Renner Kompressoren RS 90/1-110 Operation Manual
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Renner Kompressoren RS 90/1-110 Operation Manual

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Operation Manual
RS(F) 90 / 1-110
Read carefully!
Follow instructions and keep in a safe place for future use.
RENNER Kompressoren GmbH
Emil-Weber Str. 32
D-74363 Güglingen
Tel: +49 (0)7135 931 93 0
EN
Fax: +49 (0)7135 931 93 50
info@renner-kompressoren.de
www.renner-kompressoren.de

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  • Page 1 Operation Manual RS(F) 90 / 1-110 Read carefully! Follow instructions and keep in a safe place for future use. RENNER Kompressoren GmbH Emil-Weber Str. 32 D-74363 Güglingen Tel: +49 (0)7135 931 93 0 Fax: +49 (0)7135 931 93 50 info@renner-kompressoren.de...
  • Page 2 Operation Manual RENNER Compressors Contents Chapter 0 Subject Page General Information General points Layout and use of the instruction manual Proper and improper use Operator’s duty of care Personnel requirements Chapter 1 Subject Page Safety Instructions Symbols Basic safety instructions Conduct in case of accidents Chapter 2 Subject...
  • Page 3 Operation Manual RENNER Compressors Contents (contd.) Chapter 3 Subject Page Installation and Commissioning Compressor installation Connections Compressor start-up Chapter 4 Subject Page Operation Control instrumentation RENNERlogic Control instrumentation RENNERtronic Control instrumentation RENNERtronic plus Control instrumentation RENNERtronic TOUCH Control instrumentation RENNERtronic TOUCH Plus Starting normal operation Switching off the compressor...
  • Page 4 Operation Manual RENNER Compressors Contents (contd.) Checking the oil level Changing the oil filter Changing the oil 5-10 Cleaning the oil cooler 5-11 Tensioning / changing the V-belts 5-11 Chapter 6 Subject Page Decommissioning and Disposal Decommissioning the plant Re-commissioning after storage Shut-down and disposal Appendices Subject...
  • Page 5 Operation Manual RENNER compressors Chapter 0 General Information Survey Contents Hereunder you will find general information relating to the fol- lowing subjects: Utilisation of the INSTALLATION, OPERATION & MAINTE-  NANCE MANUAL Compressor Operation and Usage  Personnel responsibilities  Survey This chapter relates to the following subjects: Subject...
  • Page 6 Type Screw compressor Year of construction Serial number Model Location Manufacturer RENNER Kompressoren Emil-Weber-Strasse 32 D-74363 Gueglingen Safe-keeping and This manual should be kept in a clean safe condition and  should be readily available to authorised personnel at all completeness times.
  • Page 7 The following suppliers documents are part of this manual and must be kept save and related to: ments * Documents for manufacturer RENNERtronic Renner Kompressoren GmbH controller VARIABLE SPEED KEB Antriebstechnik Austria GmbH. CONTROL A 4614 Marchtrenk in case the compressor is equipped with any of these options...
  • Page 8 Operation Manual RENNER compressors 0.2 Structure and use of this manual The following information relates to the structure and use of this Contents manual. This manual contains the following chapters: Chapter Chapter Summary General Information regarding:  – the manual, –...
  • Page 9 Operation Manual RENNER compressors 0.3 Intended usage / misuse Contents The intended usage of the compressor is described Persons are regarded as authorized, when they have received Definition: adequate training/instruction and is then charged with defined authorized persons work on or with the compressor... Keys to the guard doors must only be made accessible to authorized persons.
  • Page 10 Operation Manual RENNER compressors 0.4 Requirement of the user Hereafter the duties and obligations of the user are outlined Contents when operating the machines The user has to particularly ensure that Safety of the plant the compressor must be used only according to Manufac- ...
