Related Manuals for HALDER 23111.0016
Summary of Contents for HALDER 23111.0016
- Page 1 TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS Positioning clamping pin Keep for future use!
- Page 2 This document requires the following approvals: Name Title © 2021 by Erwin Halder KG These Original operating instructions and all illustrations contained in them are protected by copyright. Any use outside the limits of copyright law without the prior written consent of the publisher is prohibited and liable to prosecution.
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Page 3: Table Of Contents
Content Content .............................. - 3 - List of figures ............................ - 6 - 1 Introduction ............................7 Method of presentation ......................7 1.1.1 Warnings pertaining to sections ................. 7 1.1.2 Embedded warnings ....................8 1.1.3 Other methods of presentation ................... 8 1.1.4 Symbols used in the Original operating instructions .......... -
Page 4: Content
Content 3 Description of the Positioning clamping pin ................28 Overview ..........................28 3.1.1 Overview of functional elements ................28 3.1.2 Type plate overview / inscription ................29 Functional description ......................30 3.2.1 Optional accessories EH 23111 ................33 3.2.2 Material EH 23111 .................... - Page 5 Content 11 Annex .............................. 52 11.1 EC Declaration of Conformity ....................52...
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Page 6: List Of Figures
List of figures Figure 1: Overview of functional elements ..................28 Figure 2: Type plate overview / inscription ..................29 Figure 3: Installation examples ......................31 Figure 4: Fixation by handle ......................31 Figure 5: Fixation by hexagon socket ....................32 Figure 6: Fixation by knurling and wrench flats ................ -
Page 7: Introduction
Introduction These Original operating instructions provide you with all the information you need for the smooth operation of the Positioning clamping pin (hereinafter also referred to as Lifting accessory). The Original operating instructions must be read, understood and applied by all persons assigned to the operation, maintenance, cleaning and troubleshooting of the Lifting accessory. -
Page 8: Embedded Warnings
1 Introduction 1.1 Method of presentation Danger levels DANGER Hazard with a high degree of risk which, if not avoided, will result in death or serious injury. WARNING Hazard with a medium degree of risk which, if not avoided, can result in death or serious injury. -
Page 9: Symbols Used In The Original Operating Instructions
1 Introduction 1.1 Method of presentation “” Texts in quotation marks are references to other chapters or sections. 1.1.4 Symbols used in the Original operating instructions In warning notices, special dangers are additionally marked as follows: Warning against hand injuries This symbol warns of hand injuries. -
Page 10: Warranty And Liability
Positioning clamping pin (Conversions or other changes to the Lifting accessory may not be made without the prior written consent of Erwin Halder KG. In case of infringement, the Positioning clamping pin lose their EC conformity), –... -
Page 11: Copyright
1 Introduction 1.3 Copyright Furthermore, Erwin Halder KG reserves the right to revise this publication at any time if technical changes are made in the course of improvements to usage properties and further development, without obligation to notify any person of the revisions. -
Page 12: Safety
Safety WARNING A failure to observe the following safety instructions can have serious consequences: Danger to persons due to mechanical or chemical influences or failure of important Lifting accessoryfunctions! – Please read the safety and danger information in this section thoroughly before putting the Positioning clamping pin into operation. - Page 13 Positioning clamping pin as a traction element, – not to produce the installation sketch according to the specifications of the company Erwin Halder KG, – to forget or squeeze in the sealing ring of the Positioning clamping pin, –...
