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DMG Junior Installation Manual

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Controller System
Installation
Manual
(Vers. 1.5 – English)

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  • Page 1 Controller System Installation Manual (Vers. 1.5 – English)
  • Page 2 JUNIOR Installation Manual SAFETY NOTES  INSTALLATION The control panel must be installed internally with a degree of pollution of not more than The cabinet has an IP2X degree of protection. The controller setup and maintenance has to be made by qualified technicians after having carefully read the documentations and electrical schemes provided with the controller.
  • Page 3 Rev 1.0 Troubleshooting table (§ 3.4) Rev 1.1 Troubleshooting table (§ 3.4) Rev 1.2 Junior HYDRO updates (§ 1.1, 2.1, 2.2.1, 2.3.1, 2.3.2, 2.4.1, 2.4.3) Rev 1.3 Layout VVVF Rev 1.4 Various updates (§ 2.3.1, 4.4, 4.6, 5.2.3) Rev 1.5 •...

  • Page 4: Table Of Contents

    JUNIOR Installation Manual Summary JUNIOR Pre-wired System ................... 6 JUNIOR System for Hydraulic homelifts (HYDRO) ................6 1.1.1 Layout ............................... 6 1.1.2 Technical characteristics ........................6 1.1.3 Main functions ........................... 6 1.1.4 Integrated inspection box and switchboard ..................7 JUNIOR System for VVVF homelifts (VVVF) ................... 8 1.2.1...
  • Page 5 JUNIOR Installation Manual 5.2.3 Low speed in case of advanced opening ..................52 Appendix A – USB-based SW updating procedure ..........54 Appendix B – RSP Monitor ..................55 File ref. Version Release Date Page 93010221.EN_Q_Junior_190109_v1.5.docx 1.5 09/01/2019 5 / 56...

  • Page 6: Junior Pre-Wired System

    JUNIOR Installation Manual 1. JUNIOR Pre-wired System The pre-wired electric system for homelift and moving platfoms JUNIOR by DMG is composed of: Controller unit (Hydro or VVVF electric) • • Shaft wiring Kit Pre-wired car and hall operating panels •...

  • Page 7: Integrated Inspection Box And Switchboard

    JUNIOR Installation Manual 1.1.4 Integrated inspection box and switchboard (France) 220V socket Shaft illumination Doors power switch Services power switch Car illumination Residual-Current device (lights and services) Main power switch Integrated inspection box File ref. Version Release Date Page 93010221.EN_Q_Junior_190109_v1.5.docx 1.5...

  • Page 8: Junior System For Vvvf Homelifts (Vvvf)

    CONTACTORS Dim.: 423x900x210mm 1.2.2 Technical characteristics Same features and functions as the HYDRO Junior, except: • Quadro elettrico compatibile con motori geared e gearless fino a 2,2 kW Integrated Emergency System (optional) with automatic return to floor and door opening •...

  • Page 9: Use Of Minipad Programming Module

    The JUNIOR controller is equipped with an integrated emergency system which moves automatically the car to floor and opens doors (if automatic) in case of power failure. This device is always present in Hydro Junior systems and is considered as (strongly recommended) optional in VVVF Junior (Part number: QJR.EMVF).

  • Page 10: Door And Safeties

    JUNIOR Installation Manual 1.5 Door and Safeties The JUNIOR controller can manage the following combinations of car and landing doors (see also the Door Menu (§ 4.4), parameters “Door A Type” and “Door B Type”): MANUAL car & landing doors: In such configuration, the landing door can be unlocked: •...

  • Page 11: Quick Installation Guide

    • Control unit models: - Moris HL300/AR, HL420/AR - Start Elevator SL-02 • VVVF ELECTRIC JUNIOR The JUNIOR controller is equipped with a key (optional) to lock the external cover lid. • File ref. Version Release Date Page 93010221.EN_Q_Junior_190109_v1.5.docx 1.5...