  • Page 11 Operation Manual RENNER compressors 0.5 Personnel responsibilities The requirements in regard to personnel responsibilities are as Contents follows. Duty of operating The personnel must carry out the following duties: personal to control and inspect the compressor as to its faultless and ...
  • Page 12 Operation Manual RENNER compressors Chapter 1 Safety Advice Survey Contents This chapter informs you about Definition of the symbols used.  Basic advice as to the safe handling of the compressor.  Advice regarding accidents.  Important advice! It must be clearly understood that the safety advice given in this manual should only be used as an additional aid to the national safety accident prevention rules and laws currently in force.
  • Page 13 Operation Manual RENNER compressors 1.1 Symbol Contents Symbol Definitions. Danger! This symbol relates to the danger of life and health of people Dangers to life will be particularly related to by using the ex- pression: danger of life. Danger! This symbol relates to danger of life and health of people due to electric voltage.
  • Page 14 Operation Manual RENNER compressors 1.2 Basic safety advice Contents Hereafter you will find basic safety advice for the safe handling of the compressor. Danger! To minimise risk of personal injury, damage to equipment or property, strictly follow the remedial actions stated below. Possible danger Remedial action Remaining dangers...
  • Page 15 Operation Manual RENNER compressors 1.2 Basic safety advice (continuation) Danger! Please strictly follow the under mentioned safety advice to avoid the danger of electrical shock or personal injury. Possible danger Remedial actions Danger of life Do not touch live cables or ...
  • Page 16 Operation Manual RENNER compressors 1.2 Basic safety advice (continuation) Attention! To minimise risk of personal injury, damage to equipment or property, strictly follow the remedial actions stated be- low. Possible damage Measures for prevention Physical injury of the Do not remove or make inopera- ...
  • Page 17 Operation Manual RENNER compressors 1.3 Accident Conduct Contents Hereafter you will get to know which measures must be taken at accidents or disasters (e.g. fire or explosion) Preparations for Please undertake the following measures at regular time inter- vals so as to be prepared in case of an accident: appropriate help at accidents Take part on regular basis in First - Aid courses in order to...
  • Page 18 Operation Manual RENNER Compressors Chapter 2 Machine Description Overview This chapter covers the following: Contents Definition of the safe access points for operating the  compressor Overview of the compressor and its control instrumentation  Overview This chapter is subdivided as follows: Subject Page Authorised access points...
  • Page 19 Operation Manual RENNER Compressors 2.1 Authorised access points Contents This section defines the safe access points for operating the compressor and for carrying out minor inspection and maintenance work. Other access points are not intended for operating the compressor and are therefore not permitted as operator stations! Safe operation can only be guaranteed from the operator terminals specified.
  • Page 20 Operation Manual RENNER Compressors 2.1 Authorised access points (contd.) Description The following access points only are provided for the operation of the machine: Access points Operation ... Actions permitted ... of the control panel Check working  pressure Check oil and operating ...
  • Page 21 Operation Manual RENNER Compressors 2.2 Safety devices Contents This section provides an overview of the major compressor elements and their functions. Diagram Approximate illustration Safety devices The following safety devices are fitted to the outside of the Description compressor: Safety devices Item Description Function STOP button...
  • Page 22 Operation Manual RENNER Compressors 2.3 Compressor unit Diagram Compressor unit Control Type plate Switch cabinet Air end Compressed air outlet Oil flller neck with oil level gauge Motor Pivoting motor base Oil drain plug Precision separator with minimum Description pressure maintaining valve Compressor unit Intake air filter Oil filter...
  • Page 23 Operation Manual RENNER Compressors 2.3 Compressor unit (contd.) Compressor unit Description Looking at the shaft from the front (see diagram), the screw- Compressor unit type compressor rotates anticlockwise (see arrow on V-belt components pulley). Intake air filter The intake air filter, integrated in the housing, is mounted directly on the intake flange of the intake regulator.
