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1
Post Driver
Read and fully understand the
instructions before operating
the Portek Post Driver
Operators Handbook
portek.co.uk

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Summary of Contents for Portek Post Driver

  • Page 1 Post Driver Read and fully understand the instructions before operating the Portek Post Driver Operators Handbook portek.co.uk...
  • Page 2: Important Safety Instructions

    Proper safety precautions must be observed. Like all equipment this unit must be handled carefully DO NOT EXPOSE YOURSELF TO DANGER. Follow these general rules. Do not permit others to use the Post Driver unless they are thoroughly responsible and have read, and understand the machine manual and are trained in its operation.
  • Page 3 Important safety information Before use, inspect the entire machine for loose parts (nuts, bolts, screws, etc.) and any damage. Repair or replace as necessary before using this machine. Serious injury to the operator or bystanders could result as well as damage to the machine. Keep the handles free from oil and fuel.
  • Page 4 Store in a locked, well ventilated area only. Use only PORTEK equipment parts when servicing the unit, this will ensure safe and proper performance of your product. These parts are available from your dealer. The use of any other accessories or attachments may cause a potential hazard to the user, damage to the machine and void this warranty.
  • Page 5: Table Of Contents

    Safety and contents Pay special attention to operation in the rain or just after the rain as the ground may be slippery. If you slip or fall to the ground, release the throttle lever immediately. Be careful not to drop the machine or hit it against obstacles. Before proceeding to adjust or repair the machine, be sure to stop the engine and detach the spark plug cap from the spark plug.
  • Page 6 Safety Equipment Requirements Essential Equipment for Your Protection The Portek Post Driver complies with all current safety standards. For your safety You must wear full protection as specified below. Head, eye and hearing protection Eye protection to EN166 – B...
  • Page 7: Specifications

    Length × width × height: 805mm × 305mm × 270mm Post Driver box contents Post Driver with main 4" capacity post holder fitted. Reducing adaptor for using plastic post holders. x3 plastic piling sizing rings: 20-49mm, 50-69mm and 70-100mm. Lubricating grease (60g).
  • Page 8: Setting Up

    Setting up Post Holders and Sizing Rings The pre-fi tted post holder (part no. 075/02) on the machine can be used without further attachments for 4" diameter posts. For smaller posts the reducing adaptor is screwed onto the end of the post holder, Post followed by a plastic sizing ring screwed Holder...
  • Page 9: Operation

    (see specifi cations) in the ratio of the machine. After refuelling, tighten 25:1. Fill the fuel tank of the Post Driver and check the lid of Fuel tank before (do not overfi ll). The fuel level should operation.
  • Page 10 Combination Switch Once you have started the engine, allow The Post Driver should be run at low or the engine to carry out 'Idle Operation' medium-speed in the first 20 hours of of 5 minutes to give the Post Driver time operation and in order to extend the to reach correct operating temperature.
  • Page 11: Maintenance

    Maintenance Description Description Combination Switch Stop Switch Plastic Sizing Rings Handle Support Plate Spark Plug Throttle Cable Choke Lever Lubricating Grease Filling Port Fuel Bubble Fuel Tank Lid Fuel Tank Pull Cord Throttle Cable Adjuster Air Filter Throttle Switch Positioning Sleeve Hammer Case Grip Standard Post Holder...
  • Page 12 Check and clean the air filter on a regular basis. Soot deposits blocking the filter element will reduce the engine power and the service life of your Post Driver. If the filter has a high level of soot deposits, carefully remove it, and clean it with warm water and detergent.
  • Page 13 Post Driver. The Cylinder Heat Sink The Post Driver is air-cooled so regularly remove dust to ensure cylinder cooling. If dust accumulates on the cylinder heat sink, the cooling effect will be reduced, which may lead to failure of the cylinder.
  • Page 14 (every 100 operating hours) All screws/nuts and Check fixings for tightness Warranty Warranty for your Post Driver is 12 months for domestic use and 3 months for any commercial or contractor use. Please retain your proof of purchase for any warranty claim.
  • Page 15: Troubleshooting & Spare Parts

    Rubber impact piston ring is Replace worn parts but not efficiently aged or worn Excessive smoke Wrong fuel mixture Drain fuel and replace Spare Parts A full range of spares are available. Please contact your Portek Dealer to request replacement parts.
  • Page 16: Exploded Drawings

    Exploded drawings...
  • Page 17 Exploded drawings Description Description 95A Gasoline Engine Shock Inner Hexagon Support Plate Cheese-head Screw M6×25 Hexagon Flange Nut M18×1.5 Inner Hexagon Shock Guide Sleeve Cheese-head Screw M6×20 Inner Hexagon Gearbox Cheese-head Screw M8×40 Deep Groove Ball Inner Pile Head Bearings 6202-2RZ Standard Piling Socket Driven Disk Reducing Adaptor...
  • Page 18 Exploded drawings...
  • Page 19 Exploded drawings Description Description Oiler rubber assembly 1-36 Small washer 8.5×15×1.6 Fuel Tank Lid 1-37 Clutch inner Assembly Screw M5×20 1-38 Wave washer 10.5×15×0.5 Start Handle 1-39 Shaft Screw M8×10 Inner six angle cylinder head 1-40 Positioning Pin 5×10 combined screw M5×20 1-41 Wind Scooper Cross recessed countersunk...
  • Page 20: Certificate Of Conformity

    Declaration of Conformity EC Declaration of Conformity Portek Ltd, Bryn Hall, Knolton Bryn, Overton on Dee,Wrexham, LL13 0LF declare that the machinery named below conforms to the requirements of EC Council Machinery Directive, Annex II Designation of Machinery: Portek Post Driver...
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