJL-GBEN...
- Page 6 Figure 3 : Dimensions for model 4100 Weights (kg) 4011 4015 4018 4024 4030 4036 4047 4060 4072 4100 unit packaging total 0008DJL-GBEN...
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Page 7: General Requirements
3.4 Compartment dimensions 3.0 GENERAL REQUIREMENTS Figure 4 for horizontal airflow 3.1 Related documents It is important that all gas appliances are installed in accordance with the rules in force and by appropriately qualified persons. Failure to install appliances correctly could lead to prosecution. It is in your own interest and that of safety to ensure compliance with the law. - Page 8 The chart below indicates the probability of The maximum allowable airflow [through the condensation forming within the tubes reference : enclosure (duct channel) around the tubes] can be the temperature rise of the air through the calculated as follows : enclosure (around the tubes) (see figure 4) heat input...
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Page 9: Combustion Air Supply & Flue System
Table 4 shows flue pipe sizes and maximum vent 3.6 Combustion air supply & flue system lengths. The minimum flue length is 0.5 metres. The air heater may be installed as a balanced flue (Type C) heater requiring both a combustion air Table 4 Flue pipe diameters &... -
Page 10: Air Supply
The flue pipe must include a re-sealable test port to Follow flue pipe manufacturers installation allow good average sampling of the flue gas mixture instructions for making joints, including connections to for testing, the port must be at least 450 mm away the air heater, for passing through a building element from the air heater flue connection socket. -
Page 11: Gas Supply
3.9 Gas supply Figure 7a : EURO-C 4000 DJL air heaters are designed to operate on either natural gas (G20) or propane (G31) / butane (G30) gas. Refer to the specifications in section 2 of this document and to the data plate for details of supply pressures. -
Page 12: Room Thermostat Siting
The minimum external controls required for the air 5.0 COMMISSIONING & TESTING heater are a room thermostat. It is essential the Appropriately qualified persons may only carry out main input line and neutral to terminals L and N the commissioning and testing. remains live at all times even when the appliance is This section should be read and fully understood switch off this is to ensure correct operation of the... -
Page 13: Lighting The Heater
5.3 Lighting the air heater 5.5 Adjustments EURO-C 4000 air heaters are all fitted with automatic spark ignition systems. When adequate Burner gas pressure adjustment airflow for combustion is proven by an air proving control and a pre-purge period has elapsed, the The gas pressure is set for the required heat input integral igniter and multi-functional gas control before the appliance leaves the factory, normally... -
Page 14: Options
Figure 9b : HONEYWELL gasvalve necessary to ensure that burner start-up takes place on high fire rate so that good main burner cross lighting takes place. Note: The maximum gas pressure for all gas type is 60 mbar. Care should be taken when handling the operator for the purpose of replacement or exchange. - Page 15 Figure 10: V 4336A.. Gas valve operator Adjusting minimum pressure setting disconnect electrical connection of high-low regulator. set gas control in operation and wait until an outlet pressure is recorded on the pressure gauge. if minimum pressure setting needs adjusting use a 3,5mm screw driver to turn adjustment screw minimum...
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Page 16: Modureg V7335A 2000 Series Modulation System
5.6.2 Modureg V7335A 2000 series modulation To check the minimum or low fire and maximum or high fire pressures for limits of modulation use the system following procedures. Fit a manometer to appliance burner pressure test Figure 11 : Modureg V7335A point. -
Page 17: Air Heater Controls & Operation
4024 to prosecution. 4030 Reznor EURO-C 4000 DJL air heaters will operate 4036 with a minimum of maintenance. To ensure long life 4047 and satisfactory and safe performance, an air... -
Page 18: Removal And Replacement Of Parts
When any service is completed, be sure that been removed. The use of a flashlight is components are reassembled correctly to ensure necessary to carry out this operation. that no unsafe condition exists. 3. Remove any dirt and/or grease that may have Upon completion of the service carry out the accumulated on the venter fan motor and its commissioning instructions outlined in section 5 of... - Page 19 Figure 12 Instructions for re-assembly: Removing the burner rack/manifold assembly (for clarity, the heater cabinet & other parts are 1. Reverse the procedure for removal making sure notillustrated; do not remove the burner box that all parts are installed correctly. Check that assembly from the heater) all components are secure.
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Page 20: Main Burner Injectors
7.2 Burner injectors Fig. 14b – Installing the igniter 1. Carry out steps 1 to 7 of section 7.1. 2. Unscrew the main burner injectors. 3. Re-fit new injectors. 4. Re-assemble in reverse order. 7.3 Ignition system To access the ignition system, follow steps 1 to 3 in section 7.1. -
Page 21: Combustion Air Control Switch
7.6 Combustion air control pressure switch If it is determined that the air differential pressure switch needs replacing, use only Reznor authorized replacements that are designed for the air heater being serviced. These switches are calibrated to operate at the designed combustion airflow duty for each appliance size in the product range. -
Page 22: Fault Finding
8.0 FAULT FINDING 8.1 Main fault finding chart - Lockout indicator light is "OFF", but air heater will not operate WARNING : Fault finding may only be carried out by appropriately qualified persons Is the thermostat above room temperature and if Set thermostat above used is the time room temperature &... - Page 23 8.2 Ignition Controller Lockout indicator Light Repeatedly Comes "ON" WARNING : Fault finding may only be carried out by appropriately qualified persons Is polarity of mains correct? Correct polarity Does the inlet gas pressure agree with the correct the gas supply data badge pressure Wait 15"...
- Page 24 8.3 Limit Control Fault Finding Chart (limit control trips) WARNING : Fault finding may only be carried out by appropriately qualified persons Note : EURO-C 4000 DJL air heaters are equipped with 2 limits (a recycling limit and a manual reset limit). During normal operation, neither limit should trip even if the main electric supply is interrupted during operation.
- Page 25 8.4 Fan Fault Finding Chart WARNING : Fault finding may only be carried out by appropriately qualified persons Adjust thermostat temperature setting above ambient to energize the fan and the fan solenoid valve Place the Does the fan system in Is there 220-240V operate ? normal...
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Page 26: Parts List
<P setting 50Pa out (PN 30 60607 56 EURO-C 4100 10.0 GAS CONVERSION 10.1 Reznor EURO-C 4000 DJL air heaters are 10.4 Changes to carry out : designed to operate on natural, propane or for types 4011/4015/4018/4024/4030/4036 butane gas and will be supplied fitted for the natural gas : SIT Tandem 830.040 (PN 03... -
Page 27: Users Instructions
11.0 USER INSTRUCTIONS 7 .If the thermal overheat control requires resetting and doing so restarts the air heater, wait until the OPERATING appliance warms to thermal equilibrium, to ensure the overheat control does not lock out again. If it How the air heater works: does and the return air temperature near the heater Gas is burned by an atmospheric burner that fires into is less than 30°C, then switch off the appliance... -
Page 28: Health & Safety Statement
12.0 HEALTH & SAFETY STATEMENT First Aid: Medical attention must be sought 12.1 General following eye contact or prolonged reddening Under the Consumer Protection Act 1987 and of the skin. Section 6 of the Health and Safety at Work Act 1974 hereby provide...
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