KPI-JCI 1016 Operation & Maintenance Manual
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KPI-JCI 1016 Operation & Maintenance Manual

Legendary jaw crusher
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Operation & Maintenance
OPERATION &
MAINTENANCE
CRUSHING & SCREENING
CRUSHING & SCREENING
CRUSHING & SCREENING
CRUSHING & SCREENING
CRUSHING & SCREENING
page
Legendary Jaw Crusher
Legendary Jaw Crusher
Legendary Jaw Crusher
Legendary Jaw Crusher
Legendary Jaw Crusher
IB-1013 4/10

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Summary of Contents for KPI-JCI 1016

  • Page 1 Operation & Maintenance OPERATION & MAINTENANCE CRUSHING & SCREENING CRUSHING & SCREENING CRUSHING & SCREENING CRUSHING & SCREENING CRUSHING & SCREENING Legendary Jaw Crusher Legendary Jaw Crusher Legendary Jaw Crusher Legendary Jaw Crusher Legendary Jaw Crusher page IB-1013 4/10...
  • Page 2 Record your Jaw Crusher serial number and order number in the space provided below. You will find the serial number plate located beneath the main support cross tube at the rear of the crusher. Please include these numbers when requesting service or ordering replacement parts.
  • Page 3 INTRODUCTION This bulletin contains operating instructions and lubrication-maintenance information. Application of this information should maximize the performance and life of your equipment and minimize down time. Safe and efficient operation requires that you and anyone else who will be operating or maintaining this equipment read and understand the safety, operation, maintenance and troubleshooting information contained in the operator's manual.

  • Page 4: Table Of Contents

    CONTENTS Safety ........Safety Symbol Safety Precautions .
  • Page 5 CONTENTS Adjustments ....Jaw Crusher Closed Side Setting 26-27 Wear Part Replacement Moving Jaw ........

  • Page 6: Safety Symbol

    SAFETY SYMBOL BE ALERT ! YOUR SAFETY IS INVOLVED If an operation is not performed as specifically This symbol is used to bring attention recommended by KOLBERG-PIONEER, Inc. to safety precautions and instructions. you must satisfy yourself that it is safe for you and others.
  • Page 7 SAFETY The safe operation and maintenance of the The following section presents material on Jaw Crusher is the responsibility of the owner/ specific safety items. Although specific safety employer and the operator/employee. guidelines are given, each situation can have its own peculiarities which can not always be The owner/employer must ensure that anyone covered by specific rules.
  • Page 8 SAFETY 9. Keep hands, feet, hair and clothing Maintenance Safety away from moving parts. 1. It is the owner/operator's responsibility 10. Clear the area of people before starting to provide a safe method of access to the Jaw Crusher. Keep people away service areas.
  • Page 9 SAFETY Transport Safety 3. Do not allow anyone to ride on the jaw crusher during transport. 1. Make sure you are in compliance with all local regulations regarding 4. Do not exceed 45 mph when transporting equipment on public roads transporting the machine.

  • Page 10: Sign-Off Form

    SIGN-OFF FORM Anyone who will be operating and/or A sign-off sheet has been provided for your maintaining the jaw crusher must read and record keeping to show that all personnel who clearly understand all safety, operating and will be working with this equipment have read maintenance information presented in this and understand the information in this manual manual.

  • Page 11: Decals

    SAFETY DECALS CAUTION: Safety decals are The following illustrations are shown to provided for your personal safety. help identify decals to be replaced. Make If they should become damaged, sure machine surface is clean and free from they must be replaced. Contact grease and oil before applying decal.

  • Page 12: Operating Principles

    OPERATING PRINCIPLES In this type of crusher a moving jaw is The rotating eccentric shaft induces an oval attached to the pitman, a large pendulum- like motion, each rotation of the shaft causes it casting, which is mounted at its upper end to move toward the stationary jaw and with bearings on an eccentric shaft fixed with downward.