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Page 14: Structural Changes To The Positioning Clamping Pin
Positioning clamping pin. For parts purchased from third parties it cannot be guaranteed that they have been designed and manufactured to meet the requirements on stress and safety. Parts and optional equipment not supplied by Erwin Halder KG are not approved for use on the Positioning clamping pin. 2.1.2... -
Page 15: Staff Requirements
2 Safety 2.2 Staff requirements Staff requirements The Positioning clamping pin may only be transported, installed, operated, maintained, repaired, commissioned and decommissioned, inspected or disposed of by persons who are qualified and / or instructed to do so. These persons must know the Original operating instructions and act accordingly. -
Page 16: Unauthorised Persons
2 Safety 2.2 Staff requirements – to read the safety instructions and warnings in these Original operating instructions and confirm by signature that they have understood them. 2.2.3 Unauthorised persons Unauthorised persons who do not meet the qualification requirements for the personnel are not aware of the dangers in the work area. -
Page 17: General Safety Instructions
(see “2.2 Staff requirements“). – In case of malfunctions, stop using the Positioning clamping pin immediately. Have faults rectified by appropriately trained specialists or by Erwin Halder KG . – Always keep the Original operating instructions at the place the Positioning clamping pin is used. -
Page 18: Special Danger Warnings / Residual Dangers
2 Safety 2.5 Special danger warnings / residual dangers Special danger warnings / residual dangers 2.5.1 Symbols used on the Lifting accessoryn Observe the Original operating instructions This symbol indicates that the Original operating instructions must be observed. CE marking The CE marking on the product is the manufacturer's declaration that the product complies with the essential requirements of the relevant European health, safety and environmental protection legislation. -
Page 19: Dangers From Hot Surfaces
– Never use the Positioning clamping pin as a traction element, – Prepare the installation sketch according to the specifications of the company Erwin Halder KG, – Never squeeze or forget the sealing ring of the Positioning clamping pin, –... -
Page 20: Crushing Hazards
2 Safety 2.5 Special danger warnings / residual dangers 2.5.5 Crushing hazards WARNING Risk of injury due to crushing! Serious injuries may occur during operation! – Never operate the Positioning clamping pin with defective components. Never put built-in safety components out of operation. –... -
Page 21: Dangers Due To The Use Of Incorrect Spare Parts
– Only use original spare parts. – Obtain the spare parts from Erwin Halder KG. You will find the necessary information on spare parts in the enclosed parts lists or in "1.5 Service / Customer service". 2.5.9... -
Page 22: Dangers Due To Insufficient Qualification
2 Safety 2.5 Special danger warnings / residual dangers 2.5.11 Dangers due to insufficient qualification DANGER Risk of injury in case of insufficient qualification! Improper handling of the Positioning clamping pin can lead to considerable personal injury and material damage! –... -
Page 23: Dangers Due To Damaged Positioning Clamping Pin
2 Safety 2.5 Special danger warnings / residual dangers 2.5.14 Dangers due to damaged Positioning clamping pin WARNING Danger of life-threatening injuries due to damaged Positioning clamping pin! A failure to observe this can result in death or serious injury! –... -
Page 24: Hazards Due To Cleaning Liquids (Containing Solvents) And Other Chemical Substances Or Emissions
2 Safety 2.5 Special danger warnings / residual dangers 2.5.15 Hazards due to Cleaning liquids (containing solvents) and other chemical substances or emissions WARNING On the Positioning clamping pin there are dangers due to Cleaning liquids (containing solvents) and other chemical substances or emissions! A failure to observe this can result in death or serious injury! –... -
Page 25: Personal Protective Equipment
2 Safety 2.6 Personal protective equipment Personal protective equipment When operating the Positioning clamping pin, regardless of the workplace risk assessment, personal protective equipment must be worn in order to minimise health hazards. – During use or at work always wear the protective equipment necessary for the work in question. -
Page 26: Notices For Emergencies
