INTRODUCTION Purpose The purpose of this manual is to introduce and explain the installation, operation and maintenance of 5630-006 electric actuators. Safety notices Safety notices in this manual outline precautions the user must take to reduce the risk of personal injury and damage to the equipment. The user(s) must read these instructions before the installation, operation or maintenance of 5630-006 electric actuators.
3. GENERAL INFORMATION AND FEATURES 3.1 General information 5630-006 electric actuators are designed to provide reliable and efficient operation of 90 degree quarter turn valves, such as damper valves, etc. 3.1.1 Performance standard MAX OUTPUT...
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3.1.6 Manual override 5630-006 actuators are provided with a manual system. The standard 5630-006 actuators come with a manual override hand wheel. This hand wheel is located at the bottom of the unit and can be easily operated with a Hex wrench. Turn the hand wheel until the valve reaches the required position (turn clockwise to fully open and counter-clockwise to fully close).
Mounting is most easily done with the valve shaft pointing vertically upward. But mounting is also possible in any other position, the actuator may be mounted in any position. The 5630-006 series actuators are supplied with Union joints & nuts, the Union joints are removable for the ease of assembly.
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4.2.1 Actuator mounting base details Actuator Mounting Base: F03/F05 and F07 Square Adapter 14mm - 11mm 11mm - 9mm Star Adapter 14mm - 11mm 11mm - 9mm F03, F05, F07 DANGER: HAZARDOUS VOLTAGE. Make sure all incoming power is disconnected before performing the mounting. 4.3 Limit switch setting Manually rotate the hand wheel of the actuator to fully closed position Using a hex wrench, loosen the set screw in the CLOSE limit switch cam...
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4.4 Setting potentiometer (replacement and setting) The potentiometer has been calibrated at factory. However, if re-calibration is required, proceed as follows: Manually rotate the hand wheel of the actuator to fully closed position. While measuring the resistance between P1 (orange) and P2 (grey), gently rotate the Potentiometer Gear until it reaches between 80 - 120 Ω (100 Ω...
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4.5.2 Calibration of Zero and Span - CPT The settings of Zero and Span have been calibrated at the factory. However, if re-calibration is required, proceed as follows: Use the hand wheel to drive the actuator to a half open position. Apply power (or use the manual override) to drive the actuator to its fully closed position (clockwise rotation).
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4.7.1 LED Signal indication STATE INDICATION Power On (Auto) Blue Flickering Auto Calibrating Fully Closed Green Flickering Closing Fully Open Flickering Opening Manuel Mode: Fault Indication, Either: Yellow - No Input Signal Flickering - Wrong Input Wiring - Wrong PCU Setting 4.7.2 Setting PCU functions A) Selecting input signal - User can select different types of input signal by adjusting the DIP switches as follows:...
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C) Fail position setting - User can select the fail position of the actuator in case of control signal failure by adjusting the DIP switches as follows: FAIL CLOSE Fail Position Setting Switch FAIL OPEN Fail Last Position CH 2 Switch CH 1 Switch Auto-Full Switch Open when fail...
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G) Customizing set-points (CH 1 Switch) - This function is used when the user wants to set different set-points for SET-POINTS ADJUSTABLE RANGE fully open and fully closed positions. Fully Closed 3-8 mA DC - For example, if the user wants to assign 5mA as the set-point for fully Fully Open 16-21 mA DC closed position, first of all switch-on (move up) the CH1 switch (switch 4).
DANGER: HAZARDOUS VOLTAGE. No electrical power should be connected until all wiring and limit switch adjustments have been completed. Once the power is supplied to the unit, caution when the cover is not installed. 5.2 Wiring Diagrams for standard models 5.2.1 5630-006 On/Off type Know-how makes the difference...
5.2.2 5630-006 PCU type DANGER: HAZARDOUS VOLTAGE. No electrical power should be connected until all wiring and limit switch adjustments have been completed. Once the power is supplied to the unit, caution when the cover is not installed. 6. MAINTENANCE 6.1 Maintenance...
8. DIMENSIONS 8.1 5630-006 On/Off Type 8.2 5630-006 PCU Type NOTE: FOR MORE INFORMATION REGARDING THIS PRODUCT, PLEASE CONTACT THE MANUFACTURER OR YOUR SUPPLIER.. Know-how makes the difference...
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