Related Manuals for Spartan 300
Summary of Contents for Spartan 300
- Page 1 PRODUCT MANUAL Model 300 Spartan Tool LLC 1618 Terminal Road Niles, MI 49120 800.435.3866 SpartanTool.com order by phone order online © 2020 Spartan Tool LLC Part #44292800 (Rev. F) 2020-00...
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Page 2: Table Of Contents
300 with Dial-A-Cable Power Cable Feed ........ - Page 3 Model 300 Frame Assembly (04217000) ........
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Page 4: Warnings
Warnings • Read the safety and operating instructions before using any Spartan Tool products. Drain and sewer cleaning can be dangerous if proper procedures are not followed and appropriate safety gear is not utilized. • Before starting unit, be sure to wear personal protective equipment such as safety goggles or face shield and protective clothing such as gloves, coveralls or raincoat, rubber boots with metatarsal guards, and hearing protection. -
Page 5: Introduction
The Spartan Model 300 electric drain and sewer cleaning machine has been designed and manufactured with high quality materials and care in workmanship. The instructions in this manual have been prepared to ensure that, when followed, the Spartan Model 300 will provide long and efficient service. -
Page 6: Specifications And Features
Recommended Line Size 3" to 6" diameter Permanent magnet; 115 volt AC (rectified); Motor 1.25 amps (DC) @ 300 rpm (no load); 4.6 amps (DC) 155 in-lb torque @ 160 rpm 101 lbs for a 300 Dial-A-Cable machine with 5' Weight anchor cable 30"... -
Page 7: Safety Instructions
2. Grounding instructions: Before using your Spartan equipment, make sure that a properly grounded, (three hole) electrical outlet is available. If not, as in older homes, use a three-prong adapter and connect the green pigtail or grounding lug to a known ground, such as a (metallic) cold water pipe. - Page 8 11. Dress properly. Do not wear loose clothing or jewelry. They can be caught in moving parts. Wear protective hair covering to contain long hair. Wear standard equipment (Spartan riveted gloves). Never grasp a rotating cable with a cloth or loose-fitting glove, which would get wrapped around a cable.
- Page 9 Follow instructions for lubricating and changing accessories. Never use damaged power cords. Inspect tool cords periodically and, if damaged, repair with proper Spartan replacement parts. Inspect extension cords periodically and replace if damaged. Keep handles dry, clean, and free from oil and grease.
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Page 10: 300 With Dial-A-Cable Power Cable Feed
Machine Features 300 WITH DIAL-A-CABLE POWER CABLE FEED Handle Adjustable Screws Cord Wrap Distributor Arm Stair Climber Gearmotor Air Foot GFI Power Actuator Cord Dial-A-Cable Power Feed Forward & Reverse Switch FIG. 2 UNLESS OTHERWISE SPECIFIED UNLESS OTHERWISE SPECIFIED SPARTA... -
Page 11: Assembly Instructions
LOADING CABLE INTO MACHINE WARNING: Due to the amount of initial tension wound into your Spartan cable, care must be taken when uncoiling the bundle of cable. The cable will spring apart after the wire ties, which secure the cable, are cut. - Page 12 Leave about 2-3 feet of cable out of the machine to allow for attaching the next section of cable. After loading your desired length of cable, attach either a two foot leader cable or a double male coupling. You are now ready to attach your Spartan cutter blade assembly.
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Page 13: Assembly Of Blades To Cable
(Additional tools are listed on page 14.) Your Spartan blades can be attached to either a 2’ leader cable or a double male coupling. To attach a cutter assembly the base of the blade holder assembly needs to be seated onto the hex part of the leader or double male coupling. Next, the proper blade size is placed into the blade holder base. -
Page 14: Optional Tools
Assembly Instructions OPTIONAL TOOLS Part Number Description Extra Heavy Razor Sharp 2½" Round Used to cut roots and clear blockages in 3", 4", and 44006700 Cutter Blade 6" lines. High water resistance Used in 3", 4", and 6" linesfor penetrating major 44052600 Boring Tool blockages. -
Page 15: Operation
Never wear loose fitting clothing or jewelry when operating this machine. Always wear your Spartan riveted gloves when handling cable. Couple the leader or double male coupling, complete with the proper tool, onto working end of the cable. See assembly instructions. - Page 16 Operation NOTE: Kinkage and breakage of cable is caused solely by one thing: you permit the working end of the cable to get hung up in an obstruction and you keep on twisting the other end of same with your motor, until something must give.