  • Page 12: Main Connections And Temporary Operations

    The inspection box for temporary operations: • - Use the one provided in the package or, alternatively, a third party one, to be connected to boards SEC J and INT J (Junior VVVF) - Connector REV (Junior HYDRO) 2. Switch on main power 3.

  • Page 13: Vvvf Electric Junior

    JUNIOR Installation Manual 2.2.2 VVVF electric JUNIOR Wiring schematics INT J INT J INT J (REV) SEC J SEC J (OVL) (THM) (MAIN) (MOTOR) (BRAKE) (EME) (SV1 - SHAFT) (SC1 - CAR) PE N B- B+ general Third switch pole...

  • Page 14: Connection Of Pre-Wired Components In The Car

    JUNIOR Installation Manual 2.3 Connection of pre-wired components in the Car 2.3.1 Travelling cable (Lenghts: 12, 15 or 18m) Installation JUNIOR controller Q u a d r o J U N I O R ½ RUN Clamp fixed to the car...
  • Page 15 JUNIOR Installation Manual HYDRO JUNIOR Connections TRAVELLING CABLE cod.: QVA.C24P__ SC CAR.1 TENSIONER 1 (TFUNE) SC CAR.2 SC CAR.3 TENSIONER 2 (TFUNE) SC CAR.4 SC CAR.5 STOP SC CAR.6 SC CAR.7 TRAP DOOR (SIC TET) SC CAR.8 SC DOOR.1 DOOR-A SC DOOR.2...
  • Page 16 JUNIOR Installation Manual VVVF ELECTRIC JUNIOR Connections JUNIOR controller boards ISO 1 ISO 2 BDU A (F L O O R) Q u a d r o J U N BDU B I O R (F L O O R)

  • Page 17: Car Module

    JUNIOR Installation Manual 2.3.2 Car module The Junior Car Module (QJR.MCAB) is connected to the controller through the travelling cable QVAC24Pxx. The following devices must be connected to this module: • JUNIOR Sensor Kit (QJR.KIMP), composed of: o Magnetic Counting system (“FAI/FAS”): 2 x NO magnetic sensors o High speed and reset limit switches (“AGB/AGH”): 2 x NO magnetic sensors...
  • Page 18 JUNIOR Installation Manual upper floor floor 1 FAI FAS floor 0 D = 15 cm (slowdown distance) cod.: QJR.KIMP CAR MODULE AGB/AGH cod.: QJR.MCAB cod.: QJR.KIMP (Fig. 1) File ref. Version Release Date Page 93010221.EN_Q_Junior_190109_v1.5.docx 1.5 09/01/2019 18 / 56...

  • Page 19: Connection Of The Car Door Safeties

    Connect the car door safety contat (included in the car panel Kit QJR.KIMP) as indicated in Picture 2. 2.3.2.3. Connection of door operators (lifts with automatic doors) JUNIOR controller manages 24VDC automatic door operators (mod. Fermator 40/10) Fermator 40/10 ECC (folding door) Fig.
  • Page 20 JUNIOR Installation Manual Fig. 2b (without TOC box) JUNIOR controller TRAVELLING CABLE cod.: QVA.C24P__ Car door safeties contact For connections cod.kit: QJR.KIMP see the controller wiring diagram DOOR OPERATOR + BRAKE OR DOOR INJECTION ACCESS Power doors (automatic doors only)

  • Page 21: Connection Of Car Operating Panel

    JUNIOR Installation Manual 2.3.2.4. Connection of car operating panel Connect the COP wiring kit QJR.KIMP and the cables of the kit QJR.CC1F (or QVA.C04P4BDX) as indicated in the picture: JUNIOR controller TRAVELLING CABLE cod.: QVA.C24P__ JTOC CAR MODULE cod.: QJR.MCAB...

