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DVC 5630-008-300 Installation, Operation & Maintenance Manual

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Know-how makes the difference
Know-how makes the difference
ELECTRICAL ACTUATOR
TYPE 5630-008-300
Installation, Operation, Maintenance Manual

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Summary of Contents for DVC 5630-008-300

  • Page 1 Know-how makes the difference Know-how makes the difference ELECTRICAL ACTUATOR TYPE 5630-008-300 Installation, Operation, Maintenance Manual...

  • Page 2: Table Of Contents

    4 INSTALLATION ....................6-14 Product development is a key 5 OPERATION....................14-15 factor for DVC A/S, 6 MAINTENANCE....................15 ensuring you the best products at any time 7 TROUBLE SHOOTING ..................16 8 INSTALLATION AND MAINTENANCE TIPS.............16 APPENDIX I: TYPE 5630-015 CODING SYSTEM (FOR CSA)......17...
  • Page 3 B) Explosion Proof DVC logo (trade mark) CE (ATEX) mark Model Motor specification Electrical power supply Ambient temp. Serial No. KEMA/DEKRA ATEX & IECEx Certification numbers Manufacturer´s address Warning 2.1.2 Certification A) KTL (Korea Testing Laboratory) 5630-008 Certification No: 1454-051 IP68 Applied Standard: KS C IEC 60529(2002) &...

  • Page 4: Sorted Product Range And A 3 General Information And Features

    2.2 KEMA/DEKRA Flameproof Certification 5630-Series: 5630 . . . 3 . 0 . . . 0 1) IECEx DEK 11.0098X Ex d IIB T4 Gb IP67 Ambient Temperature: -20 C to +60 Cable entry: 2xNPT 3/4 Female or 2xM25 Female ATEX: EN 60079-0:2009, EN 60079-1:2007 IECEx: IEC60079-0:2007, IEC 60079-1:2007 NOTE: Refer to Appendix I: 5630-Series Coding System Sealing devices must be used and shall be fitted directly at the enclosure wall when using conduit.
  • Page 5 3.1.2 EXPLOSION PROOF TECHNICAL DATA (OPTIONAL) Enclosure Rated Weatherproof IP67, NEMA 4 & 6 Enclosure High grade aluminum alloy, corrosion coated 110 / 230V AC 1 Ph 60/50Hz Power Supply 12/24V DC 50/60 Hz Duty Type S4 70% / S2 30min (IEC 60034) Motor Squirrel caged induction motor Limit Switches...
  • Page 6 3.1.6 Hand Wheel and Declutching 5630-Series actuators are provided with a declutchable manual override system. In order to manually operate the actuator, pull the manual override engagement lever towards the hand-wheel until it remains in position. Turn the hand-wheel until the valve reaches the required position. Turn clockwise to close and counter-clockwise to open.

  • Page 7: Installation

    4. INSTALLATION 4.1 PRE-INSTALLATION 4.1.1 USE IN GENERAL SERVICE Verify the actuator’s nameplate to ensure correct model number, torque output, operating speed, voltage and enclosure type before installation or use. It is important to verify that the torque output of the actuator is appropriate for the torque requirements of the valve and that the duty cycle of the actuator is appropriate for the intended application.
  • Page 8 4.2.2 Actuator Drive Bushing 4.3 LIMIT SWITCH SETTING Manually rotate the hand wheel of the actuator to fully closed position Using a hex wrench, loosen the set screw in the CLOSE limit switch cam Rotate the CLOSE cam towards CW limit switch level until the switch ‘clicks’ (see Figure 1) Tighten the set screw with the hex wrench Manually rotate the hand wheel of the actuator to opened position Using the hex wrench, loosen the set screw in the OPEN limit switch cam...
  • Page 9 4.4 TORQUE SWITCH SETTING Torque spring, which detects the variation of torque during the operation, is installed to prevent damaging the valve and actuator under overload condi- tion. Once the actuator is overloaded, the torque switch trips, and the actuator stops immediately. The torque switches are set by manufacturer on the production site.
  • Page 10 4.8 CURRENT POSITION TRANSMITTER - CPT (OPTIONAL) The potentiometer is used for the actuator signal feedback. It reads a resistance value corresponds to the current position of the actuator and transfers to CPT card. The CPT indicates the current position of the actuator throughout the stroke by a 4 – 20mA output signal. 4.8.1 Standard Features Model Power...
  • Page 11 4.9 PROPORTIONAL CONTROL UNIT (PCU-A) PCU-Rev-4 High Performance Controller, using 10 bit A/D converter and 8bit microprocessor technology PCU-REV-4 FEATURES Model PCU-Rev-4 Power 85 ~ 260 VAC Free Voltage ± 10%, 50/60Hz 4 VA Max Input Signal 4~20mA DC, 1~5V DC, 2~10V DC, 0~5V DC, 0~10V DC Input Impedance 250Ω...
  • Page 12 4.10.2 Setting PCU Functions A) Selecting Input Signal - User can select different types of input signal by adjusting the DIP switches as follows: 4 - 20mA Input Signal 1 - 5V DC Switch: 2 - 10V DC 0 - 5V DC 0 - 10V DC 60 Hz 50 Hz...