2 Safety 2.7 Notices for emergencies Notices for emergencies In emergencies, it is recommended that the procedures in the operating and maintenance instructions for the machine or system on which the Positioning clamping pin are installed be used. Preventive measures –... -
Page 27: Obligation Of The Operator
2 Safety 2.8 Obligation of the operator Obligation of the operator The Positioning clamping pin are used in the commercial sector. The operator of the Positioning clamping pin is therefore subject to the legal obligations for occupational safety. In addition to the safety instructions in these Original operating instructions, the safety, accident prevention and environmental protection regulations valid for the area of application of the Positioning clamping pin must be observed. -
Page 28: Description Of The Positioning Clamping Pin
Description of the Positioning clamping pin Overview All illustrations in this document are for providing a basic understanding and may differ from the actual design. 3.1.1 Overview of functional elements Figure 1: Overview of functional elements Sleeve Ball (4 pcs.) Spindle O-ring Bolt... -
Page 29: Type Plate Overview / Inscription
3 Description of the Positioning clamping pin 3.1 Overview 3.1.2 Type plate overview / inscription Figure 2: Type plate overview / inscription Type plate / inscription, Positioning clamping pin... -
Page 30: Functional Description
3 Description of the Positioning clamping pin 3.2 Functional description Functional description The positioning clamping pins are exclusively intended for quick clamping, fixing, adjusting, replacing, securing and high-precision positioning of two components or fixtures. The Positioning clamping pin (article group EH 23111) consist of the following components: –... -
Page 31: Figure 3: Installation Examples
3 Description of the Positioning clamping pin 3.2 Functional description Figure 3: Installation examples Fixation by handle: Figure 4: Fixation by handle... -
Page 32: Figure 5: Fixation By Hexagon Socket
3 Description of the Positioning clamping pin 3.2 Functional description Fixation by hexagon socket: Figure 5: Fixation by hexagon socket Fixation by knurling and wrench flats: Figure 6: Fixation by knurling and wrench flats... -
Page 33: Optional Accessories Eh 23111
3 Description of the Positioning clamping pin 3.2 Functional description 3.2.1 Optional accessories EH 23111 Figure 7: Optional accessories EH 23111 Floating bushing Screw-on locating bushing Centric bushing Press-in locating bushing 3.2.2 Material EH 23111 Figure 8: Material EH 23111 Quenched and tempered steel, blackened Stainless steel 1.4542, precipitation-hardened... -
Page 34: Special Parts
3 Description of the Positioning clamping pin 3.2 Functional description 3.2.3 Special parts The function of the special parts 23111s033 / 23111s035 corresponds to the function of the article group EH23111. 3.2.3.1 Special part 23111s033 Figure 9: Drawing, special part 23111s033 3.2.3.2 Special part 23111s035 Figure 10: Drawing, special part 23111s035... -
Page 35: Technical Data
Holdi Weight Item no. clamping force plates -0.02 +0.6 ±1 -0.05 [mm] [mm] [mm] [mm] [kN] Quenched and tempered steel 18.7 13.6 23111.0016 18.7 13.6 23111.0018 23.6 13.6 23111.0020 23.6 13.6 23111.0022 29.0 18.6 23111.0025 29.0 18.6 23111.0027 34.6 18.6 23111.0030... -
Page 36: Maximum Load And Number Of Permissible Load Cycles
3 Description of the Positioning clamping pin 3.3 Technical data 3.3.1 Maximum load and number of permissible load cycles Part number Maximum load (in kg) Number of permissible load cycles Quenched and tempered steel 23111.0016 10000 23111.0018 10000 23111.0020 10000 23111.0022 10000 23111.0025... -
Page 37: Transport And Storage
Transport and storage The Lifting accessory will be delivered to the customer by a transport company authorised by Erwin Halder KG . Controls at the time of acquisition by the recipient On arrival of the Positioning clamping pin at the customer's premises, they must be inspected for visible transport damage. -
Page 38: Unpacking
– Check the package contents for visible transport damage. – If you notice any transport damage or discrepancies between the contents of the package and your order, please inform Erwin Halder KG. 4.2.2 Re-packaging See chapter 4.2.1 Unpacking. Notes on hazards during transport... -
Page 39: Permitted Aids For Transport
4 Transport and storage 4.4 Permitted aids for transport – Ensure that no persons are standing in the path of transport or under suspended loads. – Always lift the packing units or pallets of the Positioning clamping pin slowly and carefully to ensure stability and safety. -
Page 40: Assembly