  • Page 22: Connection Of Car Key Switch

    JUNIOR Installation Manual 2.3.2.5. Connection of car key switch Car enabling key switch CAR MODULE cod.: QJR.MCAB BC0-6 NWINTK4 File ref. Version Release Date Page 93010221.EN_Q_Junior_190109_v1.5.docx 1.5 09/01/2019 22 / 56...
  • Page 23 JUNIOR Installation Manual Call enabling key switch CAR MODULE cod.: QJR.MCAB BC0-6 NWINTK4 KEY 0 KEY 1 File ref. Version Release Date Page 93010221.EN_Q_Junior_190109_v1.5.docx 1.5 09/01/2019 23 / 56...
  • Page 24 JUNIOR Installation Manual Car inspection key switch CAR MODULE cod.: QJR.MCAB INSPECTION File ref. Version Release Date Page 93010221.EN_Q_Junior_190109_v1.5.docx 1.5 09/01/2019 24 / 56...

  • Page 25: Connection Of Modem And Emergency Telephone

    JUNIOR Installation Manual 2.3.2.6. Connection of modem and emergency telephone Wiring by c ustomer JUNIOR controller INTERCOM SPARE SPARE MODEM GSM-GPRS cod.: ETSGSM_V4 TRAVELLING CABLE cod.: QVA.C24P__ JTOC CAR MODULE cod.: QJR.MCAB 1(+) 2(-) Emergency telephone AMIGO cod. ETSA2MRA.J Screw terminal push- button alar m (NA o NC) cod.: BMSAL20M0.00...

  • Page 26: Connection Of Shaft Pre-Wired Equipment

    JUNIOR Installation Manual 2.4 Connection of shaft pre-wired equipment 2.4.1 Safety Chain MANUAL Landing Doors (VVVF ELECTRIC JUNIOR) JUNIOR controller boards ISO1 ELECTRIC LOCK ISO2 option (CAR) FINAL LIMITS PRELIMINARY LOCK FLOOR 1 PRELIMINARY LOCK FLOOR 0 SAFETY STRUT File ref.
  • Page 27 JUNIOR Installation Manual MANUAL Landing Doors (HYDRO JUNIOR) ELECTRIC LOCK option FINAL LIMITS PRELIMINARY LOCK FLOOR 1 PRELIMINARY LOCK FLOOR 0 SAFETY STRUT File ref. Version Release Date Page 93010221.EN_Q_Junior_190109_v1.5.docx 1.5 09/01/2019 27 / 56...
  • Page 28 JUNIOR Installation Manual MOTORIZED Landing Doors (HYDRO JUNIOR) FINAL LIMITS PRELIMINARY FLOOR 1 LOCK Enable Contact PRELIMINARY Electric Lock LOCK FLOOR 0 Door Motor - Floor "0" OUT +24V Power Supply - Power Supply STOP Door Close Door Open SAFETY STRUT File ref.
  • Page 29 JUNIOR Installation Manual AUTOMATIC Landing Doors (VVVF ELECTRIC JUNIOR) JUNIOR controller boards ISO1 ISO2 (CAR) FINAL LIMITS LOCK FLOOR 1 LOCK FLOOR 0 SAFETY MOVABLE STOP File ref. Version Release Date Page 93010221.EN_Q_Junior_190109_v1.5.docx 1.5 09/01/2019 29 / 56...
  • Page 30 JUNIOR Installation Manual AUTOMATIC Landing Doors (HYDRO JUNIOR) FINAL LIMITS LOCK FLOOR 1 LOCK FLOOR 0 SAFETY MOVABLE STOP File ref. Version Release Date Page 93010221.EN_Q_Junior_190109_v1.5.docx 1.5 09/01/2019 30 / 56...

  • Page 31: Landing Operating Panels

    JUNIOR Installation Manual 2.4.2 Landing Operating Panels JUNIOR controller board Q u a d r o J U N I O R acce ss FLOOR 2 FLOOR 1 FLOOR 0 File ref. Version Release Date Page 93010221.EN_Q_Junior_190109_v1.5.docx 1.5 09/01/2019 31 / 56...

