Table of contents Table of contents Introduction......................... 7 Manufacturer............................ 7 Completeness............................. 7 Safekeeping............................ 7 Notation conventions .......................... 7 1.4.1 Hazard communication system .......................... 7 1.4.2 Information system.............................. 9 1.4.3 Instruction system .............................. 9 1.4.4 Typographic conventions ............................ 10 Safety.......................... 11 Appropriate use .......................... 11 Inappropriate use..........................
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Table of contents Transportation, receipt and handling of shipments................ 39 Storage of shipments........................ 40 Unpacking shipments and checking for transportation damages ............. 41 Mounting ........................... 43 Installing the Cap rail modules / control cabinet ................ 43 6.1.1 Installing the cap rail modules.......................... 43 6.1.2 Integration solution in the ETOS® ED motor-drive unit.................. 47 6.1.3...
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Table of contents 7.7.5 Dielectric tests on transformer wiring ........................ 75 Operation........................... 76 Visualization............................ 76 User administration........................... 78 8.2.1 User roles................................ 78 8.2.2 Changing the password ............................ 80 8.2.3 Creating, editing and deleting users........................ 80 8.2.4 Setting access rights to parameters and events .................... 82 Events menu.............................
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Table of contents 8.17 Menu Settings > Export ........................ 152 8.17.1 VAM export ............................... 153 8.18 Menu Settings > Administration...................... 155 Inspection and maintenance .................. 156 Care .............................. 156 Inspection ............................ 156 Maintenance ........................... 156 Fault elimination ...................... 157 10.1 General faults .......................... 157 10.2 Event messages ..........................
1 Introduction 1 Introduction This technical file contains detailed descriptions on the safe and proper in- stallation, connection, commissioning and monitoring of the product. It also includes safety instructions and general information about the prod- uct. This technical file is intended solely for specially trained and authorized per- sonnel.
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1 Introduction 1.4.1.1 Warning relating to section Warnings relating to sections refer to entire chapters or sections, sub-sec- tions or several paragraphs within this technical file. Warnings relating to sections use the following format: Type of danger! WARNING Source of the danger and outcome. ►...
1 Introduction Pictograms warn of dangers: Pictogram Definition Warning of a danger point Warning of dangerous electrical voltage Warning of combustible substances Warning of danger of tipping Warning of danger of crushing Table 2: Pictograms used in warning notices 1.4.2 Information system Information is designed to simplify and improve understanding of particular procedures.
1 Introduction Aim of action ü Requirements (optional). ► Step 1 of 1. ð Result of step (optional). ð Result of action (optional). Multi-step instructions Instructions which consist of several process steps are structured as follows: Aim of action ü Requirements (optional). 1.
2 Safety 2 Safety ▪ Read this technical file through to familiarize yourself with the product. ▪ This technical file is a part of the product. ▪ Read and observe the safety instructions provided in this chapter. ▪ Read and observe the warnings in this technical file in order to avoid func- tion-related dangers.
2 Safety 2.2 Inappropriate use ▪ The product is not suitable for extending the permitted service life of the on-load tap-changer specified by the on-load tap-changer manufacturer. ▪ The product is not a protective device. Do not use it to handle safety-re- lated functions.
2 Safety Securing the motor-drive unit If you open the motor-drive unit during operation, there is a danger of electric shock due to live components behind the swing frame. ▪ Secure the motor-drive unit against unauthorized opening during opera- tion by using a padlock. ▪...
2 Safety Electrically skilled person The electrically skilled person has a technical qualification and therefore has the required knowledge and experience, and is also conversant with the ap- plicable standards and regulations. The electrically skilled person is also pro- ficient in the following: ▪...
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2 Safety Protective clothing Close-fitting work clothing with a low tearing strength, with tight sleeves and with no protruding parts. It mainly serves to protect the wearer against being caught by moving machine parts. Safety shoes To protect against falling heavy objects and slipping on slippery surfaces.
3 IT security 3 IT security Observe the following recommendations for secure operation of the product. General ▪ Ensure that only authorized personnel have access to the device. ▪ Only use the device within an ESP (electronic security perimeter). Do not connect the device to the Internet in an unprotected state.
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3 IT security Figure 1: ETH1.1 interface on the OT1205 assembly Interface Protocol Port Description ETH1.1 FTP service access ETH1.1 Web visualization ETH1.1 SSL-protected web visualization ETH1.1 SSL-protected FTP service access ETH1.1 8080 Web visualization (alternative port) ETH1.1 8081 SSL-protected web visualization (alternative port) Table 5: Interfaces and open ports of the OT1205 assembly Port is closed if you activate the device's SSL encryption.
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ETH 2.x (only for MR service) ETH 2.x HTTP for web-based visualization ETH 2.x HTTPS for web-based visualization ETH 2.x FTPS (only for MR service) ETH 2.x 8080 HTTP for web-based visualization ETH 2.x 8081 HTTPS for web-based visualization Table 6: Interfaces and open ports of the CPU assembly Port is closed if you activate the device's SSL encryption.
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3 IT security The device uses the following cipher suites for a TLS-secured connection: Key exchange Authentication Encryption Key length Operating Hash func- mode tion ECDHE WITH SHA265 ECDHE ECDSA SHA256 ECDH SHA256 SHA384 Table 7: Cipher suite Not available with TLS version >= 1.2 The device uses the SHA256 hash function to save passwords.
4 Product description 4 Product description 4.1 MSENSE® VAM monitoring system versions The device is available in the following versions: ▪ MSENSE® VAM: – Standalone version in the control cabinet ▪ ETOS® ED/TD with MSENSE® VAM function: – Integration solution in the motor-drive unit ▪...
4 Product description ETOS® ED/TD with MSENSE® VAM option: Integration solution in the motor-drive unit ▪ VI 4 vibration sensor input module ▪ VAM sensor assembly (including VS 1 vibration sensor, adapter screw and kick guard) ▪ Sensor cable for VS 1 vibration sensor ▪...