  • Page 24 Operation Manual RENNER Compressors 2.3 Compressor unit (contd.) Minimum pressure valve (contd.) Description This pressure is necessary to ensure the oil supply to the Compressor unit compressor unit. This minimum pressure is also required for components good oil separation. (contd.) 2) As a non-return valve it prevents the compressed air from the compressed air system or from the pressure chamber from flowing back to the compressor unit.
  • Page 25 Operation Manual RENNER Compressors 2.3 Compressor unit (contd.) Description Oil scavenge sight gauge / oil scavenge non-return valve (contd.) Compressor unit The oil scavenge non-return valve prevents the oil separator components cartridge from being flooded with oil flowing back from the air (contd.) end when the compressor is swtiched off.
  • Page 26 Operation Manual RENNER Compressors 2.4 Instrumentation panel Diagram Instrumentation panel Description The following controls are found on the instrumentation panel: Instrumentation panel Item Description Function Pressure gauge: Indicates pressure ratios and Working pressure excess pressure Indicates operating temperature Combistat temperature and overheating indicator Operating hour...
  • Page 27 Operation Manual RENNER Compressors 2.4 Control (optional) Contents The “RENNER Tronic” controls and monitors the entire workings of the compressor. It is possible to set or change a number of parameters and functions. Diagram “RENNER Tronic” control Instrumentation The “RENNER Tronic” control features the following instrumentation controls: components “RENNER Tronic”...
  • Page 28 Operation Manual RENNER Compressors 2.5 Frequency converter (optional) Contents This section contains a brief summary of the control components of the frequency converter (optional extra). Diagram Frequency converter Description The frequency converter control panel features the following control components: Frequency converter Item Description Function...
  • Page 29 Operation Manual RENNER Compressors 2.6 Frequency converter (optional) 2.6.1 Compressors with Danfoss frequency converter Contents This section contains a brief summary of the control components of the frequency converter (optional extra). Pictures of frequency converter Danfoss Description of The frequency converter control panel (3) features the following control components: frequency converter...
  • Page 30 Operation Manual RENNER Compressors 2.6.2 Compressors with KEB frequency converter Contents This section contains a brief summary of the control components of the frequency converter (optional extra). Pictures of frequency converter KEB Description of The frequency converter control panel (3) features the following control components: frequency converter...
  • Page 31 Chapter 3 Installation and commissioning Content This chapter contains the most important information on trans- porting, installing and storing the compressor. General Infor- The installation plan and the technical data of this specific screw compressor model can be ordered from RENNER GmbH. mation The compressor is delivered on a euro-pallet, packaged in a carton and labelled.
  • Page 32 3.1 Compressor installation Content This section contains important instructions which you need to observe in order to safely install the compressor and to prevent damage or malfunction. Warning! Follow the safety instructions! Always remain outside the danger zone of a raised load! Compressor instal- Key word Ensure that...
  • Page 33 3.2 Connections Content This section covers important instructions which you need to observe in order to safely connect the compressor to the com- pressed air system as well as the electrical supply. Warning! Before connecting the machine to the compressed air system, all conduits and hose connections inside the compressor must be checked and, if necessary, retraced.
  • Page 34 3.2 Connections (continuation) B Electrical connection Attention! All wiring work on the controls, and the compressors have to be carried out in consideration of the 5 safety rules. Only the connection to the electricity supply is now required for the machine which is now ready to use with all conduits in- stalled.
  • Page 35 3.3 Compressor start-up Content This section covers important information which you need to observe in order to start up the compressor safely. General points Each component of the machine is tested at the factory in con- tinuous operation after the final assembly. The test ensures that the components indicate the data given and operate fault-free.
  • Page 36 3.3 Compressor start-up (continuation) Checking the When first starting up the machine, as well as after each change to the electrical feed line, the rotation of the screw com- rotational direction pressor must be checked. INFO The rotation of the V-belt pulley must follow the direction of the attached arrows! If necessary, reconnect the connecting cable (electrician).