  • Page 13: Operation

    D) Special Signal Setting for Fully Open and Fully Closed Auto-Full Switch Signal: 4.3mA Fully Closed (Switch 3) On (up) Signal: 19.7mA Fully open Auto-Full Switch Signal: 4.0mA Fully Closed (Switch 3) Off Signal: 20.0mA Fully open (down) E) Auto Setting This function is used for automatic setting of the PCU card to the predefined limits.
  • Page 14 H) Reversal Acting (CH 2 Switch) CH 2 Switch 4mA Fully open - This function allows the user to reverse the input and output signals for the (Switch 5) On (up) 20mA Fully closed operation of the actuator. CH 2 Switch (Switch 4mA Fully open - For standard operation (CH 2 switch down), the input signal of 4mA 5) Off (down)
  • Page 15 B) Chooses switch for power signal As using for AC Mode, switch 1 turn on “ON” and switch 2 turn off “OFF”. As using for DC Mode, switch 1 turn off, and switch 2 turn on. *NOTICE: Don’t turn on both switch #1 and #2 at the same time it can result in damaged board. C) Motor connect Block Red motor wire to connect block 1.

  • Page 16: Maintenance

    5.2 WIRING DIAGRAMS FOR STANDARD MODELS DANGER: HAZARDOUS VOLTAGE. No electrical power should be connected until all wiring and limit switch adjustments have been completed. Once the power is supplied to the unit, exercise caution when the cover is not installed. NOTE: For more information, refer to Appendix II.

  • Page 17: Trouble Shooting

    7.0 TROUBLE SHOOTING The following instructions are listed in the order of the most common difficulties encountered during the installation and start-up. The actuator does not respond Visually inspect the actuator to check no shipping or handling damage has occurred Verify the line voltage supplied to the actuator;...

  • Page 18: Appendix I: Type 5630-015 Coding System (For Csa)

    APPENDIX I: 5630-Series Coding System (FOR CSA) ELECTRIC ACTUATOR ORDER CODING SYSTEM (Explosion Proof) 5630 5630 SIZE TORQUE 80Nm 100Nm 150Nm 200Nm 300Nm 500Nm 600Nm 800Nm 1200Nm 2000Nm 3000Nm ENCLOSURE Weather proof (IP67) Submersible (IP68) Explosion Proof (Ex d IIB T4) VOLTAGE 230V AC/1PH 110V AC/1PH...

  • Page 19: Appendix Ii: Wiring Diagram

    APPENDIX II: Wiring Diagram 5630-008/010 Standard 1Ph. 5630-008/010 Standard DC DANGER: HAZARDOUS VOLTAGE. No electrical power should be connected until all wiring and limit switch adjustments have been completed. Know-how makes the difference...
  • Page 20 APPENDIX II: Wiring Diagram 5630-015 ~ 300 Standard 1Ph. 5630-015 ~ 300 Standard 1Ph. PCU DANGER: HAZARDOUS VOLTAGE. No electrical power should be connected until all wiring and limit switch adjustments have been completed. Know-how makes the difference...
  • Page 21 APPENDIX II: Wiring Diagram 5630-015 ~ 300 Standard DC 5630-015 ~ 300 Standard DC PCU DANGER: HAZARDOUS VOLTAGE. No electrical power should be connected until all wiring and limit switch adjustments have been completed. Know-how makes the difference...

  • Page 22: Appendix Iii: Grounding

    APPENDIX III: Grounding 5630-008/010 Grounding Internal Ground External Ground Terminal Block 1, should be used for internal grond. DANGER: Flameproof Enclosure! Before opening, ensure that there is no explosive gas or voltage.. Know-how makes the difference...
  • Page 23 APPENDIX III: Grounding HQ-015 ~ 300 Grounding Internal Ground External Ground Terminal Block 1, should be used for internal grond. DANGER: Flameproof Enclosure! Before opening, ensure that there is no explosive gas or voltage. Know-how makes the difference...
  • Page 24 Europe, in the heart of Denmark. able manner, through continuous improvements in environmental performance in all our activities. Visit us at www.dvc.nu and learn more about Dansk Ventil Center and our products. Dansk Ventil Center A/S Ferrarivej 14...

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