  • Page 13: Machine Parts Description

    MACHINE PARTS DESCRIPTION The following is a brief description of the Eccentric Shaft jaw crusher's basic parts and their function. The eccentric shaft translates circular motion into the crushing action of the moving jaw. The shaft revolves in two roller bearings Base mounted at the top of the frame.
  • Page 14 MACHINE PARTS DESCRIPTION Tension Rods Jaws The tension rod assembly is a threaded rod The jaw dies provide a hardened steel surface extending through a spring. This assembly to crush the rocks against. The stationary jaw pulls the pitman back against the toggle fits on the inside front face of the base and the plate, holding it in place.
  • Page 15 MACHINE PARTS DESCRIPTION Pioneer Jaw Crushers use one of two types of lubrication systems: grease type or circulating oil type. Grease Type System The grease type system uses a self purging seal which allows contaminants to be forced out when fresh grease is added. Cirulating Oil Lubrication System The circulating oil system uses a circulating Trabon Block...
  • Page 16 SPECIFICATIONS - 1536 Jaw Crusher Bolt Dia. fig. 7 A - 22 1/2" F - 36" L - 66 1/4" B - 38" G - 50" M - 39 7/8" C - 8'-2 1/2" H - 37 3/4" N - 55" D - 7 3/4"...
  • Page 17 SPECIFICATIONS - 1654 Jaw Crusher Bolt Dia. fig. 8 A - 28 3/4" F - 44 1/2" L - 73 1/2" B - 49 1/2" G - 72" M - 69 1/2" C - 106 7/16" H - 18 1/2" R - 1 3/8"...
  • Page 18 SPECIFICATIONS - 2036 Jaw Crusher Bolt Dia. fig. 9 A - 23" F - 36" L - 60 5/8" B - 43 1/2" G - 50" M - 37 5/8" C - 8'-2 1/2" H - 45 3/4" N - 53 1/2" D - 7 3/4"...
  • Page 19 SPECIFICATIONS - 2436 Jaw Crusher Bolt Dia. fig. 10 A - 23 1/2" F - 50" L - 67 1/2" B - 53 1/2" G - 50" M - 44" C - 8'-6 1/2" H - 55" N - 55 1/2" D - 5 3/4"...
  • Page 20 SPECIFICATIONS - 3042 Jaw Crusher Bolt Dia. fig. 11 A - 29 1/2" F - 50 1/4" L - 80" B - 63 1/2" G - 50 1/4" M - 50 1/2" C - 8'-7 1/2" H - 69" N - 70 1/2" D - 0 J - 7'-9 5/8"...

  • Page 21: Specifications

    SPECIFICATIONS page...

  • Page 22: Crushing Aggregate

    CRUSHING AGGREGATE Rock is typically crushed in stages as it chamber is composed of large particles with progresses further down into the crushing numerous voids. As they are crushed the chamber. particles become smaller, as do the voids. This process continues down through the Optimum reduction is typically 6:1 for hard cavity until the voids are essentially rock and 8:1 for soft rock.
  • Page 23 CRUSHING AGGREGATE Percentage Chart Example: To determine the amount of 2" material The chart shown below is particularly useful in when the crusher is set at 3" closed side determining the percentages of various sizes setting, find 3" at the top and follow down the that will be produced.

  • Page 24: Set-Up

    SET-UP Site Selection Foundation When selecting a suitable site for operation A properly constructed foundation that is level many factors need to be taken into is critical for proper operation of the jaw consideration. Selecting a site without crusher. Foundation drawings are typically anticipating problems could lead to provided with the crusher or can be obtained unsatisfactory operation and plant relocation...

  • Page 25: Feed Arrangement

    SET-UP CAUTION: only lifting A properly installed feeding arrangement will equipment with sufficient capacity. provide an even distribution of material to the Never work under a suspended jaw crusher opening. load. If the feed material contains large amounts of fine material, a grizzly feeder or screen should Lifting brackets provided on the pitman are for be installed to remove this material prior to lifting the pitman casting ONLY.

  • Page 26: Discharge Arrangement

    SET-UP Discharge Arrangement 3. Complete electrical diesel connections and check the motor for Where possible, a shelf or ledge should be proper rotation. constructed to provide a bed of material for the discharge material to hit. This ledge will Flywheel Rotation absorb most of the impact before it falls on the conveyor or discharge device.

