Kingspan BlueTruckMaster 200 Operating And Safety Manual

Kingspan BlueTruckMaster 200 Operating And Safety Manual

Mobile tank for distribution and transport of adblue

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BlueTruckMaster
®
Mobile tank for distribution and transport of AdBlue®
Operating and safety manual
November 2016
Ver. 2

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Summary of Contents for Kingspan BlueTruckMaster 200

  • Page 1 BlueTruckMaster ® Mobile tank for distribution and transport of AdBlue® Operating and safety manual November 2016 Ver. 2...
  • Page 3: Table Of Contents

    BlueTruckMaster® – Operating and safety manual 1. TABLE OF CONTENTS Table of contents .................. 1 Safety instructions ................2 Introduction ..................2 BlueTruckMaster® use ................3 Technical specifications ................ 3 First use ....................6 Handling ....................6 Transport ....................7 Filling a tank ..................
  • Page 4: Safety Instructions

    BlueTruckMaster® – Operating and safety manual 2. SAFETY INSTRUCTIONS This manual contains important operating and safety infor- mation and warnings. Read this manual thoroughly and care- fully and follow all the guidelines contained therein. This manual is intended for information purposes only and should not be regarded as a source of law.
  • Page 5: Bluetruckmaster® Use

    BlueTruckMaster® – Operating and safety manual 4. BLUETRUCKMASTER® USE BlueTruckMaster® is designed for the transport and distribution of Ad- Blue® . AdBlue® is a trade name for an aqueous urea solution made with 32.5% urea and 67.5% deionized water used as a consumable in selective catalytic reduction (SCR) in order to lower NOx concentration in the diesel exhaust emissions from diesel engines.
  • Page 6 BlueTruckMaster® – Operating and safety manual dimensions (W × D × H) 600 × 800 × 620 mm nominal capacity 200 L BlueTruckMaster® 200 dimensions (W × D × H) 600 × 800 × 890 mm nominal capacity 300 L BlueTruckMaster®...
  • Page 7 BlueTruckMaster® – Operating and safety manual BlueTruckMaster® consists of a polyethylene rotationally moulded tank and a distribution set that allows refuelling of vehicles and other equipment. Tank distribution system consists of the following elements (they may vary depending on the actual specification of the tank): polyethylene tank, lid, vent,...
  • Page 8: First Use

    BlueTruckMaster® – Operating and safety manual 6. FIRST USE Before the first use and after any repairs the user should check if the tank and its equipment are clean. If need be clean with distilled or deionized wa- ter. If these are not easily available tap water can be also used providing that the final rinse is done using AdBlue®.
  • Page 9: Transport

    BlueTruckMaster® – Operating and safety manual 8. TRANSPORT When placed on the vehicle, the tank must be adequately secured to pre- vent displacement while respecting international and local regulations con- cerning traffic, securing and transport of cargo, in particular the provisions of the ADR on international carriage of dangerous goods by road and EN 12195, which specifies the methods and rules for calculating clamping force.
  • Page 10: Filling A Tank

    BlueTruckMaster® – Operating and safety manual 9. FILLING A TANK The tank should be filled through inlet (see Point 5) using dispensing noz- zles, e.g. being the part of dispensing units in gas stations. It is forbidden to fill the tank directly from a tanker. Moreover, BlueTruckMaster®...
  • Page 11: Vehicle Refuelling

    BlueTruckMaster® – Operating and safety manual Wires of the DC-powered pumps must also be correctly con- nected, namely, the black wire must be connected to the nega- tive and the red wire connected to the positive pole. More information can be found in the pump manual included with the de- vice.
  • Page 12: Storage

    BlueTruckMaster® – Operating and safety manual 13. STORAGE Store the products in a dry place. Protect from sunlight. Only temporary stor- age of AdBlue® in the tank is allowed, subject to compliance with local fire protection and Health and Safety regulations. BlueTruckMaster®...
  • Page 13: Warranty

    BlueTruckMaster® – Operating and safety manual 15. WARRANTY Prior to leaving the factory, each product was carefully and thor- oughly checked in terms of safety and operation. If you spot a defect or damage, contact your dealer or manufacturer. Warranty details are in a separate document included with the product. 16.
  • Page 14 BlueTruckMaster® – Operating and safety manual Problem Possible cause Remedy Tank walls buckled Symptom typical for plastic slightly when the tanks with no effect on the tank was full. functionality of the device. Tank walls col- Vent is clogged or damaged. Stop refuelling the vehicle and lapsed when refu- eliminate the fault / clean or...
  • Page 15: Disposal

    BlueTruckMaster® – Operating and safety manual Problem Possible cause Remedy The flowmeter LCD Batteries are used up. Replace batteries. does not work The flowmeter Incorrect installation of gears Repeat the reassembly proce- does not count, but after cleaning. dure. the flow rate is cor- Possible electronic card prob- Contact your dealer.
  • Page 16 Kingspan Environmental Sp. z o.o. ul. Topolowa 5 62-090 Rokietnica, Poland www.kingspanenviro.com biuro@kingspan-env.pl...

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