  • Page 37 3.3 Compressor start-up (continuation) Proceed as follows when checking the rotation: Step Operation: Figure / Expl. Open the front door Start the compressor by tap- ping the green start button once with the one hand; im- mediately let go of the button Within 2 seconds stop the compressor by pressing the red stop button with the...
  • Page 38 3.3 Compressor start-up (continuation) Test run Carry out a test run so that the oil can be distributed throughout the machine. INFO Conduct a Step Operation: Figure / Expl. test run Open the shut-off valve. Press the start button and let the machine run for approx.
  • Page 39 Chapter 4 Operation / Normal use Content This chapter covers the information required for normal opera- tion of the compressor. Overview This chapter is subdivided into the following sections: Subject Page Control instrumentation RENNERlogic Control instrumentation RENNERtronic Control instrumentation RENNERtronic plus Control instrumentation RENNERtronic TOUCH 4-6 Control instrumentation RENNERtronic TOUCH Plus...
  • Page 40 4.1 Control instrumentation RENNERlogic Content This section provides an overview of the instrumentation control RENNERlogic. Figure Instrumentation components RENNERlogic Function The control components have the following function(s): Instrumentation components Item Description Function/Use RENNERlogic Start button Starts the compressor Note: The main switch must be switched on.
  • Page 41 4.2 Control instrumentation RENNERtronic Content This section provides an overview of the instrumentation control RENNERtronic. Figure Instrumentation control RENNERtronic Function The instrumentation control has the following function(s): Instrumentation control Item Description Function RENNERtronic Compressor ON / Switches the compressor on Start LED (green) Service LED...
  • Page 42 4.2 Control instrumentation RENNERtronic Item Description Function Enter Select a menu item. Confirm or save entries or changes. LED (red) Fault / maintenance LED Quit Quit discards inputs and ends a selected menu item. It also acknowledges warning and error messages. Display Displays the parameters and the error/warning messages.
  • Page 43 4.3 Control instrumentation RENNERtronic plus Content This section provides an overview of the instrumentation control RENNERtronic plus. Figure Instrumentation control RENNERtronic plus Function The instrumentation control has the following function(s): Instrumentation Item Description Function control RENNERtronic LED (green) Service LED plus Compressor ON / Switches the compressor on...
  • Page 44 4.4 Control instrumentation RENNERtronic TOUCH Content This section provides an overview of the instrumentation control RENNERtronic TOUCH. Figure Instrumentation control RENNERtronic TOUCH The instrumentation control has the following function(s): Function Item Description Function Instrumentation control Compressor ON / Switches the compressor on RENNERtronic Start TOUCH...
  • Page 45 4.5 Control instrumentation RENNERtronic TOUCH Plus Content This section provides an overview of the instrumentation control RENNERtronic TOUCH Plus. Figure Instrumentation control RENNERtronic TOUCH Plus The instrumentation control has the following function(s): Function Item Description Function Instrumentation control Compressor ON / RENNERtronic Switches the compressor on Start...
  • Page 46 4.6 Starting normal operation Content The following section explains how to start the compressor and contains essential points for normal operation. Danger! There are moving parts inside the compressor housing which can cause serious injuries. Never operate the compressor with the housing open! Before starting Check the following points before starting the compressor: the compressor...
  • Page 47 4.6 Starting normal operation (continuation) Step Operation Figure / Expl. Monitor the following points at regular intervals during operation: Working pressure The working pressure displayed must not ex- ceed the maximum per- missible value specified on the type plate. If this is the case, switch off the compressor immediately.
  • Page 48 4.6 Starting normal operation (continuation) Monitor normal Step Operation Figure / Expl. operation Oil temperature and (contd.) operating temperature The oil temperature and operating temperature must not exceed 110°C. If 110°C is exceeded the compressor will cut out automatically. Important! Should the compressor fail to cut out automati- cally it must be switched...