4 Product description Using the implemented algorithms, the monitoring system can reliably detect any potential anomalies that occur in the vibro-acoustic signal progression, taking the temperature variations of the on-load tap-changer oil into account. Status message The MSENSE® VAM monitoring system produces a 3-stage status mes- sage: Status Device/visualization dis-...
4 Product description 4.5.1 VS 1 sensor assembly Figure 4: VAM sensor assembly 1 Sensor cable 2 Kick guard 3 Vibration sensor 4 Adapter 4.5.2 Control cabinet Depending on the order, the electronic assemblies are either already in- stalled in a control cabinet or are supplied as individual components for mounting on a cap rail.
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4 Product description 4.5.2.1 Display elements and operating controls The control cabinet contains the following display elements and operating controls: Figure 5: Display elements and operating controls (example) 1 Indicator lamp H1: yellow = 2 Indicator lamp H2: green = "No "Anomaly detected"...
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4 Product description 4.5.2.2 Control cabinet layout The following figure shows an example layout in the control cabinet with the most important electronic assemblies for the MSENSE® VAM. The order- specific details can be found in the connection diagram provided. Figure 6: Control cabinet layout (example) A10 CPU II (central processing unit) A22 VI 4 vibration sensor input module...
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4 Product description 4.5.2.2.1 Power supply The G1 PULS DIMENSION QS3.241 assembly supplies power to the de- vice. Figure 7: G1 PULS DIMENSION QS3.241 assembly 4.5.2.2.2 CPU (central processing unit) II The CPU II assembly is the central computing unit for the device. It contains the following interfaces: ▪...
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4 Product description 4.5.2.2.3 DIO 28-15 digital inputs and outputs The DIO 28-15 assembly makes 28 inputs and 15 outputs (6 N/O contacts, 9 change-over contacts) available. Figure 9: DIO 28-15 assembly Warning of a danger point. Read the information given in the product oper- ating instructions.
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4 Product description Figure 10: AIO 2 assembly 4.5.2.2.5 VI 4 vibration sensor input module The VI 4 assembly records the vibration sensor signals via an IEPE inter- face. The abbreviation IEPE refers to an industry standard for piezo-electri- cal sensors (IEPE = Integrated Electronics Piezo Electric). Figure 11: Assembly VI 4 The measured signals are processed with evaluation algorithms.
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4 Product description 4.5.2.2.6 Media converter The MC 2-2 assembly is a media converter, which converts 2 electrical con- nections (RJ45) to one fiber-optic cable connection each. Each is converted independently of the other. The following interfaces are available: ▪ 2x RJ45 (ETH12, ETH22) ▪...
4 Product description 4.6 Main screen The visualization start screen of the MSENSE® VAM monitoring system varies depending on the product version. Their is a difference between the following product versions: ▪ MSENSE® VAM as an integration solution ▪ MSENSE® VAM as a standalone product 4.6.1 MSENSE® VAM as an integration solution Figure 14: Main screen 1 Display area...
4 Product description 4.6.2 MSENSE® VAM as a standalone version In the standalone version, the last recorded tap-change operation of the on- load tap-changer (OLTC tap-change operation) is displayed directly in the start screen (Home). Figure 15: Start screen Further information on the start screen can be found in the "Visualiza- tion"...
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4 Product description If you want to operate the device via the controls and visualization at the same time, you have to log in on the device and via the visualization. 1. Select the LOGIN or CHANGE button in the status line. 2.
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4 Product description Selecting from a list To select a list entry, proceed as follows: 1. Use the rotary knob to navigate to the list and press the key. Figure 16: Select an entry from a list 2. Use the rotary knob to highlight the list entry and press the key.
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4 Product description Entering text 1. Use the rotary knob to select the text box and press the key. ð If operating via the front panel, the keyboard appears. Figure 18: Entering text 2. Enter the desired text and confirm with 3.
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4 Product description Expert mode The device has an expert mode for entering the parameters. You can enter the parameters directly on the overview screen of the respective menu in this mode. Figure 20: Expert mode 1. Go to Settings > Parameters. 2.
5 Packaging, transport and storage 5 Packaging, transport and storage 5.1 Packaging The products are sometimes supplied with sealed packaging and sometimes in a dry state, depending on requirements. Sealed packaging surrounds the packaged goods with plastic foil on all sides.
5 Packaging, transport and storage 5.1.2 Markings The packaging bears a signature with instructions for safe transport and cor- rect storage. The following symbols apply to the shipment of non-hazardous goods. Adherence to these symbols is mandatory. Protect against Fragile Attach lifting Center of mass moisture...
5 Packaging, transport and storage Visible damage If external transport damage is found upon receipt of the shipment, proceed as follows: ▪ Immediately record the identified transport damage in the shipping docu- ments and have this countersigned by the carrier. ▪...
5 Packaging, transport and storage When selecting and setting up the storage location, ensure the following: ▪ Protect stored goods against moisture (flooding, water from melting snow and ice), dirt, pests such as rats, mice, termites and so on, and against unauthorized access.
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5 Packaging, transport and storage ▪ WARNING! Serious injuries and damage to the control cabinet due to falling load. Attach the lifting gear such that the cable angle is always less than 45° in relation to the vertical. Figure 21: Maximum permissible cable angle for the lifting-gear limit stop of the control cabinet ▪...
6 Mounting 6 Mounting This chapter describes how to correctly mount and connect the device. Note the connection diagrams provided. Electric shock! DANGER Risk of fatal injury due to electrical voltage. Always observe the following safety regulations when working in or on electrical equipment. ►...
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6 Mounting 6.1.1.1 Minimum distances NOTICE Damage to the device! Insufficient circulation of ambient air can result in damage to the device due to overheating. ► Keep the ventilation slots clear. ► Ensure sufficient distance to neighboring components. ► Only mount device in horizontal position (ventilation slots are at the top and bottom).
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6 Mounting Electric shock! WARNING Risk of fatal injury due to electrical voltage if the cap rail is not connected to the protective ground. ► Connect the cap rail to the protective ground securely (e.g. with a protec- tive conductor line-up terminal). ►...