  • Page 32: Connection Of Shaft Access Control System

    2.4.3 Connection of shaft access control system This system is an additional safety circuit of the Junior controller which is designed to be coupled with a mechanical safety gear to be installed in the pit by the lift installer (typically a pole with two positions: armed / disarmed).

  • Page 33: Normal Service Mode

    JUNIOR Installation Manual 2.5 Normal Service Mode JUNIOR JUNIOR Floor 0 Floor 0 Floor 0 < Configuration > T emporary Operations T emporary Operations >>> OFF >>> ON MAIN (Switch off and power on to set the lift in normal service mode)

  • Page 34: Basic Configuration Of Parameters

    JUNIOR Installation Manual 2.6 Basic Configuration of Parameters JUNIOR controller is delivered with a default configuration of parameters, typically aligned to the type of installation where the controller is installed. It is recommended to check the correct setting of the following main parameters during the first installation:...

  • Page 35: General Safety Measures

    NOTICE: Before final switch in normal opeartion mode, verify that all safety connections are correctly made! JUNIOR controller has been designed to respect all precautions as long as protection against noises and fault detection are concerned. During installation, it is recommended to: Connect all metal elements to ground;...

  • Page 36: Diagnostics

    JUNIOR Installation Manual 3. Diagnostics By using the MINIPAD it is possible to check system status and verify the existence of faults. 3.1 Showing system status By default, MINIPAD’s display shows either the car position or the current system status.
  • Page 37 JUNIOR Installation Manual < Faults > No faults No Faults in memory Floor 0 <Faults> N active faults are Fault N present Show List? (Press ▼ ▲ to show fault list) Fault ID Fault No. / Total No. of 8/60...

  • Page 38: Fault Reset

    JUNIOR Installation Manual 3.3 Fault Reset Floor 0 <Faults> Faults N N faults are active Show list? ▼ Press ENTER to Faults N reset all active faults Reset? ▼ Press ENTER to Faults N manually reset FC fault Reset FC?

  • Page 39: Troubleshooting Table

    JUNIOR Installation Manual 3.4 Troubleshooting Table N. Error Tipo Description Remedy Power supply failure: the 1 Reset controller is not powered One or more NC contacts Check: associated to the power 1- the series of power contactors and Contactors contactors and connected in...
  • Page 40 JUNIOR Installation Manual N. Error Tipo Description Remedy Safety chain open before input On SEC J board, check all door lock Safety 4 open SIC4 while car travelling. All calls are contacts during travel cancelled. Led SIC 4 on the MINIPAD is off.
  • Page 41 JUNIOR Installation Manual N. Error Tipo Description Remedy Simultaneous variation of Check power supply to sensors; FAI/FAS positioning sensors. Check sensors POS [n] indicates that the error Check magnet positions 31 FAI-FAS error occurred at floor [n]. POS 100 indicates a wrong...

  • Page 42: Advanced Configuration

    JUNIOR Installation Manual 4. Advanced Configuration OK: Confirm ESC: Exit 4.1 Menu Map Language ? ► ► ► ► ▲ J U N I O R / SW Floor 0 ENTER F l o o r 0 <Faults> ▲ ▼...

  • Page 43: Menu "I-O Status

    JUNIOR Installation Manual 4.2 Menu “I-O Status” Show Field Floor 0 Select Field § Tab. 3.2.3 < IN-OUT> [Field] < IN-OUT> [Field] ▲ ▼ Change Field List of Parameters Parameter Description Navigation Values ▲▼ Select Simulation of a car call...
  • Page 44 JUNIOR Installation Manual JUNIOR IN-OUT Parameter description Signal Description Signal Description (IN) AGB - AGH Top (AGB) Bottom (AGH) deceleration switch (IN) THM-1/2 Motor / oil temperature control (IN) ALARM Car alarm (IN) IN-A/B Feedback from electrolocks board (IN) CCISO1-2...