  • Page 27: Balancing Flywheels

    SET-UP Balancing Flywheels If the flywheels are not properly balanced, the crusher will vibrate excessively causing Flywheels are provided on both sides of the damage and reducing production. crusher to accommodate the drive arrangement. When installing or replacing the The counterweights on the flywheels must be flywheels, its important to install them so that positioned as shown when the pitman is in the they are in the proper balanced position.

  • Page 28: Preoperation Check

    PREOPERATION CHECK Check each component of the jaw crusher to IMPORTANT insure that it is in operational condition. This This preoperational check should be check should include, but not be limited to the performed any time the plant is moved following.

  • Page 29: Operation

    OPERATION Use the following procedure to start the jaw Start the crushing operation in the order shown. crusher in operation. The jaw crusher should be run empty initially Screen Feeder to insure everything is operating properly and there are no misaligned or binding parts. Operate a new crusher empty for two hours.
  • Page 30 OPERATION If the crusher becomes blocked it will be If the crusher stops while crushing, and there necessary to stop, lock-out power and remove is no electrical or mechanical reason for the blockage. stoppage, reverse the crusher to open the jaws and try to restart the crusher.

  • Page 31: Adjustments

    ADJUSTMENTS 2. Loosen the tension rod spring nuts Jaw Crusher Closed Side Setting until the spring hangs freely on the tension rods. The jaw crusher closed side setting will require adjustment depending on requirements. Adjustment is made by relieving the pressure on the installed shims, using a hand actuated Tension Rod Nuts hydraulic pump, and adding or removing shims...
  • Page 32 ADJUSTMENT Additional Pump Release Valve Shims fig. 29 7. If the shims have become rusted or fig. 27 jammed in place, it may be necessary to strike the shims with a hammer and/ 5. Shims can be added or removed to or pry them loose with a suitable bar.

  • Page 33: Wear Part Replacement

    WEAR PART REPLACEMENT When the jaws have become worn to the point 2. Tilt the top of the jaw away from the where they are no longer effective, the jaws pitman and attach a cable to the jaw. should be reversed or replaced. A lift bracket can be welded to the jaw Worn jaws require much higher pressure to provided proper manganese weld...

  • Page 34: Stationary Jaw

    WEAR PART REPLACEMENT 5. Bolt the jaw wedges in place with the Stationary Jaw retaining wedge contacting the wedge clamp only, not the moving jaw. The stationary jaw is held in place by the key Maintain a space of 1/8" between the plates attached to the inside of the crushing wedge clamp and pitman.

  • Page 35: Heel & Key Plates

    WEAR PART REPLACEMENT WARNING: Proper procedures 7. After the stationary jaw is in place, must be used when welding to reinstall the key plates on each side of the moving or stationary jaw. the crushing chamber. Failure to follow manganese weld procedures could result in injury Heel &...

  • Page 36: Toggle Plate

    WEAR PART REPLACEMENT 4. Using a suitable crane or similar Toggle Plate equipment, carefully lift the plate from the crusher. Should the toggle plate break or become excessively worn it should be replaced 5. Attach a cable to the new plate and immediately.
  • Page 37 WEAR PART REPLACEMENT 3. Remove tension rod pins and tension 9. Check to make sure the toggle plate rods. fits properly along the entire length of both toggle seats. 4. Remove the hydraulic adjust cylinder from the jaw adjust position and place 10.

  • Page 38: Toggle Seats

    WEAR PART REPLACEMENT Toggle Seat 3. Work the toggle seat loose and lower from crusher. Inspect the toggle seats. If they are excessively worn they should be replaced. Lower Toggle Seat Upper Toggle Seat fig. 44 fig. 42 4. To remove lower toggle seat, remove 1.

  • Page 39: Maintenance

    MAINTENANCE The following section contains instructions for The type of lubricants specified are industry maintaining and lubricating the jaw crusher. specifications. Maintenance intervals shown are for normal See lubrication specifications for complete operating conditions. If the crushing plant is descriptions. operated under severe or adverse conditions maintenance may need to be performed more NOTE: Quantities of grease have been...

