Related Manuals for Trane Thermo King Magnum Plus
Summary of Contents for Trane Thermo King Magnum Plus
- Page 1 Operator’s Manual Manuel de l’utilisateur Manual del operador Betriebshandbuch Bruksanvisning MagnumPlus Revision 0 TK-61110-4-OP November 2013...
- Page 2 Magnum + TK 61110-4-OP (Rev. 0, 11/13)
-
Page 4: Table Of Contents
TABLE OF CONTENTS TABLE OF CONTENTS Table of Contents ......1 Standard Display ..........17 Safety Instructions ......2 Glossary of Symbols ......... -
Page 5: Safety Instructions
SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS a ship). Refrigerant tends to displace air and Where turning of the unit is not possible (for can cause oxygen depletion. This can result example at voltage measuring or in suffocation and possible death. troubleshooting), follow safety precautions GENERAL PRECAUTIONS below. -
Page 6: First Aid
SAFETY INSTRUCTIONS FIRST AID LOW VOLTAGE IMMEDIATE action must be initiated after a Control circuits are low voltage (24 Vac and 12 person has received an electrical shock. Obtain Vdc). This voltage potential is not considered immediate medical assistance. dangerous. Large amount of current available (over 30 amperes) can cause severe burns if The source of shock must be immediately shorted to ground. - Page 7 SAFETY INSTRUCTIONS AXA0214 AXA0215 AXA0216 Controller Nameplate Unit Nameplate Compressor Nameplate AXA0217 Nameplate and Warning Locations AXA0218 BEN074...
-
Page 8: Identifying Unit Safety And Warning Decals
SAFETY INSTRUCTIONS IDENTIFYING UNIT SAFETY AND WARNING DECALS Serial number decals, refrigerant type decals and warning decals appear on all Thermo King equipment. These decals provide ® information that may be needed to service or repair the unit. Service technicians should read and follow the instructions on all warning decals. -
Page 9: Unit Inspection
UNIT INSPECTION UNIT INSPECTION A closely followed maintenance program will help to keep your Thermo King unit in top operating condition. The following service guide table should be used as a guide when inspecting or servicing components on this unit. Pretrip Inspect These Items Electrical... - Page 10 UNIT INSPECTION...
-
Page 11: Specifications
SPECIFICATIONS SPECIFICATIONS SYSTEM NET COOLING CAPACITY— FULL COOL MAGNUM+ Model — Air Cooled Condensing* 460/230V, 3 Phase, 60 Hz Power Net Cooling Capacity Power Consump Return air to evaporator coil inlet 60 Hz Capacity B/hr 60 Hz Capacity kW 60 Hz Power kW 21.1 C (70 F) 56,700 16.603... - Page 12 SPECIFICATIONS MAGNUM+ 460/230V, 3 Phase, 60 Hz Power 380/190V, 3 Phase, 50 Hz Power External Static High Speed Low Speed High Speed Low Speed Pressure (water column) /min /min /min /min 0 mm (0 in.) 6,560 3,860 3,170 1,865 5,480 3,225 2,710 1,595...
- Page 13 SPECIFICATIONS Locked Rotor Amps 3.9 amps @ 460V, 60 Hz; 3.7 amps @ 380V, 50 Hz Evaporator Fan Motors: Type 460/380V, 60/50 Hz, 3 Phase Kilowatts 0.75 kW @ 460V, 60 Hz Horsepower 1.0 hp @ 460V, 60 Hz Motor: RPM (Each): High Speed 3450 RPM @ 460V, 60 Hz Low Speed...
-
Page 14: Mp-4000 Controller Specifications
SPECIFICATIONS MP-4000 CONTROLLER SPECIFICATIONS Temperature Controller: Type MP-4000 is a controller module for the Thermo King Magnum+ Unit. Additional requirements can be met by means of expansion modules. The MP4000 is solely responsible for temperature regulation of the reefer container, but other monitoring equipment can be used in conjunction with the MP 4000 - such as a chart recorder. - Page 15 SPECIFICATIONS MP-4000 CONTROLLER SPECIFICATIONS (CONTINUED) Chilled Mode (continued) There is an interval set for defrosting, however, the defrost timer is built intelligent - it detects whether or not there is ice building up on the coil. If there is no ice building up on the coil, it extends the defrost interval, and if there is Ice building up earlier on the coil it reduces the defrost interval.
