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PARTS, INSTALLATION AND MAINTENANCE MANUAL
QUANTUM 'QIMT' Series
READ THIS MANUAL BEFORE USING THESE PRODUCTS. This manual
contains important safety, installation, and maintenance information.
Make this manual available to all persons responsible for the operation,
installation and maintenance of these products.
Do not use this trolley for lifting, supporting, or transporting people or lifting or
supporting loads over people.
Always operate, inspect and maintain this trolley in accordance with American National
Standards Institute Safety Code (ASME B30.16) and any other applicable safety codes
and regulations.
Refer all communications to the nearest Ingersoll-Rand Material Handling Office or
Distributor.
Form MHD56125
Edition1
September 1998
71335962
© 1998 Ingersoll-Rand Company
INTERNATIONAL
for
Electric Trolleys
(Dwg. MHP0859)
WARNING
Form MHD56125
Unless otherwise noted, tons in this
manual are metric tons (2,200 lb)
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Table of Contents
Related Manuals for Quantum QIMT Series
Summary of Contents for Quantum QIMT Series
- Page 1 Form MHD56125 INTERNATIONAL PARTS, INSTALLATION AND MAINTENANCE MANUAL QUANTUM ‘QIMT’ Series Electric Trolleys Unless otherwise noted, tons in this manual are metric tons (2,200 lb) (Dwg. MHP0859) READ THIS MANUAL BEFORE USING THESE PRODUCTS. This manual contains important safety, installation, and maintenance information.
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Page 2: Table Of Contents
TABLE OF CONTENTS Safety Information Danger, Warning, Caution and Notice................................3 Safety Summary ......................................3 Safe Operating Instructions ..................................4 Warning Labels ......................................4 Specifications ......................................... 5 Description of Trolley Operation ..................................5 Model Code Explanation ....................................5 Performance ........................................6 Installation Trolley and Hoist Installation .................................. -
Page 3: Safety Information
SAFETY INFORMATION This manual provides important information for all personnel The National Safety Council, Accident Prevention Manual for involved with the safe installation, operation and proper Industrial Operations, Eighth Edition and other recognized safety maintenance of this product. Even if you feel you are familiar sources make a common point: Employees who work near with this or similar equipment, you should read this manual suspended loads or assist in hooking on or arranging a load... -
Page 4: Safe Operating Instructions
SAFE OPERATING INSTRUCTIONS The following warnings and operating instructions are intended Before each shift, check the trolley for wear and damage. to avoid unsafe operating practices which might lead to injury or Never use a trolley that inspection indicates is worn or property damage. -
Page 5: Specifications
Up-Down / Single or dual speed (hoist operation) specifications, and are tested for safety by the manufacturer. All 3 Emergency stop (red button) phase Quantum trolleys carry an H4 class trolley duty service Left / right travel rating. Trolley Motor Rating: Trolleys are fitted with a 42 volt low voltage control system which is electrically interlocked. -
Page 6: Performance
Table 1 Trolley Performance Maximum Travel Speed Trolley Motor Trolley Amperage (3 Phase / 60 Hz) Trolley Hoist 230/ Model Capacity 230V 380V 460V 575V 460V (Model) 0.86/ QIMT50 (NS) 14.6 0.19 0.145 0.35 0.43 15.6/ 0.15/ 0.11/ 0.64/ 0.32/ 0.26/ QIMT50 (ND) 1000 kg... - Page 7 Table 3 Trolley Beam Installation Beam Flange Minimum Hanger Shaft Dimensions** Hoist Beam Width Beam Curve Trolley Suspension Flange b (dia) f (dia) Radius Model Type Type QIMT50 Hook or 2.0 - 3.9 50 - 99 1.22 7.20 1.10 Eyebolt 4.0 - 5.9 100 - 149 3.19...
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Page 8: Installation
INSTALLATION Prior to installing the trolley, carefully inspect components for Installing Over the End of the Beam possible shipping damage. Trolleys are supplied fully lubricated from the factory. Pre-adjust trolley width for the beam flange measurement. Refer to “Installing the Trolley from Underneath the Beam”. Remove the rail stop and slide trolley on end of the beam. -
Page 9: Power Connection
Power Connection • Total clearance between wheel flanges (53 and 54) and Power Supply conductors must be sized in accordance with NEC beam flange must not exceed 0.078 in. (2 mm). At least one 310-15(b) specifications. spacer (63) must always be placed between the side plate and the nut (48). -
Page 10: Trolley Brake Kit Installation
The electric trolley or chain hoist trolley combination must be Brake Assembly (optional feature) connected in accordance with supplied wiring diagrams. Remove approximately 3/8 in. (9 mm) of the electrical power When adding the optional brake assembly to the trolley, the brake cable protective casing to expose wires. - Page 11 11. Ensure wires are connected correctly (in brake housing) for 18. Remove four screws (4) from control assembly (5) and pull your operation: out slightly. Route control cable wires over and between Brown wire in control cable to black wire in solenoid contactors and out through a hole in the control assembly (85).
