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Summary of Contents for Graphic Whizard PT 331S
- Page 1 PT 331S Creaser/Perforator Operator’s Manual Toll Free: 1-800- 265-3376 Tel: (905) 633-7663 Fax: (905) 637-4419 WWW.GRAPHICWHIZARD.COM...
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Page 2: Table Of Contents
2020-10-20 Table of Contents Introduction ......................3 Safety ......................... 4 Specifications ..................... 5 Overview ......................6 Keypad ......................7 Set Up ........................ 8 Output Tray, Stops and Guides ..............8 Feed Table Extension ................. 8 Power Socket and Switch ................9 Quick Start ....................... -
Page 3: Introduction
Introduction The PT 331S is an entry level creaser gives the same professional results of more expensive creasers at a fraction of the cost. Interchangeable crease/perf dies allow operators to switch from high quality creasing to perforating in seconds. Before using the PT 331S please read this instruction manual carefully. Keep the manual nearby for easy access. -
Page 4: Safety
Safety • Ensure to power down the PT 331S before performing maintenance. • In order to avoid mistakes when reconnecting wires, mark the connectors before disconnecting. • Ensure the connectors are secure before restoring power to the unit. • Read and understand this manual before powering on the machine. -
Page 5: Specifications
Specifications 20” x 43.3” x 14.9” Dimensions (W*L*H) 510 x 1100 x 380mm (fully assembled) Weight 104 lbs / 47kg Creasing Paper Thickness 100-350 gsm (0.1~0.35mm) Perforating Paper Thickness 100-250 gsm (0.1~0.25mm) 35.4” Paper Length 12.9” Paper Width Speed 35~42 sheets/min (manual feed) crease: 1mm Minimum Crease Gap perforating: 10mm... -
Page 6: Overview
Overview Power Socket System power cord Power Switch On/off Tools Storage For crease die or perforating die Extension Table For longer sheets Magnetic Side Guide Flexible guides for paper feeding Fixed Side Guide For skew adjustment Safety Switch Alerts when safety cover is open or closed Depth Setting Screw For crease depth adjustment Output Roller... -
Page 7: Keypad
Keypad Description Stop Stop the machine Start Run the machine Test Machine will stop after one sheet Clear Clear the data or clear the error display Numbers Input data Scroll Turn the page “C-4 No Paper or Infeed Jam” no paper or jam detected Indicator- No Paper “E-1 CR Motor Error”... -
Page 8: Set Up
Set Up Output Tray, Stops and Guides Set the guides and stops according to the paper format. Due to the manual feed operation, the capacity of the tray is less than 1.1” / 30mm. Feed Table Extension • Locate the 3 screws on the edge of feeding table. •... -
Page 9: Power Socket And Switch
Power Socket and Switch The power socket and switch are both on the operator side of the unit. Before operation, please connect the power cord to the socket and press the power switch (when the circle is down, the machine is powered off). There is a 3.15A fuse under the socket to protect the unit from overload. -
Page 10: Quick Start
Quick Start Programming a Crease Job Turn on machine. Screen 1 will appear after the welcome page. Screen 1 Screen2 Press M button once, the screen will change to Screen 2 and line [1] will flash. Enter line [1] value, 3 (3.0). Press Enter, line [2] will flash. Enter line [2] value, 6 (6.0). -
Page 11: Screen Operation
Screen Operation Welcome Screen When first powered on, the welcome page will appear for 2 seconds, then jump to operation mode automatically. All system screens are divided into 5 MODES as per different functions. Scroll through each mode by pressing the M key. In each MODE, there may be more than one page to display. -
Page 12: Crease Data Screen
Press ↓ button to advance to page 3. Page 9 : Total sheet counter Total crease counter Press ↓ button to advance to page Ver : Software version # Page 10 S/N : Serial # Note: Will not change unless main board is changed . -
Page 13: Cover Hinge Screen
Cover Hinge Screen MODE 3 Cover hinge. This mode is designed for perfect bound book covers. It prevents cracking when opening covers. There are 2 pages in this mode, in which you can input 2 parameters. SPINE (first spine line to the leading edge) and THK (thickness of the book, specifically the spine width). -
Page 14: Progressive Screen
Progressive Screen MODE 4 Progressive Crease. Progressive crease is a programmed function in which the crease position changes automatically sheet by sheet. Press 1 to deactivate Progressive Crease function. Press Enter button and screen will advance to the Ready screen. To activate the function, press 2 then press the Enter button. - Page 15 The following are progressive creasing examples: Normal Mode Incline & Decline Mode V Mode Using V Mode means the book can be folded with a square back after being saddle stitched. Define the first position, crease gap and the quantity in one batch. The first page will be reference, the following sheets will be 2 creases that goes further apart successively to the reference line.