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6 Mounting Figure 24: Hooking the bus rail into position 6.1.1.4 Installing the assembly at a distance on the cap rail The assemblies VI 4, CPU II and AIO 2/AIO 4 are delivered pre-mounted on the bus rail. The following optional assemblies must be mounted with an off- set on a cap rail: ▪...
6 Mounting Figure 25: Example: Hooking on DIO and SW assemblies 6.1.2 Integration solution in the ETOS® ED motor-drive unit With this product version, proceed in accordance with the ETOS® ED oper- ating instructions and follow the safety information and warnings they con- tain when mounting the control cabinet on the transformer.
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The control cabinet has four fixing attachments on the rear to secure it. To mount the control cabinet on the transformer, proceed as follows: 1. Attach four stud bolts (not supplied by MR) to the transformer tank. Figure 26: Fastening the stud bolts 2.
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6 Mounting NOTICE! Secure the control cabinet without subjecting it to mechanical tension. Otherwise, the control cabinet may be damaged. Figure 28: Fastening the control cabinet 4. Connect the grounding cable to the control cabinet and transformer tank, holding it against the control cabinet using a wrench of size 36. Figure 29: Connecting the grounding cable to the control cabinet ®...
6 Mounting 6.2 Mounting the vibration sensor When selecting the mounting position, ensure that there is the greatest pos- sible clearance to the drive motor, drive shafts and pipelines to reduce the disruptive effect on the vibro-acoustic recording to a minimum. To mount the VAM sensor, proceed as follows: 1.
6 Mounting Figure 31: Mounting the vibration sensor 6.3 Connecting the assemblies The following section describes how to establish the electrical connection to the device. WARNING Electric shock! Risk of fatal injury due to connection errors. ► Ground the device using the grounding screw on the housing. 6.3.1 Cable recommendation Please note the following Maschinenfabrik Reinhausen recommendation when wiring the device.
6 Mounting Use oil-resistant versions for all connection cables outside of control cabi- nets and versions also with additional UV resistance for those outside of buildings. Cable Assembly Cable type Conductor cross-sec- Max. length tion Signal inputs DIO 28-15, Shielded 1.5 mm 400 m (<25 Ω/km) DIO 42-20 Signal outputs*...
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6 Mounting RS232 (D-SUB 9-pole) To connect the device via the RS232 interface (COM2), use a data cable with the following structure: Figure 32: RS232 data cable (9-pole) ® Maschinenfabrik Reinhausen GmbH 2021 6796573/02 EN MSENSE...
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6 Mounting RS485 (D-SUB 9-pole) To connect the device via the RS485 interface (COM2), use a data cable with the following structure: Figure 33: RS485 data cable D-SUB 9-pole plug connection Only use 9-pole D-SUB plugs with the following characteristics: ▪ Plug housing is metallic or metal-plated ▪...
6 Mounting Figure 34: Example of a soldered shielding on a plug housing 6.3.3 Information about connecting analog sensors NOTICE Damage to the device and sensors! Incorrectly connected and configured analog inputs/outputs may result in damage to the device and sensor. ►...
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6 Mounting Interface Description I OUT (+): Current output + I/U IN (+) U OUT (+): Voltage input +, current input +, voltage output + I/U IN (-): Voltage input -, current in- put - I/U OUT (-): Voltage output -, current output - Not used Table 13: Analog inputs and outputs...
6 Mounting PT100/PT1000 2-wire 3-wire 4-wire I OUT (+) I OUT (+) I OUT (+) I/U IN (+) I/U IN (+) I/U IN (+) U OUT (+) U OUT (+) U OUT (+) I/U IN (-) I/U IN (-) I/U IN (-) I/U OUT (+) I/U OUT (+) I/U OUT (+)
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6 Mounting Figure 38: Recommended wiring 1 Cable duct for lines causing inter- 3 Cable duct for lines susceptible to ference interference 2 Line causing interference (e.g. 4 Line susceptible to interference power line) (e.g. signal line) ▪ Short-circuit and ground reserve lines. ▪...
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6 Mounting Figure 39: Recommended connection of the shielding 1 Connection of the shielding via a 2 Full-surface connection of the single conductor shielding 6.3.4.3 Wiring requirement in control cabinet Note the following when wiring the control cabinet: ▪ The control cabinet where the device will be installed must be prepared in accordance with EMC requirements: –...
6 Mounting 6.3.4.4 Information about screening the cables for analog signals In order to correctly record the analog signals, you must place the cable screening in the motor-drive unit on the grounding bar. The cable shielding should be removed as late as possible before connecting to keep the section with unshielded cables as short as possible.
6 Mounting 6.3.6 Connecting the vibration sensor to the control cabinet Depending on the application, one or more vibration sensors are included in the scope of delivery. Repeat the following steps for a multi-column applica- tion. You must connect the vibration sensor to the control cabinet using the sen- sor cable provided.
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6 Mounting 3. Plug in the sensor cable plug and screw it in by hand. Figure 42: Plugging in the sensor cable 4. Route the sensor cable on the transformer to the control cabinet with shielding to prevent mechanical damage and interference. ®...
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6 Mounting 5. Shorten the sensor cable to the desired length. Loops or coil windings of an excessive length are not permitted when routing the cable. Figure 43: Sensor cable routing 1 Temperature sensor cable 2 Control cabinet 3 Vibration sensor cable 4 Transformer 5 On-load tap-changer head cover If the control cabinet is farther away, extend the sensor cable with a...
6 Mounting For the control cabinet connection, proceed as follows: 1. Connect the sensor cable shield to the grounding bar in the control cabi- net using a shielded clamp. When doing so, only expose the cable shield as much as is necessary for the shielded clamp. Figure 44: Sensor cable shield connection Tighten the cable screw connections on the control cabinet with the follow- ing tightening torques: M20: 8 Nm, M32: 20 Nm.
6 Mounting 6.3.9 Connecting additional leads (optional) Connect additional leads as necessary in accordance with the connection di- agram: ▪ Digital inputs and outputs ▪ Control system ▪ Visualization Routing information for connecting the control system or visualization When connecting the device to a control system or to your network for ac- cessing the visualization, observe the following recommendation on the ca- ble routing in the control cabinet: Figure 45: Recommendation on the cable routing in the control cabinet for the connection of the...