  • Page 45: Menu "Configuration

    JUNIOR Installation Manual 4.3 Menu “Configuration” Select Field Select Field (See Table) (See Table) Floor 0 <Configuration> [Field] [Field] [Value] [Value] (flashing) ▲ ▼ Change Field List of Parameters Parameter Description Navigation Values Default value Temporary ◄► Temporary operation mode for the installation...

  • Page 46: Door" Menu

    JUNIOR Installation Manual 4.4 “Door” Menu Select Field Scelta Valori (See Table) (Vedere tabella) Floor 0 <Doors> [Field] [Field] [Value] [Value] (flashing) ▲ ▼ Change Field List of Parameters Default Parametro Description Navigation Values value Enabling of Car/Landing door lock bypass circuit during Door Bypass ◄►...
  • Page 47 JUNIOR Installation Manual Default Parametro Description Navigation Values value each floor and open or close door parking at floor (for ▲▼ Change floor Pkg. Door close; close; floor automatic doors) Pkg. Door open Door B ▲ Increase Door B without limit switch: door opening/closing time 1 s <->...

  • Page 48: Signals" Menu

    JUNIOR Installation Manual 4.5 “Signals” Menu Select Field Select Field (See table) (See table) Piano 0 <Signals> [Field] [Field] [Value] [Value] (flashing) ▲ ▼ Change Field List of Parameters Default Parametro Description Navigation Values value Time of car at floor without direction before taking landing calls.

  • Page 49: Menu "Special Features

    JUNIOR Installation Manual 4.6 Menu “Special Features” Select Field Select Field Floor 0 (See table) (See table) < Special Features > [Field] [Field] [Value] [Value] (flashing) ▲ ▼ Change Field List of Parameters Default Parametro Description Navigation Values value Down;...

  • Page 50: System Positioning" Menu

    JUNIOR Installation Manual 4.7 “System Positioning” Menu Select Field Select Field Floor 0 (See table) (See table) <System Positioning> [Field] [Field] [Value] [Value] (flashing) ▲ ▼ Change Field List of Parameters Default Parameter Description Navigation Values value ▲ Increase Delay Dir.-BRK Start delay between commands FWD/REV and X5 0,0 s <->...

  • Page 51: Adjustment Of Car Position And Stopping Accuracy

    Contact for car stop (upward run) and deceleration point (downward run) Principle of functioning of FAI / FAS (DOWN/UP) counting system Through FAI/FAS sensors (two NO magnetic sensors) the JUNIOR controller manages the car positioning and detects the car deceleration and stopping points.
  • Page 52 JUNIOR Installation Manual 5.2.3 Low speed in case of advanced opening The management of the deceleration and stop points for these floor is based on the two FAI and FAS signals. In downward the slowdown is given by the activation of the FAS sensor and the stop from the activation of the FAI + FAS sensor (on the plane the two impulsors are active at the same time).
  • Page 53 JUNIOR Installation Manual File ref. Version Release Date Page 93010221.EN_Q_Junior_190109_v1.5.docx 1.5 09/01/2019 53 / 56...
  • Page 54 JUNIOR Installation Manual 6. Appendix A – USB-based SW updating procedure Copy the latest SW file on a USB key. Switch on the controller and fully open the safety chain. Open the INT board plastic lid (Motherboard). Insert the USB key in the slot.
  • Page 55 JUNIOR Installation Manual 7. Appendix B – RSP Monitor Enable the RSP parameter on <Specials> Menu (§4.6). RSP fault is activated when one of the auxiliary door lock contact (NC) is open. When this happens, the system is blocked and the cabin can be moved only in inspection mode.
  • Page 56 DMG SpA Via delle Monachelle 84/C • 00071 Pomezia (Roma) • Italia Tel.: +39 06930251 • Fax: +39 0693025240 info@dmg.it • www.dmg.it...

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