  • Page 49 4.7 Switching off the compressor Content This section explains how to switch off the compressor in nor- mal operation and/or at the end of operations. Stop normal To switch off the compressor carry out the steps below in the order listed: operation Step Operation...
  • Page 50 4.7 Switching off the compressor (continuation) Completely shut off If you want to shut off the compressor completely: (e.g. after completing the work), then in addition to the above steps, you must also turn off the main switch. Note: Switching the machine off via the red emergency stop button can lead to the oil frothing up in the separator tank.
  • Page 51 4.8 Remedying malfunctions in normal operation Content This section contains advice on remedying malfunctions. Danger! Human error in remedying faults or lack of professional training can lead to serious damage to property or physical injury. It is therefore essential that faults are rectified by duly qualified persons.
  • Page 52 4.8 Remedying malfunctions in normal operation (continuation) Malfunctions Fault Possible Cause Remedy (contd.) System starts  Check and correct • Time for with difficulty time setting, star-delta con- correct setting nection too long 3-6 seconds, or too short adjust on Relay K 1T ...
  • Page 53 4.8 Remedying malfunctions in normal operation (continuation) Malfunctions Fault Possible Cause Remedy (contd.) Motor overload  Eliminate reason for • Blocked tripping (therm. seizure system overcurrent relay)  Check supply line • Phase failure has stopped the  Check and adjust •...
  • Page 54 4.8 Remedying malfunctions in normal operation (continuation) Malfunctions Fault Possible Cause Remedy (contd.) Oil in compressed air  Have oil scavenge • Oil scavenge line and system cleaned nozzle in oil sight glass clogged  Check cartridge and • Separator cartridge replace if necessary defective ...
  • Page 55 4.8 Remedying malfunctions in normal operation (continuation) Malfunctions Fault Possible Cause Remedy (contd.) Intake regulator  Install new actuating • Actuating cylin- does not close at cylinder, check sole- der defective, no discharge pressure noid valve control pressure  Clean nozzle •...
  • Page 56 4.9 Determination of the dew point for determining the optimum operating temperature Example: 1) Intake air = 20 °C Humidity = 50% Table value = 8,6 g/m³ absolute humidity Pressure dew point at 10 bar = approx. 51 °C 2) Intake air = 40 C°...
  • Page 57 Operation Manual RENNER Compressors Chapter 5 Maintenance Overview This chapter contains information on the maintenance work Contents required. Overview This chapter is subdivided as follows: Subject Page Essential points Rectifying faults Venting the compressor system Cleaning work Checking the oil level Changing the oil filter Changing the oil 5-10...
  • Page 58 Operation Manual RENNER Compressors 5.1 Essential points Contents This section contains general information to be heeded during servicing and maintenance work. Personnel Servicing and maintenance work may only be carried out by duly qualified personnel. requirements The specific personnel requirements are set out in Chapter 0. Danger! It is essential to adhere to the following safety instructions in order to avoid all risks of personal injury or death:...
  • Page 59 Operation Manual RENNER Compressors 5.1 Essential points (continued) End of operations The following steps must be carried out after completing the work: Step Operation Follow the maintenance schedule and complete the inspection sheets, activity logs, etc. (see Appendix W “Maintenance Check”). Check that the safety devices are working correctly.
  • Page 60 Operation Manual RENNER Compressors 5.1 Essential points (continued) General Take the standard safety precautions and proceed with great care when carrying out any servicing work. information The following points are of particular importance: Servicing work to be carried out by qualified personnel only. ...
  • Page 61 Operation Manual RENNER Compressors 5.2 Rectifying faults Contents This section covers general points on troubleshooting and contains references to relevant sources of information. Danger! Always take measures to ensure that the machine can be  shut off in an emergency by a second person. You may only rectify faults or carry out checks if you are ...
  • Page 62 Operation Manual RENNER Compressors 5.3 Venting the compressor system Contents This section outlines the main points to be taken into account when the unit has to be vented. Why remove the The pressure has to be removed from the unit before all servicing and maintenance work.