6 Mounting Suitable equipment includes isolating devices in accordance with IEC 60947-1 and IEC 60947-3 (e.g. circuit breaker). Note the properties of the relevant circuits (voltage, maximum currents) when selecting the circuit breaker type. In addition, observe the following: ▪ It must be easy for the operator to access the isolating device ▪...
7 Commissioning 7 Commissioning 7.1 Visualization The MSENSE® VAM monitoring system is equipped with web-based visual- ization. This enables you to configure the device with a computer and to dis- play measured values. Overview of Ethernet interfaces: MSENSE® VAM product version ETH 1.1 ETH 2.1 ETH 2.2...
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7 Commissioning Figure 47: ETOS® ED front interface 2. Assign a unique IP address to the PC in the same subnet as the device (e.g. 192.168.165.100). 3. Enter the visualization's IP address http://192.168.165.1, or if SSL encryption is active enter https://192.168.165.1, in the browser on the PC.
7 Commissioning 1. Connect the PC and device using an Ethernet cable (RJ45 plug) via the ETH 2.1 or ETH 2.2 interface. Figure 48: CPU interface ETH 2.1 or ETH 2.2 2. Assign a unique IP address to the PC in the same subnet as the device (e.g.
7 Commissioning To set the parameters with the help of the commissioning wizard, proceed as follows: 1. Log in as a user with the necessary access rights. 2. Go to Settings > Commissioning wizard. Figure 49: Calling up the commissioning wizard 3.
7 Commissioning 3. Press the Accept button to save the modified parameter. ð The "Restart device" dialog appears. 4. Restart the device to apply the changed language setting. 7.4 Setting date and time You can set the date and time in the following ways: ▪...
More information on this (e.g. data points) is to be found in the pro- vided supplement for the control system protocol. You do not need to set additional parameters for commissioning. 7.7 Performing tests Please contact Maschinenfabrik Reinhausen GmbH (MR) if any aspect of the tests is not clear. ® MSENSE...
7 Commissioning 7.7.1 Checking measured values and status of digital inputs and outputs Upon commissioning the device, check whether the measured values and status of digital inputs and outputs are plausible. To do so, use an additional measuring device if necessary in order to check the individual measured val- ues.
7 Commissioning ▪ Disconnect all electronic components before the high voltage test. Before a dielectric test of the wiring, remove all devices with a withstand voltage of < 1000 V. ▪ Remove leads used for testing before the high voltage test, because these function as antennas.
7 Commissioning 2. Feed the test current at the grounding terminal of the G1 PULS DIMEN- SION QS3.241 assembly using a constant current source and measure the voltage between the measurement point and the protective conductor. ð The measured voltage must remain less than 10 V over a duration of 1 minute.
8 Operation 8 Operation This chapter describes all the functions and setting options for the device. 8.1 Visualization The integration solution and the standalone version have different start screens. The figure shows the start screen of the integration solution. Figure 55: Start screen of the integration solution 1 Display area 2 Secondary navigation 3 Primary navigation...
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8 Operation Button Function Recorder Switch to the display of statistics for tap position and oil temperature Settings Switch to the settings menu With the integration solution, clicking on the on-load tap-changer on the start screen accesses the overview screen for the vibro-acoustically recorded tap- change operations of the on-load tap-changer (OLTC tap-change opera- tions).
8 Operation Color code Definition Blue No anomalies: Plausibility criteria met and limit values not exceeded Yellow Limit value was exceeded Gray The evaluation could not be carried out Remark: With the integration solution, you will go to the same view if you display the most recent recorded tap-change operations in the Information menu.
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Setting TPLE Configuring data points Calling up the maintenance wizard Changing tap position table Enabling ECOTAP Modbus Adding sensors to the MR sensor bus Table 16: Access rights permanently linked to the roles ® Maschinenfabrik Reinhausen GmbH 2021 6796573/02 EN MSENSE...
8 Operation 8.2.2 Changing the password All users can change their passwords provided that the user account is not set up as a group account. You can only change a group account's pass- word if you are logged in as the administrator. Note that the password must satisfy the following requirements: ▪...
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8 Operation ▪ Active: You can activate or deactivate the user. Deactivated users cannot log in. The user data is still stored in the device. ▪ Auto login: You can activate the Auto-login function for a user. This user is automatically logged in when the system is restarted or another user logs out.
8 Operation 4. Press the Accept button to save the user. Deleting user To delete an existing user, proceed as follows: 1. Go to Settings > Administration > User. 2. Select the desired user in the list. 3. Press the Delete user button. 4.
8 Operation 3. Select the options you want. 4. Press the Accept button to save the change. 8.3 Events menu The device is equipped with event management, which allows you to detect various device operating statuses and to adapt the behavior of the device. With the MSENSE® VAM monitoring system, only yellow and gray events occur.
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8 Operation Displaying event memory Past events are stored in the event memory. The following information is dis- played: Column Description Consecutive number of events Event number for clear identification Event category: ▪ Warning (yellow) ▪ Info (gray) Event Event text Time Date and time of event (DD-MM-YYYY, HH:MM:SS/ms) Event coming/going:...
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8 Operation Detailed description of the events By double-clicking on an event, you can call up the detailed description and find a handling recommendation to fix the problem. Figure 62: Event description You will find the details on the properties of the events and a description of how you can configure this in the chapter "Menu settings >...
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8 Operation Figure 63: Events list filter function Exporting events You can export the event memory entries currently displayed as a csv file. If you first create a filter, only the filtered entries are exported. To export the events, proceed as follows: ü...
8 Operation 8.4 Information menu The Information menu has the following selection options: Figure 65: Information menu ▪ Hardware: Overview of the available hardware modules and the signals present. ▪ Software: Serial number and versions of the software used. ▪ OLTC: Information on the on-load tap-changer. ▪...
