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ExpertSystem XL sensors
XL-CP42Ax / XL-CP49Ax / XL-CP74Ax / XL-CP99Ax
Translation of the original manual with assembly and mounting instructions
Intended use
Sensor
1
Safety instructions
• Read these operating instructions thoroughly before putting the device into operation
and keep them for future reference.
• Do not use this product other than for its specified application.
• The assembly, mounting, modification or retrofitting of sensors and the commissioning
of pressure-sensitive edges may only be undertaken by persons who have completed
relevant professional training and have been authorised to carry out such work.
• Pay attention to all local relevant electrical safety regulations!
• Failure to follow these safety precautions may cause damage to sensor or objects,
serious personal injury, or death.
• It is the responsibility of the equipment manufacturer to carry out a risk assessment
and to install the system, in compliance with applicable local, national and internatio-
nal regulations, safety standards, codes and laws as well as the Machinery Directive
2006/42/EC, should this apply.
• Always consider the safety functions of your applications as a whole, never just in
relation to one individual section of the system.
2
Component overview
Contact profile
Mounting profile, straight
or
Mounting profile, 20°
Contact end piece
Connection cable
Resistor plug
End cap
End plugs (left / right)
Pressure-sensitive edges are pressure-sensitive protection systems.
They are specified in accordance with and meet the requirements of standard
Safety switching
EN ISO 13856-2. Pressure-sensitive edges consist of a sensor and a safety switching
device
device.
This manual describes the assembly and mounting of sensors of the XL series. These
sensors are active switching profiles. They are made from flexible rubber and mounted
on metal mounting profiles. In accordance with the standard EN ISO 13856-2, the use of
this sensor for pressure-sensitive edges requires the use of a safety switching device
(signal processing and output switching device) specified by BBC Bircher AG and
subjected to the prescribed conformity assessment procedure.
The specifications of the various sensor types are listed in their data sheets. These are
to be consulted for the selection of a suitable sensor.
Total length of the assembled sensor
Length of the contact profile and mounting profile:
Total length minus 24 mm
• The installer is responsible for testing the system to ensure it meets all applicable
safety standards.
Prior to starting installation or mounting, take the following safety precautions:
• Ensure that the device/installations cannot be switched on!
• Ensure that the power supply is disconnected!
• Cover any neighbouring live parts or remove them!
• Before switching on the power supply, check the wiring as a precaution to prevent
any damage or malfunction affecting the equipment connected to the product.
• If you are leaving the installation site, make sure that the product is working properly
and has been installed correctly. Explain to the building owner/operator the correct
way of operating the industrial door and the product.
= L
total
Open video tutorial here:
374571F
04/21
1
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Related Manuals for BBC Bircher ExpertSystem XL-CP42A24 Series
Summary of Contents for BBC Bircher ExpertSystem XL-CP42A24 Series
- Page 1 In accordance with the standard EN ISO 13856-2, the use of this sensor for pressure-sensitive edges requires the use of a safety switching device (signal processing and output switching device) specified by BBC Bircher AG and subjected to the prescribed conformity assessment procedure.
- Page 2 XL sensors can be delivered in a variety of formats. 3. As individual components in larger packaging units – suitable for 1. As fully prefabricated sensors in the required length, with or without self-assembly XL sensors in industrial door manufacture. quick-fastening system and with cable or integrated XRF-TI radio transmitter as option –...
- Page 3 Tools and accessories Rubber profile cutters Press-in tool “XL-Cut” “XL-Ease” Risk of injury! Follow the safety instructions for the cutting device. Assembly of contact profiles 1. Cutting the XL contact profile to length ✓ ✗ – 24 mm contact profile total = total length of the sensor total...
- Page 4 The sealant is highly adhesive; dust and dirt particles will stick to it immediately on contact. Therefore, once you have unpacked a contact end piece and removed the protective cover, you should proceed with particular care and ensure that the working environment is kept clean and tidy until it is pressed into place.
- Page 5 Mounting ExpertSystem XL sensors Cutting the mounting profile to length Mounting profiles, solid (XL-APx) – 24 mm mounting profile total Mounting profiles, punched, for quick fastening (XL-APxQ) Always cut at right angles...
- Page 6 Mounting the mounting profile The mounting profile must be mounted on a flat surface. Mounting with screws Mounting with quick-fastening system Use pan head or countersunk screws max. max. 12 mm 80 mm 80 mm 50 mm 33 mm 5 mm max.
- Page 7 Mounting the contact profile onto the mounting profile Fit the first side of the The rubber retainers must engage fully in the mounting contact profile flush at both profile. ends of the mounting profile Tip: Use a tool to help you to push the retainers in. Use and apply uniform pressure the curved edge to roll over the retainers, applying slight to press it into the mounting...
- Page 8 Devices with this symbol must be treated separately during disposal. This must be done in accordance with the laws of the respective countries for environmentally sound disposal, processing and recycling of electrical and electronic equipment. Contact BBC Bircher Smart Access, BBC Bircher AG, Wiesengasse 20, CH-8222 Beringen, www.bircher.com...
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