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Page 17: Operating The Power Cable Feed
Operation 11. When tool is close to the clean out opening, release foot actuator and allow machine to come to a complete stop. 12. Move toggle switch to the “OFF” position and disconnect machine from power source. 13. Pull remaining cable and tool from the line and hand-feed cable back into the drum. Operating the Power Cable Feed The adjusting knob on the top controls the tension on the cable. -
Page 18: Special Applications Procedure
Special Applications Procedure CLEANING LINES THROUGH A MANHOLE Position your machine at top and about 1' away from manhole. Use a length of 1½" pipe with 45° elbow screwed there to (the depth of the manhole determines the proper length of pipe to be used). -
Page 19: Maintenance Instructions
Couplings and splicer 44110500 .55 Female Coupling for the .55 Magnum Cable are not 44114500 .55 Splicer interchangeable with ½" or 5⁄8" Spartan cable connectors. 44111300 .55 Male Coupling 44114300 .55 Leader Male Coupling 44291601 Anchor Adapter .55 to 5⁄8"... - Page 20 Maintenance Instructions Grind cable square by placing the cable end against a grinding wheel. Care is to be taken to assure the innercore is flush with outer cable. Grind outer cable and innercore down enough to produce a flat contact surface between the cable and connector (splicer or coupling).
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Page 21: Changing Motor Brushes
A new 5' anchor cable should be replaced each time new cable is installed. Spartan cables are of such design that no special care is required. At the end of each day of use, cables and the inside of drum should be rinsed throughly with water to prevent damaging effects of drain cleaning compounds, acids and other organic compounds that eat away the cable’s strength. -
Page 22: How To Install 5' Drum Anchor Cable
Maintenance Instructions HOW TO INSTALL 5' DRUM ANCHOR CABLE Position external drum in a vertical position so that cable can be inserted into the drum horizontally through the distributor arm. Rotate the external drum until the heads of the cable clamp screws on the back of the drum indicate that the clamp is at the top of the drum. -
Page 23: Parts & Accessories
IN 3D ONLY. TITLE FRACTIONS = ± 1/64 FRACTIONS = ± 1/64 ANGLES = ± 1° ANGLES = ± 1° 44290200 PM Motor with Gearbox, 300 THIS DOCUMENT CONTAINS THIS DOCU 44225800 Air Bulb & Hose Assembly PROPRIETARY INFORMATION AND PROPRIETARY... -
Page 24: Model 300 Drum Complete (44129300)
Parts & Accessories MODEL 300 DRUM COMPLETE (44129300) Item Part Number Description Qty. 02875900 External Drum Assembly 04203300 Clutch Assembly 5⁄8 44292700 Assembly, Universal Anchor .55 02875300 Model 300 Internal Drum 02822500 Retaining Ring, small 02873600 Distributor Arm Bushing 02890300... -
Page 25: External Drum Assembly (02875900)
Screw, Hex HD Cap 5⁄16-18 x 1¼ 02761200 Decal, Spartan Warning 02890200 300 Drive Stud 44039500 Rivet, Pop 1⁄8 dia. 44052700 Decal Drum Model 200 & 300 04203500 Outer Drum & Cover 300 04203000 Drum Hub Assembly 300 02885000 Cable Clamp Assembly 02890000... -
Page 26: Clutch Assembly (04203300)
Parts & Accessories CLUTCH ASSEMBLY (04203300) Item Part Number Description Qty. 03414200 Clutch Hub & Bearing Assembly 02760300 Plate Drive Mod 100 02760400 Clutch Facing, Scan-Pac 02760800 Plate, Friction 04237000 Spacer 1.50 x 3.00 16 GA 02760500 Spring Clutch 02866300 Shouldered Adjusting Nut 02760700 Nut Adjusting... -
Page 27: Model 300 Internal Drum (02875300)
Parts & Accessories MODEL 300 INTERNAL DRUM (02875300) Item Part Number Description Qty. 04202600 Drum Shaft Bracket Assembly 300... -
Page 28: Model 300 Frame Assembly (04217000)
Parts & Accessories MODEL 300 FRAME ASSEMBLY (04217000) DETAIL B DETAIL B DETAIL B DETAIL B SCALE 1 / 2 SCALE 1 / 2 SCALE 1 / 2 SCALE 1 / 2 PARTS LIST ITEM PART NUMBER 00117000 SCREW, HE... - Page 29 Nut, hex 10-32 zinc plated 04220200 Decal, warning 04653500 Swing bolt 1¾ 44073500 Spacer, Smart Cart 44280700 Cord wrap 1065 & 300 44281400 Decal, 1065, 300, 2001 safety 77755000 Washer, robo 3⁄8" 00165400 Washer, lock ¼-20 00113901 Scred, hx hd cap ¼-20 x 1"...