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8 Operation Figure 66: VAM analysis Tap-change operation type The monitoring system distinguishes between the following types of tap- change operations: ▪ Change-over selector operation: The change-over selector also changes in this tap-change operation. ▪ Small tap change: Tap selector operation in which the distance between the stationary selector contacts used for this tap-change operation is small.
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8 Operation Filter options Using the drop-down menu, you can limit the selection of tap-change opera- tions to those of a specific tap-change operation type or to those involving a specific property. ▪ Selection according to tap-change operation type: – Change-over selector operation –...
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8 Operation The following figure shows an example of the visualization of an individual tap-change operation: Figure 67: Display of a tap-change operation The following figure shows an example of how multiple selected tap-change operations are shown at the same time: Figure 68: Display of multiple tap-change operations If multiple tap-change operations are selected for the visualization, it is pos- sible to hide or show individual tap-change operations by clicking on them in...
8 Operation 8.5 Recorder menu Use the "Information" [►Section 8.4, Page 87] menu to compare the vibro- acoustic signals of several tap-change operations, enabling you to see the changes. With the standalone version, you can use the measured value recorder func- tion to display the temporal progression of the oil temperature, and with the integration solution, you can use this function to display the temporal pro- gression of additional measured values and signals.
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8 Operation 5. Press Display to call up the measured value display (data log). Figure 70: Measured value display The operation described below is only possible if you access the visualiza- tion using a computer. 6. Move the mouse indicator to a measurement point for more information. 7.
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8 Operation Trend curves If you call up the measured value recorder using a PC, you can display a trend curve instead of the measured values. The trend curve can, for exam- ple, be a moving average over a configurable time period. Figure 71: Setting trend curves 1.
8 Operation 8.6 Settings menu You have the following selection options in this menu: ▪ Parameters: Functions and settings of the device. ▪ Events: Overview of all available events for the device. ▪ Configure DIO: Configuration of the digital inputs and outputs (DIOs). ▪...
8 Operation 2. Active part – Temperature monitoring [►Section 8.7.8, Page 104] 3. On-load tap-changer – OLTC data [►Section 8.7.9, Page 105] 4. Power grid – Tap position monitoring [►Section 8.7.10, Page 105] 8.7.1 Menu Settings > Parameters > General In this menu, you can make general settings and prepare the settings for web-based visualization: Settings...
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8 Operation ▪ USB interface – Here, you can activate/deactivate the USB interface [►Section 8.7.1.2, Page 96]. Settings for web-based visualization ▪ IP address ▪ Subnet mask ▪ Gateway address ▪ SSL encryption ▪ TLS version Commissioning wizard You can use this parameter to set whether the commissioning wizard is to launch automatically when the device is restarted.
8 Operation 8.7.2 Configuring the network You can configure the ETH 1 and ETH 2.2 network interfaces of the CPU as- sembly in this menu item. You can only set the parameters for ETH 1 if the device is equipped with the optional control system connection via Ethernet (TCP/IP): ▪...
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8 Operation ▪ Automatic daylight saving / standard time ▪ Time (manual setting) Figure 75: Setting time synchronization The following sections describe how you can set these parameters. 8.7.3.1 Activating time synchronization using SNTP You can use this parameter to activate time synchronization using an SNTP time server.
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8 Operation 3. Press the Accept button to save the modified parameter. 8.7.3.2 Entering the time server address This parameter lets you enter the IP address of a SNTP time server. If you are using a time server, the device uses the time of the time server as the system time.
8 Operation 3. Press the Accept button to save the modified parameter. 8.7.3.4 Setting synchronization interval You can use this parameter to set the interval at which the device is to call up the time from the time server. To set the synchronization interval, proceed as follows: 1.
8 Operation 8.7.5 Setting the screensaver In order to increase the service life of the display on the front panel of the device, you can activate and set a screensaver. The following functions are available for this purpose: ▪ Switching off the display ▪...
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8 Operation Linking digital outputs When you link a digital output to an event, the device issues a signal to that output if the event occurs. The signal persists until the event stops. A param- eter is available for each available digital output. Figure 78: Linking digital outputs In order to establish the link, you have to enter the corresponding event number in the desired parameter.
8 Operation Linking SCADA messages When you link a SCADA message to an event, the device sets the data point to "On" when the event occurs. When the event stops, the device sets the data point to "Off". A parameter is available for each available SCADA mes- sage.
8 Operation Parameter Description Activate remote mode If the assigned event is active, the device activates remote mode. Activate local mode If the assigned event is active, the device activates local mode. Table 20: Functions available In order to establish the link, you have to enter the corresponding event number in the desired parameter.
8 Operation To set the temperature monitoring, proceed as follows: 1. Go to Settings > Parameters > Temperature monitoring. 2. Select the desired parameter. 3. Set the desired parameter. 4. Press the Accept button to save the modified parameter. 8.7.9 On-load tap-changer > OLTC data You can configure the settings for the measurement of and message on the tap positions of the on-load tap-changer (OLTC) in this menu.
8 Operation Delay time limit value You can use this parameter to set the delay time. If a limit value is violated, the device only undertakes the set behavior once the delay time has elapsed. The purpose of the delay time is to allow the device to ignore brief limit value violations.
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8 Operation 1. Go to Settings > Parameters > System > IEC 61850. 2. Select the desired parameter. 3. Set the parameter. 4. Press the Accept button to save the modified parameter. IED name You can use this parameter to assign the device an IED name in order for it to be identified in the IEC 61850 network.
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8 Operation ▪ Subnet mask (if this is not present, the preset one is used) ▪ Gateway IP address (if this is not present, the preset one is used) ▪ Name of IED (IED name) ▪ Name of AccessPoint (AccessPoint attribute name) ▪...
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8 Operation Serial interface You can use this parameter to select the serial interface for data transmis- sion. You can select the following options: ▪ RS232 ▪ RS485 Baud rate You can use this parameter to set the serial interface's baud rate. You can select the following options: ▪...
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8 Operation Number of cause of transmission octets You can use this parameter to set how many octets are provided for the cause of transmission. Number of data bits You can use this parameter to set the number of databits. Parity You can use this parameter to set the parity.