  • Page 40: Maintenance Chart

    MAINTENANCE MAINTENANCE CHART fig. 46 Ref. Interval No. Item Notes Daily V-belt Drive Check for proper tension Moving Jaw Bolts Check for proper tightness Heel & Key Plate Bolts Check for proper tightness Stationary & Moving Jaw Check for wear Eccentric Shaft Bearings (grease type) Add 16 oz lubricant to each bearing Pitman Bearings (grease type)

  • Page 41: Daily

    MAINTENANCE - DAILY General Inspection A walk around inspection should be made on a daily basis. By taking a few minutes each Drive Guards day to inspect the crusher, you can spot potential problems and take care of them before they become serious. Generally you should check the following items: 1.
  • Page 42 MAINTENANCE - DAILY Heel & Key Plate Bolts Check heel & key plate bolts for tightness. Heel & Key Plate Bolts fig. 49 Stationary & Moving Jaw Check stationary and moving jaw for wear. Moving Jaw If jaws are worn excessively rotate or replace. fig.
  • Page 43 MAINTENANCE - DAILY Eccentric Shaft Bearings (grease type system) The daily addition of lubricant is necessary because a small amount of lubricant continually passes through the labyrinth seals, flushing out accumulated dirt. 1. Clean grease fitting area. 2. Add 16 oz of NLGI 00 semifluid grease to each bearing housing, one on each side of the crusher.
  • Page 44 MAINTENANCE - DAILY Circulating Oil System (optional) If oil is not visible in the sight glass, add as required to maintain a visible oil level. Check the flow indicators. Readings displayed on the flow indicators will vary depending on oil viscosity. If readings fluctuate or if an indicator shows no reading the oil supply to Flow Meters the bearings may be insufficient and the...
  • Page 45 MAINTENANCE - 50 Hours Key & Heel Plates Check the key and heel plates for excessive Heel Plate wear. These plates must be replaced before Key Plate they have worn to the point where damage may be done to the crusher base. fig.
  • Page 46 MAINTENANCE - 200 Hours Flywheel & Bearing Bolts Check the flywheel and bearing bolts for Flywheel Bolts proper tightness. Bearing Bolts fig. 58 Circulating Oil System Filter Replace circulating oil lube system filter. Add lubricant as needed, lubricant must be visible in sight glass.
  • Page 47 MAINTENANCE - 200 Hours Circulating Oil System Breather Clean the circulating oil lube system breather, System Breather located on top of the pitman. fig. 61 page...
  • Page 48 MAINTENANCE - 1000 Hours Grease Lubrication System Remove pitman and bearing fill plugs and fill housings with 10 SAE motor oil heated to 150 Drain Plug deg. F. Bring crusher up to operating speed then shutdown and drain housings. Refill housings with NLGI 00 Semifluid Grease. fig.
  • Page 49 MAINTENANCE - 1000 Hours Circulating Oil Tank The lubrication oil tank should be drained, flushed with clean lubrication oil. Replace the filter and refill with mild EP lube oil. The amount of lubricant required will vary depending on how much fluid is drained from the lines and pump.

  • Page 50: Hours

    MAINTENANCE RECORD Use the following section to record Specific maintenance procedures are maintenance as it is performed on your jaw described in the maintenance section of this crusher. Record the number of service hours manual. and the date the service was performed. Maintenance - 50 Hours Heel &...
  • Page 51 MAINTENANCE RECORD Maintenance - 200 Hours Circulating Oil System Filter Hours Date Hours Date Circulating Oil System Breather Hours Date Hours Date Maintenance - 1000 Hours Circulating Oil Tank Hours Date Hours Date Grease Lubrication Hours Date Hours Date page...

  • Page 52: Storage

    STORAGE When the jaw crusher will not be used for a 4. Fill circulating oil system lubrication period of a few months, using the following tank. procedure for storage will help to minimize corrosion and deterioration. 5. Attach a tag to the jaw crusher indicating what storage procedures 1.