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Page 12: Wiring Diagrams
WIRING DIAGRAM Single Speed, Three Phase Trolley with Emergency Stop (Dwg. MHP0821) MHD56125 - Edition 1... - Page 13 WIRING DIAGRAM Dual Speed, Three Phase Trolley with Emergency Stop (Dwg. MHP0822) MHD56125 - Edition 1...
- Page 14 WIRING DIAGRAM Single Speed, Three Phase Trolley with Emergency Stop and Single Speed, Three Phase Hoist (Dwg. MHP1111) MHD56125 - Edition 1...
- Page 15 WIRING DIAGRAM Single Speed, Three Phase Trolley with Emergency Stopand Dual Speed, Three Phase Hoist (Dwg. MHP1112) MHD56125 - Edition 1...
- Page 16 WIRING DIAGRAM Dual Speed, Three Phase Trolley with Emergency Stop and Single Speed, Three Phase Hoist (Dwg. MHP1113) MHD56125 - Edition 1...
- Page 17 WIRING DIAGRAM Dual Speed, Three Phase Trolley with Emergency Stop and Dual Speed, Three Phase Hoist (Dwg. MHP1114) MHD56125 - Edition 1...
- Page 18 WIRING DIAGRAM Trolley Control Assembly Wiring for Single Speed Trolley with Dual Speed Hoist E12.94.4 VB6-30.01 Hoist Motor FUSE Trolley Brake Trolley Motor Trolley Controls Hoist Controls Pendant (Dwg. MHP0970) MHD56125 - Edition 1...
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Page 19: Operation
Control Pendants WARNING Standard pendants for “Quantum” series electric trolleys provide push button control for the following functions. Refer to • The trolley is not designed or suitable for lifting, lowering Dwg. -
Page 20: Inspection
INSPECTION Inspection information is based in part on American National CONTROLS. During operation of trolley, verify response to Standards Institute Safety Codes (ASME B30.16). pendant is quick and smooth. Ensure that the Up/Down and Left/Right controls return to neutral when released. If trolley WARNING responds slowly or movement is unsatisfactory, do not operate trolley until all problems have been corrected. -
Page 21: Inspection And Maintenance Report
INSPECTION AND MAINTENANCE REPORT Ingersoll-Rand QUANTUM ‘QIMT Series Electric Trolley ’ Model Number: Date: Serial Number: Inspected by: Reason for Inspection: (Check Applicable Box) 1. Scheduled Periodic Inspection ____Quarterly ____Semiannually ____Yearly Operating Environment 2. Discrepancy(s) noted during Frequent Inspection 3. Discrepancy(s) noted during maintenance Normal____ Heavy____ Severe____ 4. -
Page 22: Lubrication
“Chevron Duralith EP O”, is also suitable (this grease is environment relatively free of dust, moisture, and corrosive also used in the QUANTUM Series hoists). fumes. Use only those lubricants recommended. Other lubricants may affect the performance of the trolley. Approval for the use of... -
Page 23: Troubleshooting
TROUBLESHOOTING This section provides basic troubleshooting information. Specific causes to problems are best identified by thorough inspections performed by personnel instructed in safety, operation and maintenance of this equipment. The chart below provides a brief guide to common trolley symptoms, probable causes and remedies. Symptom Cause Remedy... -
Page 24: Maintenance
MAINTENANCE It is recommended that all maintenance work on the trolley be WARNING performed on a bench in a clean dust free work area. During the process of disassembling the trolley, observe the following: • Never perform maintenance on the trolley while it is Turn off and tag electrical disconnect switch before supporting a load. -
Page 25: Brake Adjustment Procedure
WARNING • Quantum hoist assemblies can weight up to 172 lbs (78 kgs). Use adequate support during removal. • Disconnect power from trolley and hoist assembly. • Mark area, to inform personnel, trolley is being serviced. -
Page 26: Cleaning, Inspection And Repair
Remove bearing (27). Trolley Removal Remove retainer ring (44). Remove capcrews (35) with lockwashers (34). Remove gear Remove locknut (47) and nut (48) from only one side of housing (33). trolley. Remove retainer ring (36) from gear housing (33). Slowly and very carefully separate side plate assemblies (59 Rotor (31) may come out with gear housing (33) if it does and 52), catching the spacers and washers (63 and 64) as then tap rotor (31) out of housing (33). - Page 27 Insert retainer ring (36) into gear housing (33). Place this Repair assembly loosely over rotor (31) and on stator (28). Install capscrews (35) and lockwashers (34) through gear housing Actual repairs are limited to the removal of small burrs and other (33) and into stator (28).
- Page 28 Place brake lever (82) into lever block (80) and press down. Trolley Operational Test While pressing brake lever (82), slide pin (83) through lever block (80) and brake lever (82) until pin protrudes through To ensure proper operation of the trolley conduct the following: other side.
