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Summary of Contents for South-Tek Systems Quick-Check 6
- Page 1 Quick-Check 6 Port PowerSaver Manifold with Nitrogen Purity Sensor O&M Manual Version 0; 03/28/2016 © 2020 The Leader in Nitrogen Generation Technology...
- Page 2 Kyle Mellott 6/2/17 J. Nguyen 8/02/17 User password: ___6557____________________________________________________________________________________________ PLC Name: __QCP__________________________________________________________________________________________________ General Arrangement Drawing #: ___A02-QCF-PS6PM-TI, QUICK-CHECK 6 PORT, TYPICAL INSTALLATION, (R02)___ Electrical Schematic Drawing #: ___ES-QCF-PS06PM, QUICK-CHECK 6 PORT, ELECTRICAL SCHEMATIC, (R07)_______ Other Documentation(s): _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________...
- Page 3 Quick-Check-PowerSaver Manifold 6 Port South-Tek Systems --------------------------------------------------------Notes Page---------------------------------------------------------- Revision: 0 Revision Date: 8/2/17 Page 3 of 30...
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Page 4: Table Of Contents
Quick-Check-PowerSaver Manifold 6 Port South-Tek Systems TABLE OF CONTENTS INTRODUCTION ..................................6 1.1 Purpose ....................................6 1.2 About South-Tek Systems ..............................6 1.3 Audience ....................................6 1.4 Limits of Liability..................................7 1.5 Service Return Policy ................................7 2 SAFETY GUIDELINES ................................7 2.1 General Safety Practices .............................. - Page 5 Quick-Check-PowerSaver Manifold 6 Port South-Tek Systems 7.1.3 Normal Start-up .............................. 23 7.2 Shutdown ....................................24 8 SYSTEM MAINTENANCE..............................24 8.1 Filter Element Replacement .............................. 24 8.2 Maintenance Screen ................................25 8.2.1 Maintenance Test ............................25 8.2.2 Valve Test Mode ............................. 25 9 AUTOPURGE SYSTEM TUNING ............................
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Page 6: Introduction
Systems is not responsible for damages concerning the use of this device when used in manners not approved by South-Tek Systems. The user(s) of this document should confer any questions with a qualified South-Tek Systems representative with respect to its commissioning and correct operational use. -
Page 7: Limits Of Liability
System. Transportation charges for the return of the System shall not be paid unless authorized in advance by Seller. NOTE: Any MODIFICATIONS made by the customer without the written consent of South-Tek Systems will void the product’s design specifications. -
Page 8: General Safety Practices
Quick-Check-PowerSaver Manifold 6 Port South-Tek Systems as air compressors, dryers, boosters, etc., please refer to individual manufacturer recommendations and safety guidelines. GENERAL SAFETY PRACTICES Correct use of the Quick-Check-PowerSaver Manifold is important for your personal safety and for trouble-free functioning. Incorrect use can cause damage to the Quick-Check-PowerSaver Manifold or can lead to incorrect gas supply. -
Page 9: Product Installation
Ensure that all parts to connect to the AutoPurge System (APS) are with the unit. South-Tek Systems (STS) is not responsible for damages that have occurred during the shipping and handling of the N -BLAST. -
Page 10: Storage Instructions
Quick-Check-PowerSaver Manifold 6 Port South-Tek Systems Until Installation: Store the Quick-Check in a dry and climate controlled (60-80°F) room. Always keep Quick-Check in a safe place / or in box as shipped. Do not connect power until manual has been read completely and all connections are made as stated ... - Page 11 If any components are found to be damaged, the carrier should be notified immediately. The individual pieces should be checked against the packing list. If any discrepancy is found, contact your local distributor or South-Tek Systems at (888) 526-6284. Please include the model number and the serial number with all correspondence.
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Page 12: Specifications
Quick-Check-PowerSaver Manifold 6 Port South-Tek Systems independently controlled and operated by the PLC based on the O content of the corresponding Zone. Depending on the Quick-Check series model, procedures for unpacking the equipment(s) may vary. Exhaust Valve The exhaust valve is at the end of the manifold block. It is there to purge out the Zone to acceptable O levels. -
Page 13: Home Screen
South-Tek Systems This section describes the function of the major controls and instrumentation associated with the Quick-Check. Do not attempt to alter any controls or instrumentations; any changes without South-Tek Systems’ consent will void the performance specifications unique to the system. -
Page 14: Menu Screen
Quick-Check-PowerSaver Manifold 6 Port South-Tek Systems The built-in touch screen allows the user to input different variables / conditions to the device. The user will have access to multiple screens that will allow them to change or view current settings, alarm ranges, and reset alarms. -
Page 15: Sensor Setup/Calibration
Quick-Check-PowerSaver Manifold 6 Port South-Tek Systems Once access is granted to the “Main Menu”, the user can access all but the “System Settings” options shown in figure to the right. SENSOR SETUP/CALIBRATION The “Sensor Settings” screen allows the user to calibrate sensors included with the Quick-Check. -
Page 16: Alarms/Filter Parameters
Quick-Check-PowerSaver Manifold 6 Port South-Tek Systems Clean dry compressed air (20.9% O2) can be used for the high point. Make sure to only flow 1-2 scfh to the sensor. Higher flow may damage the sensor. Never block the outlet purge line... - Page 17 Quick-Check-PowerSaver Manifold 6 Port South-Tek Systems Active Alarms/Reset Alarm Status: When an alarm status is read in the system, the unit will display the alarm status on the “Alarm Info” screen. Alarms can be reset by typing the reset code into the Reset Alarm block and pressing “Reset Alarm”. Before resetting the Filter Alarm, read the “Filter Info”...