  • Page 53: Troubleshooting

    TROUBLESHOOTING Problem Solution Symptom 1. V-belts slipping. 1. Check v-belts. Replace if needed. Crusher speed varies 2. Check power source. 2. Voltage varies Problem Solution Symptom 1. Toggle plate movement 1. Repair or replace toggle (lateral). seats or toggle plate. 2.
  • Page 54 TROUBLESHOOTING Problem Solution Symptom 1. Under lubrication/over 1. Lubricate bearings High bearing temperature lubrication according to specifications in excess of 180 F in manual. 2. Incorrect grease. 2. Use correct grease as specified in manual. 3. Speed (RPM) too high 3.

  • Page 55: Service - Removing Pitman Assembly

    SERVICE - REMOVING PITMAN ASSEMBLY Use the following procedure when removing Remove Flywheels the pitman assembly from the jaw crusher base. Use the following procedure to remove the Remove Tension Rods & Toggle Plate flywheels from the pitman eccentric shaft. 1.
  • Page 56 SERVICE - REMOVING PITMAN ASSEMBLY 3. Loosen bolts and drive wedges between 6. Carefully slide flywheel from shaft. flywheel halves Flywheel bolts Wedges 4. Remove shaft key. 7. Remove flywheel spacer. Shaft key Flywheel spacer 5. Attach sling, reference page 16 for flywheel weight.
  • Page 57 SERVICE - REMOVING PITMAN ASSEMBLY Lifting Pitman from Jaw Crusher Base 2. Slowly lift pitman assembly from jaw crusher base. After the flywheels have been removed, use the following procedure to remove the pitman from the jaw crusher base. 1. Loosen pillow block bearing bolts, two each side.
  • Page 58 SERVICE - REMOVING PITMAN ASSEMBLY 4. Lift pitman assembly from jaw crusher 5. When pitman has been removed from base base. it can be lowered for service. Lifting pitman assembly Lowering pitman assembly Pitman assembly ready for service Lifting pitman assembly page...

  • Page 59: Service - Pitman Shaft Disassembly

    SERVICE - PITMAN SHAFT DISASSEMBLY Disassembling the Eccentric Shaft 3. Remove locking wire from bolt heads on main bearing outer cover. After the pitman assembly has been removed, use the following procedure to disassemble the eccentric shaft. 1. Loosen the set screws on the outer flinger collar.
  • Page 60 SERVICE - PITMAN SHAFT DISASSEMBLY 5. Remove spacer collar from shaft. 8. Remove the locking tab, which is held in place by two, 3/8" bolts and mechanics wire. This locking tab is incorporated to fit in Spacer collar a machined key way in the sleeve. Locking tab Retaining bolts Remove spacer collar...
  • Page 61 SERVICE - PITMAN SHAFT DISASSEMBLY 10. Thread adapter sleeve removal nut on 11. When adapter sleeve is free from the adapter sleeve and strike the nut with a bearing, use a screwdriver to spread the hammer to loosen sleeve from bearing. sleeve to make removal from the shaft easier.
  • Page 62 SERVICE - PITMAN SHAFT DISASSEMBLY 13. Unbolt and remove inner cover. 15. Remove retaining wire from pitman cover. Inner cover Retaining wire End cover retaining wire Inner cover 16. Remove bolts from pitman cover. Retaining bolts Inner cover Pitman cover Inner cover removed Remove bolts from pitman cover 14.
  • Page 63 SERVICE - PITMAN SHAFT DISASSEMBLY 17. Remove pitman cover. 18. Remove shaft and bearing assembly from pitman. If there is any resistance during this process, use a brass bumper bar on the end of the shaft. Be careful when doing this so the threads on the shaft are not damaged.
  • Page 64 SERVICE - PITMAN SHAFT DISASSEMBLY 20. Support straps should be moved as the shaft assembly is removed from the pitman. Pitman shaft and bearing assembly 21. Remove bearings from pitman shaft using bearing puller or other similar device. It may be necessary to heat the bearing to remove.