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8 Operation You can select the following options: Option Description None The device does not optimize the ASDU types. Ed. 1 Optimization in accordance with IEC 60870 Edition 1 (Type 1, 3, 9, 11, 21, 126). Ed. 1 Amendment2 Optimization in accordance with IEC 60870 Edition 1, Amendment 2 (Type 1, 3, 9, 11, 13, 15 21, 126).
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8 Operation 1. Go to Settings > Parameters > System > IEC 60870-5-103. 2. Select the desired parameter. 3. Set the parameter. 4. Press the Accept button to save the modified parameter. Serial interface You can use this parameter to select the serial interface for data transmis- sion.
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8 Operation DFC compatibility You can use this parameter to set how the device is to use the DFC bit (Data Flow Control) in the control field. You can select the following options: Option Description Standard The device sets the DFC bit in each response to a com- mand.
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8 Operation 8.7.11.4 Configuring IEC 60870-5-104 (optional) If you want to use the IEC 60870-5-104 control system protocol, you must set the following parameters. Also refer to the section Configuring the net- work [►Section 8.7.2, Page 97]. Figure 84: IEC 60870-5-104 1.
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8 Operation You can select the following options: Option Description None The device does not optimize the ASDU types. Ed. 1 Optimization in accordance with IEC 60870 Edition 1 (Type 1, 3, 9, 11, 21, 126). Ed. 1 Amendment2 Optimization in accordance with IEC 60870 Edition 1, Amendment 2 (Type 1, 3, 9, 11, 13, 15 21, 126).
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8 Operation 8.7.11.5 Configuring Modbus (optional) If you want to use the Modbus control system protocol, you must set the cor- responding parameters depending on the Modbus type selected. Also refer to the section Configuring the network [►Section 8.7.2, Page 97] if you want to use Modbus TCP.
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8 Operation TCP Keepalive You can use this parameter to activate/deactivate the "TCP Keepalive" func- tion. Serial interface You can use this parameter to select the serial interface for data transmis- sion. You can select the following options: ▪ RS232 ▪...
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8 Operation 8.7.11.6 Configuring DNP3 (optional) If you would like to use the DNP3 control system protocol, you must set the parameters listed below. Also refer to the section Configuring the network [►Section 8.7.2, Page 97] if you want to use the DNP3 via TCP. Figure 86: DNP3 1.
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8 Operation Baud rate You can use this parameter to set the serial interface's baud rate. You can select the following options: ▪ 9600 baud ▪ 19200 baud ▪ 38400 baud ▪ 57600 baud ▪ 115200 baud 8.7.11.6.2 Device address You can use this parameter to set the device link address.
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8 Operation Reference time You can use this parameter to set which time is to be transmitted by the con- trol system. The device uses this information for time synchronization [►Section 8.7.3, Page 97]. You can select the following options: Option Description Local...
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8 Operation Column Description Modifiable Setting range Threshold value for measured values. The data point is 0...32,768 only transferred again if the change of value is greater than the threshold value. ▪ If you enter the value 0, no threshold value is active. ▪...
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8 Operation 8.7.11.7.2 Configuring IEC 60870-5-103 data points You can adjust the following data point properties for the IEC 60870-5-103 control system protocol: Column Description Modifiable Setting range Active You can use the checkbox to set whether the data point is Active/inactive to be transferred via the control system protocol or not.
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8 Operation Proceed as follows to configure the data points: 1. Go to Settings > Data point configuration. 2. Adjust the data points as required. 3. Press the Accept button to adopt the modified list of data points. 4. Restart the device to activate the modified list of data points. 8.7.11.7.3 Configuring IEC 60870-5-104 data points You can adjust the following data point properties for the IEC 60870-5-104 control system protocol:...
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8 Operation Figure 89: Configuring IEC 60870-5-104 data points Proceed as follows to configure the data points: 1. Go to Settings > Data point configuration. 2. Adjust the data points as required. 3. Press the Accept button to adopt the modified list of data points. 4.
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8 Operation Figure 90: Configuring Modbus data points Proceed as follows to configure the data points: 1. Go to Settings > Data point configuration. 2. Adjust the data points as required. 3. Press the Accept button to adopt the modified list of data points. 4.
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8 Operation Column Description Modifiable Setting range PREFSTATICVAR For a data point of class 0 (Static), you can define the fol- 0...6 lowing variation depending on the object group: ▪ BI: 1, 2 ▪ BO: 2 ▪ AI: 2, 4 ▪...
8 Operation Proceed as follows to configure the data points: 1. Go to Settings > Data point configuration. 2. Adjust the data points as required. 3. Press the Accept button to adopt the modified list of data points. 4. Restart the device to activate the modified list of data points. 8.7.11.7.6 Resetting the data point configuration to factory settings If you want to reset the data point configuration to factory settings, proceed as follows:...
8 Operation Property Description Event troubleshooting Instructions for troubleshooting the cause of an event. If you delete all of the text, the standard text is displayed. Category ▪ Warning (yellow) ▪ Info (gray) This setting affects the color of the Alarm LED and the event symbol in the primary navigation.
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8 Operation Ensure that the configuration of the digital inputs and outputs is suitable for the functions used. Otherwise, malfunctions may occur in the device and the connected periphery. The following information is displayed in tabular form for configuring the digi- tal inputs and outputs.
8 Operation Creating a backup You need to create a backup to be able to reset the system in the event that any incorrect configuration settings are made. To do so, proceed as follows: 1. Go to Settings > Export. 2.
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8 Operation The following information is displayed in tabular form for configuring the ana- log inputs and outputs. Grayed out elements cannot be changed. Property Options Function Function of the analog input (I: ...) or the analog output (O: ...). You can adjust the designation.
8 Operation Configuring AIO To configure the device's analog inputs and outputs, proceed as follows: 1. Go to Settings > AIO configuration. 2. Configure the properties as desired. 3. Press the Accept button. 4. Confirm the security prompt with Save to save the changes. 8.11 Tap position table You can enter individual names for the tap positions in this menu.