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Page 30: Wiring Diagram
Parts & Accessories WIRING DIAGRAM VIEW OF INTERNAL ELECTRICAL COMPONENTS Item Part Number Description Qty. 44221500 Forward Reverse Switch 44309100 Pressure Switch 44290700 Assy. Jumper Wire 5" brown 44290800 Assy. Jumper Wire 5" yellow 44216100 Disconnect, .250 44290500 Bridge Rectifier PM Motor 71103301 Power Cord 25' w⁄GFI 79925700... -
Page 31: Pm Motor With Gear Box 300 (44290200)
Parts & Accessories PM MOTOR WITH GEAR BOX 300 (44290200) Complete Gear Box Face that rotates facing this side toward gear Item Part Number Description Qty. 44290201 110V Armature & Brg 300 PM 44304000 Brush Kit 100-300-1065-2001 44290204 Gearbox Mox 300 PM... -
Page 32: 300 Electrical Box Detail (04221458)
Parts & Accessories 300 ELECTRICAL BOX DETAIL (04221458) Item Part Number Description Qty. 44308600 Barb Fitting, 3⁄16 Hose ¼ NPT 03850100 Nut, Hex Kep 10-32 44227400 Cord Grip, ½ Alum Elbow .375 44227600 Locknut, ½ Trade Size 44227605 Locknut, Water Seal ½ Trade Size... -
Page 33: 5/8" Cable
Parts & Accessories 5/8" CABLE ⅝" INNER CORE ⅝" NO CORE Dia - Lgth Part Number Dia - Lgth Part Number 5⁄8" x 25' 5⁄8" x 25' 03441702 00408901 5⁄8" x 50' 03441703 5⁄8" x 50' 00408902 5⁄8" x 75' 03441704 5⁄8"... -
Page 34: 55" Magnum Cable
.55" x 50' 44128700 .55" Female Couple 44114500 .55" x 10' 44128703 .55" Splicer 44133000 .55" x 2' 44116900 .55" Male Coupling Note: Couplings and splicer for the new .66 Magnum cable are not interchangeable with ¾" or 5⁄8" Spartan cable connectors. -
Page 35: Air Bulb & Hose Assembly (44225800)
Parts & Accessories AIR BULB & HOSE ASSEMBLY (44225800) Item Part Number Description Qty. 04576900 Pressure Transmitter 04577100 Air Hose, 8' 04652700 Hose Clamp OPTIONAL COMPACT LIFT (02884900) Item Part Number Description Req'd. 02888700 Rail & Hook Assembly 02888500 Spring 02811900 Wheel, Model 100/200 02821800... -
Page 36: Optional Model 100 Drum Adapters
Parts & Accessories OPTIONAL MODEL 100 DRUM ADAPTERS Part Number Description 02766401 Model 100 Drum Assembly with 13/32 Clutch (does not include items 141 & 142) 02766402 Model 100 Drum Assembly with 1/2 Clutch (does not include items 141 & 142) 02766403 Model 100 Drum Assembly with 5/16 Clutch (does not include items 141 &... - Page 37 Parts & Accessories Item Part Number Description Qty. 02766500 Complete Outer Drum Model 100 04203200 Clutch Assembly, 13/32 04204200 Clutch Assembly, 1/2 04204300 Clutch Assembly, 5/16 02766600 Inner Drum & Spinning 02822500 Retaining Ring, small 02822700 Retaining Ring, small 02887300 Rear Drum Adapter Assembly 04203800 Front Adapter Assembly...
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Page 38: Tool Box And Accessory Kit
Parts & Accessories TOOL BOX AND ACCESSORY KIT .55 CABLE (44129400) ⅝ CABLE (04646900) - Page 39 Spear Blade Cutter 02799100 02799100 3" P-Trap Blade 3" P-Trap Blade 02799200 02799200 3½" P-Trap Blade 3½" P-Trap Blade 02799000 02799000 2" U-Blade (1065-300-200) 2" U-Blade (1065-300-200) 03400600 03400600 2½" Blade 2½" Blade 02786600 02786600 3" Blade 3" Blade 02790900 02790900 4"...
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Page 40: Pneumatic Tire Upgrade Kit (44250700)
Parts & Accessories PNEUMATIC TIRE UPGRADE KIT (44250700) Item Part Number Description Qty. 44218000 Axle 44250900 Casting, Wheel Adapter LH 44251000 Casting, Wheel Adapter RH 50HW12F0 Washer, flat 50H61600 Screw, hex head 71100700 Tire, 10" ½-13 x 1½ 77747600 Cotter Pin 1⁄8 x 1 77759900 Screw, hex head 3⁄8-16 X 1¼... -
Page 41: Spartan Accessory Blades
Parts & Accessories SPARTAN ACCESSORY BLADES 02799000 02799100 44261000 03416600 02786601 2" U-Blade 3" U-Blade 2" Double Cutter 3" Grease Blade 3" Half Blade 03400600 02799100 02786600 03416700 02790901 2½" Blade 3½" Blade 3" U-Blade 4" Grease Blade 4" Half Blade... -
Page 42: Warranty Information
Spartan Tool will direct where to take or send the equipment for service. If the defect is covered by the warranty, Spartan Tool will repair or replace, at its option, the defective equipment, without charge for labor or materials (freight and insurance are the purchaser's responsibility). - Page 43 Notes...
- Page 44 CONTACT US Spartan Tool LLC 1618 Terminal Road Niles, MI 49120 800.435.3866 SpartanTool.com...
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