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Page 16: Saving Jobs Screen
MODE 5 Save Job. Frequently used crease data can be saved and recalled. The PT 331S has the capability of saving up to 30 jobs. To save a job press M button twice to enter Save Job mode. Select a number value between 1-30 to save the job under, for example 1. -
Page 17: Speed Screen
Speed Screen Press M button at Recall Job mode, and it will advance to MODE 7 Speed. To activate Low Speed, press 1. An “*” will appear next to “Low.” Press Enter and the screen jumps to main operation MODE. To activate High Speed, press 2. -
Page 18: Hardware Setting
Hardware Setting Skew Adjustment If the crease is skewed, you may need to adjust the feeding angle to get a straight crease or fold. Adjust the skew by re-aligning the fixed side guide. As per picture above the guide is fixed by 2 screws. Loosen the screws and micro adjust the side guide (use a straight edge or level) to compensate for the skew issues. -
Page 19: Adjusting The Crease Depth
Adjusting the Crease Depth • Open the safety cover and locate all 3 Allen screws. • Turn screw counterclockwise to increase the depth. • Turn the screw clockwise to decrease the depth. -
Page 20: Slide-In Tools
Installing the Tools: Note: the tools do not have to be in place for the PT 331S to function. • Open the side access cover by loosening the top and bottom screws enough to let the cover swing down. -
Page 21: Perf Crash Pad
Replacing the Crash • Remove the crash pad anvil tool from the PT 331S (if installed) • Peel up one edge of the crash pad and pull along the length of the tool. -
Page 22: Optional Parts
M3*10 Allen screws and four M3*6 Allen screws. You will need a 2mm and a 2.5mm Allen key (provided) to complete this installation. To install this perforation blade kit on your PT 331S creaser; remove the safety cover, you will see the exit shaft with four rubber exit wheels matching with four... - Page 23 Use a 2mm Allen key to loosen the set screw in the exit wheels. This will allow you to move the wheel along the shaft. On the exit wheel you will see four threaded holes. Take two of the M3*10 screws and install one lower knife on to it, tighten it with 2.5mm Allen key.
- Page 24 Install the safety cover and install the deflect plate The installation is complete. To adjust the depth of the perf, move the perf blade further away from the lower knife. Tighten the set screw in the rubber and metal exit wheels when you are satisfied with the perforation result.
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Page 25: Trouble Shooting
Trouble Shooting C-1 Top Cover Open Check top cover is closed. -
Page 26: Paper Jam At Infeed Roller
C-2 Paper Jam at Infeed Roller 1. Press to drive out the jammed paper. 2. Check if the paper is out of the spec. (100gsm~350gsm). 3. Check if there is paper covering the sensor. 4. Clean the sensor with compressed air or a dry cloth. Do not use alcohol. -
Page 27: Paper Jam At Outfeed Roller
C-3 Paper Jam at Outfeed Roller 1. Press to drive out the jammed paper. 2. Check if the paper is out of the spec. (100gsm~350gsm). 3. Remove the gauge to check if there is paper piece covering the sensor. 4. Clean the sensor with compressed air or a dry cloth. Do not use alcohol. -
Page 28: Crease Motor Error
E-1 Crease Motor Error 1. Restart the machine. 2. Press to drive out the jammed paper. 3. Check if the paper is out of the spec. (100gsm~350gsm). Crease die spec. is 100~300gsm. 4. Check if CR depth is too deep and adjust. -
Page 29: Maintenance
Maintenance Proper maintenance will prolong the life and functionality of the PT 331S. These maintenance procedures are recommended with the assumption that the customer is completing daily and weekly cleaning. To ensure your machine is running at its best, please regularly perform the following: •...
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