8 Operation 8.13 Menu settings > VAM update rules Using the update rules, you can define which tap-change operations are recorded and analyzed: Figure 96: VAM update rules 1. Go to Settings > VAM update rules. 2. Select the desired tap-change operation and, with multi-column applica- tion, the desired on-load tap-changer switching column (A, B or C).
8 Operation 8.14 Menu Settings > Commissioning wizard You will find more information on the commissioning wizard in the Commis- sioning [►Section 7, Page 67] chapter. 8.15 Menu Settings > TPLE You can use the TAPCON® Personal Logic Editor (TPLE) function to pro- gram simple logical links via the web-based visualization.
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8 Operation 8.15.1.3 Function modules TPLE provides various function modules for processing the information. 8.15.1.3.1 AND Description AND, logical AND link Inputs Input 1…4 (BOOL) Outputs Output (BOOL) Parameter None Function If all configured inputs are TRUE, the output is TRUE, otherwise it is FALSE.
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8 Operation 8.15.1.3.4 NOR Description NOR, logical NOT-OR link Inputs Input 1…4 (BOOL) Outputs Output (BOOL) Parameter None Function If all configured inputs are FALSE, the output is TRUE, otherwise it is FALSE. Initial state All inputs and outputs are FALSE. Non-configured inputs are assumed to be FALSE so that they have no impact on the output.
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8 Operation 8.15.1.3.7 Current impulse relay Description RS, current impulse relay Inputs Trigger (BOOL) Set (BOOL) Reset (BOOL) Outputs Output (BOOL) Parameter None Function If the Reset input is TRUE, Output forcibly becomes FALSE. If the Reset input is FALSE and the Set input is TRUE, Output forcibly becomes TRUE.
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8 Operation Function If Input has a rising edge, the internal timer is set to zero and starts to run. When the internal timer has reached or exceeded the parameter value, Output becomes TRUE and the counter stops running. If Input becomes FALSE, Output also instantly be- comes FALSE.
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8 Operation Function If there is a rising edge at the Trigger input at any time, the internal timer is set to zero and starts to run, the output becomes TRUE. If the Trigger input becomes FALSE again during the pulse time, this has no impact on the expiration of the pulse time.
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8 Operation Function If there is a rising edge at Reset, the output value is set to the value of the Reset value parameter. A rising edge at Reset takes priority over all other inputs. For as long as Lock is TRUE, the pulse signal is not evaluated and the counter reading is retained.
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8 Operation Function On Limit ≥ Off Limit setting: ▪ If the value of Input is greater than On Limit, Output becomes TRUE. ▪ If the value of Input is less than or equal to Off Limit, Output becomes FALSE. On Limit <...
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8 Operation 8.15.1.3.14 Analog multiplication Description MUL, analog multiplication Inputs Value (REAL32) Multiplier (REAL32) Outputs Result (REAL32) Overflow (BOOL) Parameter Constant multiplier (REAL32), -1,000,000...+1,000,000; default = 1 Function Result = Value * Multiplier * Constant multiplier If the REAL32 range of numbers is exceeded, the Overflow output becomes TRUE.
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8 Operation Function Result = Input 1 + Input 2 + Offset If the REAL32 range of numbers is exceeded, the Overflow output becomes TRUE. Initial state All inputs and outputs are zero or FALSE. Table 52: Analog addition function module 8.15.1.3.17 Analog subtraction Description SUB, analog subtraction...
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8 Operation 8.15.1.3.20 Average value Description AVRG, average value Inputs Input (REAL32) Enable (BOOL) Reset (BOOL) Autorepeat (BOOL) Outputs Average (REAL32) Done (BOOL) Started (BOOL) SampleCount (UINT32) Parameter Time ms (UINT32): 1...2,000,000,000, default = 10,000 Sample time ms (UINT32): 1...10,000,000, default = 1,000 Function Averaging starts with a rising edge of Enable.
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8 Operation Figure 101: AVRG 1 Input 2 Enable 3 Reset 4 AutoRepeat 5 Average 6 Done 7 Started 8 SampleCount 8.15.1.3.21 Scaling Description SCAL, scaling Inputs Input (REAL32) Outputs Output (REAL32) Error (BOOL) Parameter Min In (REAL32): -10,000,000...+10,000,000, default = -10,000,000 Max In (REAL32): -10,000,000...+10,000,000, default = +10,000,000...
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8 Operation Function Output is calculated using the following formula: Output = Min Out + (Max Out - Min Out) x (Input – Min In) / (Max In – Min In) Output is set to 0 and Error = TRUE when: ▪...
8 Operation Parameter Function The value of UINT32 is output converted to Output U, the value of SINT32 is output converted to Output S. Initial state All inputs and outputs are zero. Table 60: NAND function module 8.15.2 Configuring TPLE You can configure TPLE on a PC using the web-based visualization. Only a live view is available on the device's display.
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8 Operation Figure 102: Editing variable To edit the variable, proceed as follows: 1. Go to Settings > TPLE > Variables. 2. Select the variable you want. 3. Enter the name and description. 4. Press the Accept button to save the modified variable. 8.15.2.2 Creating functions Within one function group, you can create up to 12 function modules to de- pict one function.
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8 Operation Creating function modules To create a function module, proceed as follows: ► Press the + button to create a new function module. Deleting function modules To delete a function module, proceed as follows: ► Drag the desired function module to the trash can using drag & drop. Sorting function modules To sort a function module, proceed as follows: ►...
8 Operation 3. Select the text field with the name of the function group and enter the name you want. Figure 105: Renaming function group 4. Press [Enter] to accept the change. 8.15.2.4 Activating/deactivating function group You can fully activate or deactivate a function group. When you deactivate a function group, none of the function group's function modules are processed.
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8 Operation You can import the following data: Option Description System image Complete image of the system (software and configura- tion), with or without history. Settings All device settings: ▪ Parameter settings ▪ Event settings ▪ Administrative settings (users, access rights) The settings can also be imported from another device.
8 Operation 4. Press the Import button. ð The data is imported, then the device is restarted. 8.17 Menu Settings > Export The device is equipped with an import/export manager, which can be used to export and import various data. To transfer the data, the following options are available: Option Description...