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Page 18: Zone History
Quick-Check-PowerSaver Manifold 6 Port South-Tek Systems ZONE HISTORY To access the “Zone History” screen, open the “Zone Info” screen in the “Menu” and press the “Zone History” button at the bottom of the screen. Zone History can be reset by entering the code “7777” into the box next to “Reset Days”... - Page 19 Quick-Check-PowerSaver Manifold 6 Port South-Tek Systems Open the Remote Access Software and go to the “Configurations >Communication - PC settings”. Figure 13: Remote Access Communication Setup Select Connection Type: TCP/IP (Call) Press the red folder to bring up the TCP/IP Addresses setup.
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Page 20: Reading The Quick-Check Zone Status
Quick-Check-PowerSaver Manifold 6 Port South-Tek Systems MODBUS Communication Once the Quick-Check is provided with a static IP addressed and can be seen on the network, MODBUS communication can be set up to retrieve real time data. The Quick-Check MODBUS Communication settings are as... -
Page 21: Zone Flow Status
Quick-Check-PowerSaver Manifold 6 Port South-Tek Systems Green = Zone within tolerable purity limits ZONE FLOW STATUS The flow status of each zone is indicated in the “Zones with No Flow:” Figure 15: Home Screen row. Zones with too little or no flow from the APS will show up as a red letter, whereas zones with sufficient flow will be green. -
Page 22: Quick-Check-Powersaver Manifold Operations And Start-Up
Quick-Check-PowerSaver Manifold 6 Port South-Tek Systems 7 QUICK-CHECK-POWERSAVER MANIFOLD OPERATIONS AND START-UP This section describes procedures to start, run, and stop the Quick-Check-PowerSaver Manifold. The operator should notify personnel in the area of the equipment start-up. Make sure the start-up will not interfere with other operations. -
Page 23: Initial System Purge
Quick-Check-PowerSaver Manifold 6 Port South-Tek Systems Change the “Number of Active Zones” in “Zone Setup” which can be accessed through the “Menu” or the “Legend” button. Press inside the box to change the number to the number of zones that will be required for the system. -
Page 24: Shutdown
Quick-Check-PowerSaver Manifold 6 Port South-Tek Systems NOTE: If the generator or any part of the system has been opened to the atmosphere or water, the system must be purged of any residual air/water to get within the limits of the purity setpoint. Another “Initial System Purge” is advised. -
Page 25: Maintenance Screen
Quick-Check-PowerSaver Manifold 6 Port South-Tek Systems NOTE: A plugged drain system will cause water and oil to carry over into the system, which will cause permanent damage to the media inside the Quick-Check PowerSaver 6 Port Manifold. Such damage is not covered by the manufacturer's warranty. -
Page 26: Autopurge System Tuning
Quick-Check-PowerSaver Manifold 6 Port South-Tek Systems The Valve Test Mode can be enabled or disabled by toggling the button on the right. Once enabled, each valve on the page may be actuated by pressing the corresponding button. This mode can be used specifically for troubleshooting purposes or pressure testing. -
Page 27: Faqs
This section enables the operator to determine the cause of operation problems and suggests remedies for the problems. If there are several likely causes, investigate the simpler solutions first. If further assistance is required, contact your local distributor or South-Tek Systems. Symptoms... -
Page 28: Key Contacts
The Quick-Check-PowerSaver Manifold is warrantied against any defects in workmanship and materials for 12 months from the date of shipment from South-Tek Systems. The purchaser has the liability to ensure that the system is fully inspected upon delivery and shall contact the appropriate shipping company to make any claims on damaged goods due to transit within that shipping company’s policies. - Page 29 Quick-Check-PowerSaver Manifold 6 Port South-Tek Systems South-Tek Systems is not liable for damages caused by normal wear and tear, water, fire, erosion, corrosion, explosion, misuse, oil/gas vapors or unauthorized modifications. South-Tek Systems is also not liable for any losses, damages, or cost of delays, including incidental or consequential damages. There are no warranties or guarantees, expressed or implied, including the warranties of merchantability or fitness for a particular purpose or use, other than those warranties expressed herein.
- Page 30 Quick-Check-PowerSaver Manifold 6 Port South-Tek Systems ------------------------------------------------------------Last Page------------------------------------------------------------- Revision: 0 Revision Date: 8/2/17 Page 30 of...
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