  • Page 63 Operation Manual RENNER Compressors 5.4 Cleaning work Contents The following section contains information on cleaning the compressor and the air filter. General points In terms of general cleaning, vacuum the unit or wipe it with a damp cloth. Check the intake passage regularly, where necessary removing any leaves, dust, dirt or similar matter in the interests of an efficient air supply.
  • Page 64 Operation Manual RENNER Compressors 5.5 Checking the oil level This section outlines the procedure for checking the oil level in Contents the compressor. General points The level in the oil tank is a key factor in the operational safety of the unit. Due diligence should be exercised in conducting the following checks at the specified times.
  • Page 65 Operation Manual RENNER Compressors 5.6 Changing the oil filter Contents This section outlines the procedure for changing the oil filter. Important The oil filter may only be changed when the unit is switched off and fully depressurised. information Changing the oil Step Operation filter...
  • Page 66 Operation Manual RENNER Compressors 5.7 Changing the oil Contents This section outlines the procedure for changing the oil. Important The oil may only be changed when the unit is switched off and fully depressurised! The unit should be at operating information temperature (approx.
  • Page 67 Operation Manual RENNER Compressors 5.8 Cleaning the cooler This section outlines the procedure for cleaning the oil cooler. Contents If the oil cooler is not very dirty it can be left in the unit and General points blown with compressed air while the unit is switched off. If the oil cooler is very dirty proceed as outlined below.
  • Page 68 Operation Manual RENNER Compressors Changing the V- Step Operation belts Switch off the unit, disconnect it from the power supply, and take measures to prevent it from being restarted. Loosen the M24 nuts to undo the two thrust springs (Pos. 1). The springs stabilise the pivoting base (Pos.
  • Page 69 Operating manual RENNER Compressors Chapter 6 Decommissioning and disposal Survey Content This chapter contains important advice for (temporarily) decommissioning or disposing of your compressor. This chapter is divided into the following sub-sections: Survey Subject Page Decommissioning of plant Re-commissioning after storage Shut-down and disposal 008_decommiss + disposal...
  • Page 70 Operating manual RENNER Compressors 6.1 Decommissioning of plant Content This section contains instructions you need to follow when decommissioning the compressor for an extended period of time, and when subsequently returning it to operation. When decommissioning for an extended period of time, prepare the unit as follows: Decomissioning of Step...
  • Page 71 Operating manual RENNER Compressors 6.2 Re-commissioning after storage Re-commissioning Compressor units that have been switched off, information decommissioned or stored away for longer than 3 months, should not be put back into operation until the following measures have been carried out. Re-commissioning Follow the procedure outlined below to return the compressor to operation after being out of commission for 3 months or more.
  • Page 72 Operating manual RENNER Compressors 6.3 Shut-down and disposal This section describes what you need to consider when shutting Content down and disposing of the unit. DANGER Observe the safety instructions outlined in this handbook,  the instructions specified in the supplier's documentation as well as accident prevention guidelines.
  • Page 73 Operating manual RENNER Compressors 6.3 Shut-down and disposal (Cont.) Materials The following materials were predominately used in the construction of the unit: Information Material Where used Control • Batteries, NiCad-/Li • Cables Copper Machine frame • Steel Side panels and doors •...
  • Page 74 Operating manual RENNER Compressors APPENDIX St Electric wiring diagrams RENNER screw compressors Wiring diagrams 010_Schaltpläne...
  • Page 75 L1 L2 L3 -K11 I > I > I > 6-10A Drehrichtungskontrolle Direction of rotation control Controle du sens de rotation -K1M -K5M -K3M Ölflex Classic Ölflex Classic Ölflex 5G2,5mm² W1 V1 U1 Lasttrennschalter Isolator switch Seletcionneur Sicherungen Motorschutz F2 Model Fuses Motor prot.