8 Operation Option Description Security log Logbook of all instances of access and changes relating to secu- rity. VAM export Enables the vibro-acoustic recordings to be exported. As an alternative to a full export, you can export selected/filtered data. Exporting via FTP access is also possible, as long as you have set up an FTP client.
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8 Operation Two options will be presented for selection: Complete export or User-defined export. Figure 107: VAM export selection Depending on the file format and the data volume, the complete VAM export will take longer. There are 3 options available: Figure 108: Complete VAM export By selecting 100 points and TDMS format, the data necessary for the stan- dard online report will be exported.
8 Operation With the user-defined VAM export option, you can filter data or select data from the list. The number of signals is limited to 100. All three formats will be exported (100 points, TDMS format and WAVE format). Figure 109: User-defined VAM export 8.18 Menu Settings >...
9 Inspection and maintenance 9 Inspection and maintenance This chapter contains information about inspecting and maintaining the prod- uct. 9.1 Care You can clean the VAM sensor, the VAM sensor adapter and the housing of the control cabinet with a dry cloth. You can clean the inside of the control cabinet with a dry cloth.
A switching pattern anomaly was de- Check the error details and evaluation the switching pattern tected by the monitoring system when and send them to MR Service. evaluating the vibro-acoustic signals. VAM: Evaluation not Yellow The vibro-acoustic signals cannot be an-...
10 Fault elimination 10.3 Human-machine interface Characteristics/details Cause Remedy No display/screen is loaded Power supply interrupted. Check the voltage supply. Error when loading the current Press [F5] key to update the screen. screen in the browser. Fuse faulty. Contact Maschinenfabrik Reinhausen. Connection cannot be established Connection cable defective.
11 Disassembly 11 Disassembly DANGER Electric shock! Risk of fatal injury due to electrical voltage. Always observe the following safety regulations when working in or on electrical equipment. ► Disconnect the equipment. ► Lock the equipment to prevent an unintentional restart. ►...
12 Disposal 12 Disposal Observe the national requirements applicable in the country of use. ® MSENSE 6796573/02 EN Maschinenfabrik Reinhausen GmbH 2021...
13 Technical data 13 Technical data 13.1 Control cabinet standalone version Figure 111: Dimensions of the control cabinet (MSENSE® VAM) ® Maschinenfabrik Reinhausen GmbH 2021 6796573/02 EN MSENSE...
13 Technical data Control cabinet MSENSE® VAM Dimensions (width x height x depth) 616 x 848 x 420 mm Power consumption Max. 11.3 A Voltage supply 220...240 V AC Frequency 50 Hz Heating power 130 W (controlled) Plug socket 220...240 V AC, max. 10 A Permitted ambient temperature during operation -25 °C...+50 °C Degree of protection (DIN EN 60529) IP 66...
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13 Technical data CPU II NVRAM (SRAM with battery 512 kB backup) Application memory Max. 4 GB Power supply +24 VDC (18...36 VDC) Power consumption Max. 22 W Table 71: Technical data for the CPU II assembly Interfaces Interface Description RXD (RS232) TXD (RS232) GND (RS232, RS485) RXD+/TXD+ (RS485) RXD-/TXD- (RS485) Table 72: COM2 (RS232, RS485)
13 Technical data Interface Description CAN-L CAN-GND CAN-H Table 75: CAN1, CAN2 Optional accessories CAN bus Terminating resistor ▪ D-SUB plug connector (9-pole) ▪ R = 120 Ω Connector with terminal strip for directly connecting CAN lines Media converter for Adapter from D-SUB (9-pole) to fiber-optic cable: COM2 interface (only ▪...
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13 Technical data DIO 28-15 Outputs (floating Number (number of change- 15 (9) relay outputs) over contacts in parenthe- ses) Contact rating Alternating current mode: : 230 V AC; I : 5 A Direct current mode: See diagram Simultaneity factor Up to 60°C: 100%, > 60°C: -5%/K (if output is loaded with 5 A) Table 77: Technical data for the DIO 28-15 assembly Figure 112: Contact rating DIO...
13 Technical data Interface Description Input Input Input Input Input Input Input Common Table 78: Digital inputs Interface Description 11 A Break contact Source contact Make contact 12 A Break contact Source contact Make contact 13 A Break contact Source contact Make contact Source contact Make contact...
13 Technical data Outputs Signal range 0...10 V 0...20 mA 4...20 mA Load resistance Max. 500 Ω (0/4...20 mA) Resistor contact series Maximum resistance 100 Ω...10 kΩ, max. 35 tap positions Table 80: Technical data for the AIO 2 assembly Interface Description I OUT (+): Current output + I/U IN (+) U OUT (+): Voltage input +, current input +, voltage output + I/U IN (-): Voltage input -, current in-...
13 Technical data 13.8 Sensor cable Sensor cable Ready for use on one side Plug in an angled design with 5-pole M12 socket for connection to the VS 1 sensor Degree of protection When screwed on: IP68 in accordance with IEC 60529 Permissible operating temperature -40°C…+105°C range, fixed routing...
Glossary Glossary SCADA Electromagnetic compatibility Technical processes are monitored and con- trolled using a computer system (Supervisory Control and Data Acquisition) IED Capability Description SNTP NTP (Network Time Protocol) is a standard for synchronizing clocks in computer systems using Redundancy protocol in accordance with IEC packet-based communication networks.
List of key words List of key words Access point 107 Data ICD file 107 Access rights 82 Import/export 150, 152 IEC 60870-5-101 108 AIO 2 28 Databits 110, 112, 117 IEC 60870-5-103 111 Analog inputs and outputs 130 Date 71, 100 IEC 60870-5-104 114...
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List of key words Outputs SCADA 106 Unsolicited messages 119 Analog 130 Screensaver 101 USB interface Digital 128 Second time server 98 Activating/Deactivating 96 Serial interface 109, 112, 117, 118 User administration 78 SNTP 97, 98 User ID code 119 SNTP time server 99 User role...
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