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Page 29: Parts Ordering Information
Fax: (33) 3-27-93-08-00 Additional information on the QUANTUM Electric Chain Hoist and its options is available in the following documents: QUANTUM Electric Hoist Parts, Operation and Maintenance Manual Form Number MHD56105 QUANTUM International Electric Hoist Parts, Operation and Maintenance Manual Form Number MHD56124... -
Page 30: Trolley Assembly Parts Drawing
TROLLEY ASSEMBLY PARTS DRAWING (Dwg. MHP1005) MHD56125 - Edition 1... -
Page 31: Trolley Assembly Parts List
TROLLEY ASSEMBLY PARTS LIST Part Number Item Description Qty. QIMT300 fits hoists QIMT50 fits hoists QIMT150 fits hoist of Part Total QI200, QI300 and QI25 and QI50 QI100 QI500 Relay Box Cover 71276232 Screw 71284251 • Gasket 71276240 Screw 71284236 Control Assembly See Descriptions 1 sp, 230/460-42v... - Page 32 TROLLEY ASSEMBLY PARTS LIST (CONTINUED) (Dwg. MHP1084) Part Number Item Description Qty. QIMT300 fits hoists QIMT50 fits hoists QIMT150 fits hoist of Part Total QI200, QI300 and QI25 and QI50 QI100 QI500 Motor Stator See Descriptions 1 sp, NS, 230/460v, D=62 L=50 71276620 1 sp, NS, 575v, D=62 L=50 71276638...
- Page 33 TROLLEY ASSEMBLY PARTS LIST (CONTINUED) Part Number Item Description Qty. QIMT300 fits hoists QIMT50 fits hoists QIMT150 fits hoist of Part Total QI200, QI300 and QI25 and QI50 QI100 QI500 Capscrew 71285399 71279517 Lockwasher 71277685 Side Plate (motor side) 71285001 71285019 71285027 Wheel (geared)
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Page 34: Trolley Brake Assembly Parts Drawing (Optional Feature)
TROLLEY BRAKE ASSEMBLY PARTS DRAWING (OPTIONAL FEATURE) (Dwg. MHP1075) MHD56125 - Edition 1... -
Page 35: Trolley Brake Assembly Parts List (Optional Feature)
TROLLEY BRAKE ASSEMBLY PARTS LIST (OPTIONAL FEATURE) Part Number Item Description Qty. QIMT300 fits hoists QIMT50 fits hoists QIMT150 fits of Part Total QI200, QI300 and QI25 and QI50 hoist QI100 QI500 Brake Assembly, 230/460v 71276208 71276190 Brake Assembly, 575v 71282461 71276174 Lockwasher... -
Page 36: Control Pendant Assembly Parts Drawing
CONTROL PENDANT ASSEMBLY PARTS DRAWING (Dwg. MHP0853) Pendant Length Item Description of Part Number Control Pendant Assembly metre 71272983 Down/Up and Emergency Stop 71272991 71273023 Down/Up and Left/Right with Emergency Stop 71273031 Contact your nearest Ingersoll-Rand distributor or the factory for Pendant drop lengths not shown. MHD56125 - Edition 1... -
Page 37: Control Pendant Assembly Parts List
CONTROL PENDANT ASSEMBLY PARTS LIST Part Number Item Description Qty. QIMT50 fits hoists QIMT150 fits QIMT300 fits hoists of Part Total QI25 and QI50 hoist QI100 QI200, QI300 and QI500 Direction Switch Assembly (Incl’s items 71312482 256, 257, 258, 266, 267 and 268 or 269) Emergency Stop Switch Assembly (Incl’s items 266, 267, 272, 273, 274, 275, 276 and 71312490... -
Page 38: Label Assembly Drawing And Parts List
LABEL ASSEMBLY DRAWING AND PARTS LIST Part Number Item Description Qty. of Part Total QIMT50 QIMT150 QIMT300 WARNING Capacity Label 71285167 71285175 71285183 Hazardous Voltage. Can cause severe injury or death. Disconnect power before servicing. Lockout/Tagout machine. Warning Label 04612776 Warning Label 71125751 Warning Label... -
Page 39: Warranty
WARRANTY LIMITED WARRANTY IMPORTANT NOTICE Ingersoll-Rand Company (I-R) warrants to the original user its It is our policy to promote safe delivery of all orders. Hoists and Winches (Products) to be free of defects in material and workmanship for a period of one year from the date of This shipment has been thoroughly checked, packed and purchase. - Page 40 United States Office Locations International Office Locations For Order Entry, Regional Sales Offices Offices and distributors in British Columbia Order Status principal cities throughout the 1200 Cliveden Avenue Chicago, IL world. Contact the nearest Delta, B.C. Ingersoll-Rand 888 Industrial Drive Ingersoll-Rand office for the V3M 6G4 Distribution Center...
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