Assembly The Positioning clamping pin are completely assembled by Erwin Halder KG. Notes on hazards during assembly WARNING Risk of injury due to unsuitable assembly materials! Unsuitable assembly materials can lead to serious injuries during operation! – Only use the supplied assembly materials. -
Page 41: Requirements For The Location Of Use
5 Assembly 5.3 Choice of location of use 5.3.2 Requirements for the location of use WARNING Risk of injury due to instability! If incorrectly assembled, a risk of serious injury exists due to instability of the individual component groups when using the Positioning clamping pin! –... -
Page 42: Commissioning
Commissioning Safety measures before commissioning WARNING Risk of injury due to lack of space! A risk of injuries such as scratches, piercing or broken bones exists from work equipment and/or components being arranged too closely together! – The set-up location of the Positioning clamping pin must be selected in such a way that the room to manoeuvre necessary for personnel in the work area is not restricted or impeded. -
Page 43: Operation
Operation Safety measures during normal operation – Do not remove or disable any components while the Positioning clamping pin are being used. – Make sure that no unauthorised persons are in the work area of the Positioning clamping pin. – Make sure that no persons or limbs of persons are under suspended loads during operation. -
Page 44: Figure 13: Example Application
7 Operation 7.2 Example application Figure 13: Example application... -
Page 45: Malfunctions
Malfunctions DANGER On the Lifting accessory hazards exist during troubleshooting! Failure to observe the instructions may result in damage, malfunctions or total failure of the Positioning clamping pin, as well as impairment of the safety of the Positioning clamping pin! –... -
Page 46: Maintenance
Maintenance Safety measures during maintenance work Carry out the prescribed maintenance work such as cleaning, lubricating, servicing and inspection on time. Observe the maximum permissible load cycles (see "3.3 Technical data") and make the Positioning clamping pin unusable and dispose of them as soon as the maximums are reached. -
Page 47: Inspection And Maintenance Work
9 Maintenance 9.2 Inspection and maintenance work Inspection and maintenance work 9.2.1 Maintenance intervals Maintenance item Maintenance work section Daily Complete Positioning clamping pin Visual inspection 9.2.2.1 Weekly Complete Positioning clamping pin Cleaning 9.2.3.1 Complete Positioning clamping pin Functional test 9.2.3.2 Visual inspection, warning and 9.2.3.3... -
Page 48: Maintenance - Weekly
9 Maintenance 9.2 Inspection and maintenance work 9.2.3 Maintenance - weekly 9.2.3.1 Cleaning Proceed as follows to clean the Positioning clamping pin: • Thoroughly clean all Lifting accessory components and remove dirt, dust and foreign objects from the entire Lifting accessory area. Use machine cleaning agents for this purpose. -
Page 49: Dismantling And Disposal
Positioning clamping pin . – During use or at work always wear the protective equipment required for the work in question (e.g. protective clothing, safety shoes, protective gloves and safety helmet). – In case of doubt, please contact Erwin Halder KG. -
Page 50: Disassembly
10 Dismantling and disposal 10.1 Disassembly 10.1 Disassembly WARNING Danger from disassembly work! During disassembly there is a risk of injuries such as scratches, piercing or crushing! – Only allow instructed and authorised personnel to carry out disassembly work. – Please note that in case of an overhead application or horizontal application, the fixture or the workpiece must be secured against falling before opening the Positioning clamping pin . -
Page 51: Disposal
10 Dismantling and disposal 10.2 Disposal 10.2 Disposal WARNING Risk of environmental pollution / waste of resources! A failure to comply can cause environmental damage! – Only allow instructed and authorised personnel to carry out disposal work. – Collect and separate liquids. –... - Page 52 Annex 11.1 EC Declaration of Conformity On the following pages you will find the EC Declaration of Conformity for these Positioning clamping pin and the attached documents.
- Page 53 11 Annex 11.1 EC Declaration of Conformity EC Declaration of Conformity (original declaration of conformity) Manufacturer / Authorised Representative: Erwin Halder KG Erwin-Halder-Straße 5-9 88480 Achstetten-Bronnen Authorised person, for the compilation of the Erwin Halder KG technical documentation: Erwin-Halder-Straße 5-9...
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