Crye Precision AIRFRAME Operator's Manual
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AIRFRAME
HELMET
OPERATOR'S MANUAL

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Summary of Contents for Crye Precision AIRFRAME

  • Page 1 AIRFRAME HELMET ™ OPERATOR’S MANUAL...
  • Page 3 Any warranties made by Crye Precision LLC with respect to this product are voided if the product is not used and maintained in accordance with the instructions in this manual. For any questions relative to the use or repair of this product, please write Crye Precision LLC or call 1-718-246-3838 during regular business hours.
  • Page 5: Table Of Contents

    CONTENTS EQUIPMENT INFORMATION INTRODUCTION COMPONENT DESCRIPTIONS OPERATOR INSTRUCTIONS NVG MOUNTING OPTIONS SHELL SIZING PAD PLACEMENT DONNING FIT ADJUSTMENT CLEANING INSTRUCTIONS PREVENTIVE MAINTENANCE CHECKLIST REASSEMBLY SERIAL NUMBERS...
  • Page 6: Introduction

    The AirFrame™ ballistic helmet sets new standards in protection, comfort, and modularity. Complete AirFrame™ helmets weigh less than complete ACH 2002 helmets while providing more coverage area. The AirFrame™ was developed with a mandate to dramatically reduce headborne weight while exceeding common frag threats. A complete medium AirFrame™...
  • Page 7: Component Descriptions

    EQUIPMENT INFORMATION COMPONENT DESCRIPTIONS (IMAGES NOT TO SCALE) FRONT SHELL REAR SHELL SHELL SCREW SHORT SHELL SCREW LONG SMALL T-NUT NYLON INSERT HELMET STRAP BOLTS LARGE T-NUT HELMET STRAP OBLONG PADS TRAPEZOIDAL HIT PADS (x 8)
  • Page 8: Nvg Mounting Options

    AIRFRAME™ HELMET NVG MOUNTING OPTIONS AirFrame™ helmets can be ordered with pre-drilled mounting holes for standard 3 or 4 hole night vision mounts. This must be specified at the time of order. Standard 3-hole configuration for night vision mounts 3-hole night vision mount installed...
  • Page 9: Shell Sizing

    OPERATOR INSTRUCTIONS SHELL SIZING Follow the instructions below in order to ensure a correct shell size selection. Select helmet size based on head circumference. If a measurement falls directly between two sizes, select the larger size. See note at bottom of page for exceptions. When possible, try on an actual helmet and let pads adjust for five minutes to choose size that fits best.
  • Page 10: Pad Placement

    AIRFRAME™ HELMET PAD PLACEMENT Standard AirFrame™ pad placement is shown below. The number of oblong pads varies with helmet size. helmets require 6 oblong MEDIUM pads, helmets require 7 oblong pads, and helmets require 8 oblong pads. All helmets require two trapezoidal pads.
  • Page 11: Donning

    OPERATOR INSTRUCTIONS DONNING *Straps may need to be retightened after a few minutes of wear as helmet pads can soften. Ensure chinstrap is unbuckled and all Don helmet and ensure that nape pad is Buckle chin strap. straps are loosened. positioned correctly.
  • Page 12: Fit Adjustment

    AIRFRAME™ HELMET FIT ADJUSTMENT HELMET IS TOO TIGHT OR TOO HIGH It is extremely important that the helmet not be sized and fitted to sit too high on the head. If crown pads do not hit head (wearer cannot feel pads), then helmet may be too high. When fitting, look upward by moving eyes, but without moving head.
  • Page 13: Cleaning Instructions

    OPERATOR INSTRUCTIONS CLEANING INSTRUCTIONS HELMET SHELL Remove helmet pads from helmet shell and clean separately. Helmet shell can be washed with a mild soap and water using a soft brush or cloth. Towel dry the helmet shell and allow to air dry completely indoors or in a shaded area. HELMET PADS Helmet pads should be washed by hand using a mild soap and cold water.
  • Page 14: Reassembly

    AIRFRAME™ HELMET REASSEMBLY Instructions for reassembly of helmet shell halves. *If assembling AirFrame™ accessories such as Chops, Ears, or Rails, refer to their instructions for greater detail. With held upside down, install the two Place the onto the and loosely...
  • Page 15 OPERATOR INSTRUCTIONS Table 1: Torque Values Once all helmet SHELL SCREWS Helmet Shell Screws 6 in. Lb. (.7 Nm) installed, tighten by hand to torque Strap Bolts 20 in. Lb. (2.3 Nm) values specified in Table 1. Insert through plastic LARGE T-NUTS strap anchors and loosely thread STRAP...
  • Page 16: Serial Numbers

    Front and rear helmet shells each have a unique serial number located on the inner shell surface. Write your helmet serial numbers below for future reference. Serial numbers should be included when contacting Crye Precision about issues with your helmet or for replacement parts.
  • Page 17 NOTES NOTES...
  • Page 18 ABOUT US BODY ARMOR CONTACT INFO Crye Precision designs and manufactures It is against Federal Law for a person Crye Precision LLC truly innovative equipment for America’s convicted of a violent felony to purchase Brooklyn Navy Yard fighting forces. We are proud and or possess body armor.
  • Page 20 AIRFRAME™ HELMET...

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