  • Page 76 RENNERtronic Option -F1.1 -F1.2 0,8A 0,8A Analog Ausgangs-modul Analog Output-module Sorties Analogue-module ST0,16 F3 T1,0A F4 T1,6A F5 T0,5A Ölflex 21X0,75 3X0,5 CY 2X0,75 CY 2X0,75 CY NOT AUS Emergency stop Arret d'urgence 4-20mA 4-20mA L- 18VAC L+ 18VAC L- 10VAC L+ 10VAC 3X0,5 CY OPTION...
  • Page 77 -K11 Ölflex 21X0,75mm² RENNERtronic Konfiguration: Mot.Strom Phasenf. Ext.E/A + 24VDC Lüfter Configuration: Mot.curr. Phase seq. Exton/off Configuration: Courrant m Séq phase mar/arrEx Ventilat Digital Eingänge Digital inputs Entrees numeriques Nur potentialfreie Kontakte anschliessen / connect potentialfree contacts only / seulement contacts secs Datum RS RENNERtronic 90-110 RENNER GmbH...
  • Page 78 Relais Ausgänge / relay outputs / sorties relais max. 2A 230V Konfiguration: Lüfter Störmeld. Configuration: Fault. Erreur Configuration: ventilat RENNERtronic Ölflex 21X0,75mm² Ein:85°C/Aus:80°C On:85°C/Off:80°C -K1M -K3M -K5M -K3M march:85°C/arrêt:80°C Option -K1M -K1M -K3M -K5M Programmierb. Ausgang 6 programmable output 6 sortie programmable 6 max.
  • Page 79 Option Option 1: Systemdruck system pressure pression de système Option 2: -TE1 -PT1 -PT2 Netzdruck Verbundsteuerung Line Pressure - Interconnected Intelligent contr. Sys. 0-16Bar 0-16Bar Pression de reseau - commande composite 4-20mA 4-20mA Nur vorhanden, wenn Kompressor an Verbundsteuerung angeschlossen und mit 1 deklariert ist Only available when compressor is related into an interconnected intelligence control system and when is it declared with 1...
  • Page 80 -F1.1 -F1.2 0,8A 0,8A L1 L2 L3 -K11 ST0,16 Drehrichtungskontrolle Direction of rotation control Controle du sens de rotation F3 T1,0A I > I > I > F4 T1,6A 6-10A F5 T0,5A NOT AUS Emergency stop Ölflex Ölflex 5G2,5mm² Arret d'urgence Lasttrennschalter Isolator switch L+ 18VAC...
  • Page 81 RENNERtronic Analog Ausgangs-modul Analog Output-module Sorties Analogue-module 3X0,5 CY 2X0,75 CY 2X0,75 CY Ölflex 21X0,75mm² 4-20mA L- 18VAC L+ 18VAC L- 10VAC L+ 10VAC 3X0,5 CY OPTION RS485 Option 1 Netzdruck line pressure pression de reseau Spannungsversorgung Option 2 Temperatur supply temperature Alimentation...
  • Page 82 -K11 Ölflex 21X0,75mm² RENNERtronic Konfiguration: Umrichter Phasenf. Ext.E/A + 24VDC Lüfter Configuration: Converter Phase seq. Exton/off Configuration: Convertis Séq phase mar/arrEx Ventilat Digital Eingänge Digital inputs Entrees numeriques Nur potentialfreie Kontakte anschliessen / connect potentialfree contacts only / seulement contacts secs Datum RSF RENNERtronic 90-110 RENNER GmbH...
  • Page 83 Relais Ausgänge / relay outputs / sorties relais max. 2A 230V Konfiguration: Lüfter Störmeld. Configuration: Fault. Erreur Configuration: ventilat RENNERtronic Ölflex 21X0,75mm² Ein:85°C/Aus:80°C On:85°C/Off:80°C march:85°C/arrêt:80°C Option -K1M -K1M Vorsicht Fremdspannung!!! Attention external Voltage Prudence la tension étrangère Datum RSF RENNERtronic 90-110 RENNER GmbH 02.08.2010 Emil-Weber-Str.