-
Page 16: Physical Specifications
SPECIFICATIONS MP-4000 CONTROLLER SPECIFICATIONS (CONTINUED) Compressor Shutdown Protection (Auto Reset): Stops Compressor 148 C (298 F) Allows Compressor Start 90 C (194 F) Bulb Mode: Evaporator Fan Speed Settings Flow High: High speed only Flow Low: Low speed only Flow Cycle: Fans will cycle between low and high speed every 60 minutes Defrost Termination Temperature Setting 4 to 30 C (40 to 86 F) PHYSICAL SPECIFICATIONS... -
Page 17: Unit Description
UNIT DESCRIPTION UNIT DESCRIPTION Each unit is equipped with 460-380V/3 Ph/ 60-50 Hz electric motors. An automatic phase correction system provides the proper electrical INTRODUCTION phase sequence for condenser fan, evaporator This chapter will briefly describe the following fan and compressor operation. items: •... - Page 18 UNIT DESCRIPTION MP-4000 Controller The MAGNUM+ container unit features the MP-4000 Controller following components: The MP-4000 is an advanced microprocessor • Scroll Compressor controller that has been specially developed for • Compressor Digital Control Valve Figure 2: MP-4000 Controller the control and monitoring of refrigeration •...
-
Page 19: Controller Description
Controller Description CONTROLLER DESCRIPTION Press the ON/OFF key, the controller will Output signals from the controller energize and stay energized for 25 sec, by automatically regulate all unit functions pressing any of the Menu keys the 25 sec timer including: CONTROLLER DESCRIPTION will reset to 20 sec. -
Page 20: Standard Display
Controller Description STANDARD DISPLAY Idle Screen The Standard Display is a ¼ VGA graphical After approximately 30 seconds of inactivity type display. The temperature can be displayed the display will go into hibernation and one of in Celsius or Fahrenheit. the following symbols will be displayed. -
Page 21: Glossary Of Symbols
Controller Description Unit Status Display GLOSSARY OF SYMBOLS GLOSSARY OF SYMBOLS - Condenser Fan On - GPS Signal - Watercooled - RMM - Dehumidification The Unit Status display will show. - Defrost Looking at the display from top to bottom •... -
Page 22: Glossary Of Mode Descriptions
Controller Description • Mode Description Descript unit The supply air is not allowed to be lower than the setpoint. Chilled heating mode can operate operation PTI is a pretrip inspection and is used to the unit where only the evaporator fan low diagnose the condition of the unit. - Page 23 Controller Description Hold F4 until you are returned back to the Three Special Function Keys main menu. The Special Function keys are located around • F4 MENU key: Press to view the extended the TK Logo. These special function key allow Menu for the MP4000 the operator to move quickly to perform a specific function...
- Page 24 Controller Description...
-
Page 25: Navigating The Controller Operating Menu
NAVIGATING THE CONTROLLER OPERATING MENU NAVIGATING THE The MP-4000 contains an extensive operating menu. The menu is navigated via the controller Classic Main Menu CONTROLLER OPERATING keypad. There are 2 types of menu’s that can be Menu Scrolling Keys MENU displayed 1. -
Page 26: Initiating Amanual Defrost
NAVIGATING THE CONTROLLER OPERATING MENU 2. The icon Main menu is divided into 5 icons INITIATING A (Alarms and warnings appear under “Info” MANUAL DEFROST icon) Turn the U . Allow Icon Menu Unit to start and stabilise. Complete the following steps: Lock Padlock LOCK PADLOCK... -
Page 27: Pti
NAVIGATING THE CONTROLLER OPERATING MENU DISPLAY CHANGING ALTERNATE SETPOINT Turn the U . Allow FAHRENHEIT (F) To change the controller Unit to start and stabilise. setpoint, turn the U OR CELSIUS (C) Complete the following .Allow Unit to start and TEMPERATURES steps: stabilise. - Page 28 NAVIGATING THE CONTROLLER OPERATING MENU...
-
Page 29: Operating Theory
OPERATING THEORY OPERATING THEORY MAGNUM+ Operating Mode Function Chart Chill Loads Frozen Loads Setpoints at -9.9 C Setpoints at -10 C (14.4 F) and Above (14 F) and Below Cool w/Mod Heat Defrost Cool Null Defrost Unit Function • • Evaporator Fans High Speed •... - Page 30 OPERATING THEORY Dehumidification: When the Dehumidify mode is set to On, the supply air temperature must be In-range to energize the electric heaters. • When the humidity is 2 percent or more above humidity setpoint, the controller (energizes) the heaters. Controller energizes electric heaters for heat, defrost and dehumidification: Heat mode (compressor off):...