  • Page 65: Service - Pitman Shaft Assembly

    SERVICE - PITMAN SHAFT ASSEMBLY Use the following procedure when assembling CAUTION: Extreme care must be the pitman shaft and bearings and installing used when heating oil and moving them in the jaw crusher base. heated bearing. 3. Slide bearing onto the shaft. Reassembling and installing shaft assembly SPECIAL NOTE: when installing the heated...
  • Page 66 SERVICE - PITMAN SHAFT ASSEMBLY 8. The shaft should be lifted in the center to aid 10. After the first bearing has cleared the bore, in the handling of the shaft and bearings. support the tail end of the shaft and move A lifting strap should be used to handle the strap to the end of the shaft.
  • Page 67 SERVICE - PITMAN SHAFT ASSEMBLY 12. To help pull the shaft through the pitman, 14. Install the O-ring seal on the cover. Use a use a bar or a piece of wood to apply small film of grease to hold the O-ring seal pressure to the locking nut and pull it through.
  • Page 68 SERVICE - PITMAN SHAFT ASSEMBLY 16. Install pitman cover. Be careful not to 18. Install the bolts and the brass washer that disturb the seal when installing. hold the pitman end cover. Note the bolt with the holes. The holes are for wire that will be installed later.
  • Page 69 SERVICE - PITMAN SHAFT ASSEMBLY 19. After the bolts are installed, a small 20. At the end of the last bolt, tie mechanics wire is installed the entire a small loop in the wire to secure it so that it distance around the pitman end cover.
  • Page 70 SERVICE - PITMAN SHAFT ASSEMBLY 21. Fill the labyrinth seal with grease so that 23. To assure the inner flinger collar is seated when the jaw is first started up it already has properly, use a rubber or plastic hammer to grease in it.
  • Page 71 SERVICE - PITMAN SHAFT ASSEMBLY 24. Install the inner cover (fixed). This cover must be installed before the outer main Inner cover bearings are put on the shaft. The seals installed in the covers are a little tougher than the earlier seals and can be set on the shaft.
  • Page 72 SERVICE - PITMAN SHAFT ASSEMBLY 26. Check bearing clearance before installation 28. Push the sleeve into the bearing as far as of the sleeve into the bearing. This is possible by hand. necessary to determine what the clearance reduction will be. Reduction is typically one Bearing third of the original clearance measured.
  • Page 73 SERVICE - PITMAN SHAFT ASSEMBLY 30. A non-hydraulic field installation nut is 32. This tool is used to put a couple of final available, which works on the same principle taps to snug up the nut. as the hydraulic nut, but with a little more effort involved.
  • Page 74 SERVICE - PITMAN SHAFT ASSEMBLY 34. Install the outer locking nut against the sleeve 36. Bend down the tab on the adapter sleeve to hold it in place. lockwasher. Lockwasher tab Locking nut Lock washer retaining tab 37. Install the continuous O-ring to the inner Locking washer cover.
  • Page 75 SERVICE - PITMAN SHAFT ASSEMBLY 38. After installation, the seal should be even 40. Once the bearing housing is installed, put and smooth with only a very small gap where two bolts in the housing to align the housing the ends meet. with the pitman inner cover.
  • Page 76 SERVICE - PITMAN SHAFT ASSEMBLY 42. Install the shaft oil seals in the housing 44. After the bolts are tightened, they can be covers. wired and locked in place. Note the grease zerk that is drilled into the bolt for the purpose of greasing the inner labyrinth seal.
  • Page 77 SERVICE - PITMAN SHAFT ASSEMBLY 46. To install the drain plug for the bottom of the 48. Pack the inner flinger collar with grease housing, flip the housing upside and tap together for a snug fit. down for easier access to the bottom. Inner flinger collar Drain plug Installed drain plug...
  • Page 78 SERVICE - PITMAN SHAFT ASSEMBLY 50. Pack the outer bearing housing with 52. Install set screw and tighten grease. Set screw Outer bearing housing 51. Install outer flinger collar. Install set screw 53. This completes the jaw shaft assembly Outer flinger collar Outer flinger collar Jaw crusher shaft assembly page...
  • Page 79 SERVICE - PITMAN SHAFT ASSEMBLY Metric threads Ref. Description .Qty. Pitman Eccentric Shaft Roller Bearing Roller Bearing Outer Bearing Cover, Fixed Outer Bearing Cover, Float Bearing Housing Sleeve Outer Flinger Collar, Grease Lockwasher Pull-Off Collar Bearing Cover Inner Flinger Collar Closure Band Inner Bearing Cover, Float page...
  • Page 80 SERVICE - PITMAN SHAFT ASSEMBLY Ref. Description Qty. Inner Bearing Cover, Fixed Lockwasher Retainer Lube Fitting Pipe Plug Brass Washer Wire Capscrew Hex Capscrew Lockwasher Lockwasher Hex Capscrew Step Key Barrel Protector Plate page...