  • Page 84 Option Option 1: Systemdruck system pressure pression de système Option 2: -TE1 -PT1 -PT2 Netzdruck Verbundsteuerung Line Pressure - Interconnected Intelligent contr. Sys. 0-16Bar 0-16Bar Pression de reseau - commande composite 4-20mA 4-20mA Nur vorhanden, wenn Kompressor an Verbundsteuerung angeschlossen und mit 1 deklariert ist Only available when compressor is related into an interconnected intelligence control system and when is it declared with 1...
  • Page 85 -K1M 2X0,75 CY Netzdrossel Power choke Bobine de réactance á courant réseau Ölflex 5X0,75 -FU1 General 1 / 2 Compakt 1 / 2 Basic 1 / 8 Frequenzumrichter Frequency inverter Convertisseur Ölflex 5X0,75 Ölflex Classic 110 CY Ölflex Classic CY 2X0,75 Kompressor - Motor Störung Umrichter Compressor - motor...
  • Page 86 EC Declaration of Conformity according to machine guideline 2006/42/EC Appendix II 1.A The manufacturer / distributor RENNER GmbH Kompressoren Emil-Weber-Straße 32 74363 Güglingen hereby declares that the following product Product description: RENNER Screw Compressor Manufacturer: RENNER Serial no.: RS(F) 90 / 1-110 Series / type description: Description: Screw Compressor for generating compressed air of 7,5 to 15 bar...
  • Page 87 Operation Manual RENNER Compressors Annex W – Maintenance Check When Due Maintenance Work Parts Required Start-up: Check oil level Check V-belt tension Tighten hose / pipe connections Tighten electric terminals Regularly Tighten electric terminals (once, then every 2000 h) Check all connections are securely fixed Check hose / pipe connections for leaks Check pressure gauge and temperature indicator are working...
  • Page 88 Operation Manual RENNER Compressors When Due Latest Maintenance Work Parts Required Month 10,000 h As for 2000 h As for 2000 h or 1x per year 12,000 h As for 2000 h plus: Plus: or 1x per year Suction regulator maintenance kit Suction regulator maint.
  • Page 89 Maintenance - motor bearings (motors from beginning of 2003) The electric motors of our compressors up to 9 kW (Niedermeier) and until 15 kW (Elektra) are equipped with so called permanently lubricated or closed bearings. Calculated life time is between 10 and 20.000 operating hours (OH). These type of bearings can be changed when other major servicing and or maintenance work is carried out.
  • Page 90 RENNER GMBH OPERATING MANUAL 01_10 MAINTENANCE CONTROL ANNEX W - Operat. Air filter Oil filter Oil separator Oil filling Drive belt Other maintenance work Signature + Date (use another sheet if required) cartridge hours cartridge cartridge Please tick the work which has been done and/or record measured data which confirm by signature . page 4...
  • Page 91 Appendix FU Frequency converter Content This short section gives you the key information about the operation of the frequency converter. (For more information see the detailed and enclosed manual of the converter manufacturer) Function The frequency converter allows continuous operation of the motor, thus enabling production of compressed air to be adjusted according to need.
  • Page 92 AFU – for compressors with Danfoss frequency converter Figure Control panel Quick access to commissioning parameters Clear text display Main menu, used to access all parameters Main view shows Fault alarm memory operating information Quick Main Alarm Status Menu Menu Back Cancel Online Help...
  • Page 93 AFU – for compressors with KEB frequency converter Figure Control panel Control panel, Description Function shortcuts Display Displays parameter numbers and set parameter values UP / START UP = increase parameter number / parameter value START = start drive ENTER / F/R ENTER = confirm entries (save) F/R = direction of rotation...

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