-
Page 31: Diagnosis: Troubleshooting, Warnings And Alarm
DIAGNOSIS: TROUBLESHOOTING, WARNINGS AND ALARM CODES DIAGNOSIS: TROUBLESHOOTING, WARNINGS AND ALARM CODES INTRODUCTION This chapter includes the following: • Introduction to Controller Diagnostics • Troubleshooting charts • Warnings chart • Alarm Codes chart The charts will help you identify and fix unit problems. CONTROLLER DIAGNOSTICS The MP4000 can be a very helpful diagnostic tool. - Page 32 DIAGNOSIS: TROUBLESHOOTING, WARNINGS AND ALARM CODES Manual Functions Test: The Manual Function Test menu allows technicians to perform specific diagnostic tests on individual components or turn several components on at the same time to perform a system test. Refer to the Manual Functions Test Menu in the Operating Instructions Section. Data: The Data menu displays general unit operating information including sensor temperatures, unit electrical data, etc.
-
Page 33: Emergency Cold Line
EMERGENCY COLD LINE EMERGENCY COLD LINE AKB12 If you can’t get your rig rolling, and you have tried the Thermo King Container Service Directory (available from any Thermo King dealer) to reach a dealer without success, then call the Toll Free Emergency Marine Cold Line Number (800) 227-2506 or International number +1 (512) 712 1399 The answering service at the factory will assist you in reaching a dealer to get the help you need. -
Page 34: Declaration
DECLARATION DECLARATION Déclaration CE de conformité pour les machines / EC declaration of conformity for machinery / EG-Konformitätserklärung für maschinen / ЕО декларацията за съответствие за машини / ES prohlášení o shodě strojního zařízení / EF-Overensstemmelseserklæring / ∆ήλωσης συμμόρφωσης EK για μηχανήματα / Declaración CE de conformidad sobre máquinas / EÜ... - Page 35 DECLARATION ime in naslov osebe, pooblaščene za sestavljanje tehnične dokumentacije / Namn på och adress till den person som är behörig att ställa samman den tekniska dokumentationen / kişinin adı ve adresi teknik dosyayı derlemek için yetkili / ім'я та адреса особи, уповноваженого складати технічну документацію Thermo King Container –...
- Page 36 DECLARATION Les parties/paragraphes suivants des normes harmonisées ont été appliquées. / The following parts/clauses of harmonized standards have been applied. / Folgende harmonisierten Normen oder Teile / Klauseln hieraus zur Anwendung gelangten. / Части следните хармонизирани стандарти са приложени. / byly použity následující části/ustanovení harmonizovaných technických norem / Eventuelt henvisning til de harmoniserede standarder / όροι...
- Page 37 DECLARATION La présente déclaration de conformité est établie sous la seule responsabilité du fabricant / This declaration of conformity is issued under the sole responsibility of the manufacturer / Die alleinige Verantwortung für die Ausstellung dieser Konformitätserklärung trägt der Hersteller / Настоящата декларация за съответствие е издадена на отговорността на производителя...
- Page 38 DECLARATION L'objet de la déclaration décrit ci-dessus est conforme à la législation communautaire d'harmonisation applicable / The object of the declaration described above is in conformity with the relevant Community harmonisation legislation / Der oben beschriebene Gegenstand der Erklärung erfüllt die einschlägigen Harmonisierungsrechtsvorschriften der Gemeinschaft / Предметът на декларацията, описан...
- Page 39 DECLARATION conformity assessment procedure followed / la procedure appliquee machinery / machine / il Max. Engine sound power level/ niveau de pour l'evaluation de la conformite/ procedura di valutazione della modello / Maschine / puissance acoustique/ livello di conformita seguita/ angewandtes Konformitatsbewertungsverfahren marca / machine / potenza sonora/ Schalleistungspegel / / procedimiento de evaluacioL n de la conformidad que se ha...
- Page 40 Thermo King – by Trane Technologies (NYSE: TT), a global climate innovator – is a worldwide leader in sustainable transport temperature control solutions. Thermo King has been providing transport temperature control solutions for a variety of applications, including trailers, truck bodies, buses, air, shipboard containers and railway cars since 1938.
Need help?
Do you have a question about the Thermo King Magnum Plus and is the answer not in the manual?
Questions and answers