  • Page 81: Service - Installing Pitman Assembly

    SERVICE - INSTALLING PITMAN ASSEMBLY Lifting Pitman from Jaw Crusher Base After the shaft has been repaired, use the following procedure to install the pitman into the jaw crusher base. Pitman assembly ready for installation 1. When pitman is ready to be reinstalled, slings or cables should be placed over the shaft ends to lift the pitman assembly.
  • Page 82 SERVICE - INSTALLING PITMAN ASSEMBLY 3. Slowly lower the pitman assembly into the jaw crusher base. Bearing shims 5. Before tightening the pillow block bearings, locate the bearing housings as shown on the following page. Lowering pitman assembly 4. Install bearing shims between base and Pillow block bearing bolts pillow block bearing.
  • Page 83 INSTALLING PITMAN ASSEMBLY - “A” DIMENSION Measure with Measure with depth mic depth mic SIZE CRUSHER DIMENSION ‘A’ PITMAN FLOAT ON SHAFT ‘B’ + ‘C’ 1016 RB NON-ADJUSTABLE .040 TO .080 1020 22.995 / 23.005 .038 TO .076 1024 26.995 / 27.005 .038 TO .076...

  • Page 84: Service - Installing Flywheel Assembly

    SERVICE - INSTALLING FLYWHEEL ASSEMBLY Use the following procedure to install the 3. Drive wedges into flywheel and carefully flywheels. slide flywheel onto shaft. 1. Place flywheel spacer on shaft. Wedges 4. Insert shaft key. Flywheel spacer 2. Attach sling, reference page 16 for flywheel weight and lift flywheel into position.
  • Page 85 SERVICE - INSTALLING FLYWHEEL ASSEMBLY 5. Install flywheel spacer. 7. Tighten flywheel bolts. Flywheel spacer Flywheel bolts 6. Install lock washer and locknut. After the locknut has been tightened, bend a lock washer tab into the slot on the locknut. Jaw crusher flywheel 8.

  • Page 86: Lubrication Specifications

    LUBRICATION SPECIFICATIONS Motor Oils Semi-Fluid Grease Designated by SAE viscosity number: Designated by NLGI grade number: A semifluid grease that provides good resistance to oxidation, rusting and corrosion. 10w30 Use an oil meeting or exceeding API service SG, SF or CC performance ratings General Purpose High Temperature Grease with viscosity as indicated.
  • Page 87 LUBRICATION SPECIFICATIONS LUBRICATION SPECIFICATION SHEET PIONEER JAW CRUSHER GREASE LUBE PITMAN CAPACITIES MAIN BEARING CAPACITIES 1016 3 quarts 1 quart 1020 4 quarts 1 quart 1024 4 quarts 1 quart 1036 5 quarts 1 quart 1336 6 quarts 1 quart...
  • Page 88 Crushing & Screening Solutions Crushing & Screening Solutions Crushing & Screening Solutions Crushing & Screening Solutions Crushing & Screening Solutions F F F F F or Ser or Ser or Ser or Ser or Ser vice vice vice vice vice KPI -Toll free - 800-532-9311 (605-665-9311) Fax- 800-514-6115 (605-665-9348) JCI - Toll free - 866-875-4058 (541-736-1400)

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