Related Manuals for LANCIER Monitoring RTS 1000
Summary of Contents for LANCIER Monitoring RTS 1000
- Page 1 Original operating instructions RTS 1000 Pressurisation System with addressable compressor monitoring unit ACS BA 074890.020/11.14...
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Page 2: Table Of Contents
General information on storage ..............11 Functionality of pressurization system RTS 1000 . - Page 3 It is imperative to read and observe the safety instructions prior to start up! This operating instruction must not be reproduced or made available, © 2014 LANCIER Monitoring GmbH either complete or in extracts, before the specific consent of LANCIER Monitoring GmbH.
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Page 4: Ordering Data
Measurements: Width x Depth x Height 600 x 400 x 880 mm Weight approx. 65 kg All pressure specifications are seen as gauge pressure specifications. Ordering data Pressurisation System RTS 1000 with addressable compressor monitoring unit ACS, 230 V, 50 Hz Order no. 073241.024... -
Page 5: Scope Of Supply
Page 5 Scope of supply • Pressurization system RTS 1000D, consisting of - 1 solid metal cabinet with the following mounting parts: - 1 compressor - 1 air storage tank - 1 air dryer system - various control, measuring and display elements •... -
Page 6: Legal Provisions
Warranty • Warranty takes place according to the general terms and conditions of LANCIER Monitoring GmbH. • Warranty claims must be asserted to LANCIER Monitoring GmbH immediately upon detecting a fault or fail- ure. • The warranty terminates in all cases where also no liability claims can be asserted. -
Page 7: Conventional Use
• is solely fit for compressing and drying purified air to be supplied to cables. • shall only be used for the purposes validated by LANCIER Monitoring. • shall only be operated under the conditions stipulated in this operating instruction. -
Page 8: General Safety Instructions
• Specific faults which may compromise safety have to be corrected immediately! • The pressurization system RTS 1000 must only be installed, operated, serviced and repaired by persons who have been briefed on the potential dangers. • Refittings, modifications or rebuilds of the equipment are strictly prohibited! Always consult LANCIER Moni- toring in any case. -
Page 9: Safety Instructions For Electrical Works
Page 9 Safety instructions for electrical works Deadly risk! The operating voltage necessary for the system can have fatal consequences if live parts are touched! • If a short circuit occurs there is the risk of sparking and fire. • The system connection shall be dimensioned adequately to avoid overload. •... -
Page 10: Safety Devices
Page 10 Safety devices Safety devices are put in place for the health and safety of employees employed on the equip- ment and protects the equipment against damage. The devices must be inspected regularly. • The equipment may only be operated with functioning protective devices. •... -
Page 11: Transportation
• The equipment should be wrapped in plastic or foil packaging. • The storage time should not exceed one year. Functionality of pressurization system RTS 1000 The compressors draw in external air and compress this to approx. 6 bar. Then the compressed air is channelled in the air dryer, alternatively by two drying agent containers, in which the air is dehumidified. -
Page 12: Product Description
Page 12 Product description Product marking, connection and operation Pressurisation system RTS 1000 Pneumatic/dryer panel Instrument panel with ACS Compressor [2.1] condense the air drawn in at approx. 6,0 bar. Product marking The name plate is found inside at the bottom of... -
Page 13: Instrument Panel
Page 13 Instrument panel 16 "Cable pressure" manometer [11.2] displays the pressure of the air that flows to the outlet. 17 "High pressure" manometer [11.1] displays the pressure in the air storage tank [9.1]. 18 ACS addressable compressor monitoring unit captures 10 physical parameters of the pressurisation equipment and triggers an alarm when indicated: •... -
Page 14: Pressurised Air Supply, Storage, Drying And Monitoring
Page 14 Pressurised air supply, storage, drying and monitoring Shut-off valve Compressor [2.1] condenses the air drawn in at approx. 6,0 bar. 22 Compressor air intake filter [1.1] 23 Safety valve compressor 24 Safety valve "cable pressure" [10.5] protects the pressurised air consumer load against excessive pressure. 25 Compressor temperature sensor for ACS 27 Fan [E1] vents the compressor area. - Page 15 Page 15...
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Page 16: Electrics
Page 16 Electrics 43 Motor protective switch [Q4] to manually switch the compressors on and off, features a built-in protective relay to protect the motor from excessive current consumption. 44 Motor contactor [K1] switches the compressor (8) [2.1] on and off after the switching of the pressure monitor (40) [F6]. 45 Multifunctional relay MFR controls all workflows of the pressurisation equipment, among others: - redirects the solenoid valves (36) [Y1 and Y2] to change the drying agent container in the clock pulse. -
Page 17: Multifunctional Relay Mfr
Page 17 Multifunctional Relay MFR The MFR controls and monitors the pressurisation equipment. Ist is placed in the switch box. 47 Signal-LED „DC“ 57 Signal-LED „State Comp in“ 48 Signal-LED „F“ 58 Signal output-LED „W“ (not active) 49 Signal-LED „N“ (not active) 59 Signal output-LED „A“... -
Page 18: Mounting
Page 18... -
Page 19: Compressor Maintenance
Page 19 Compressor maintenance Compressor maintenance and servicing operations are described on pages 40 - 41. Compressor spare parts Compressor spare parts are listed on page 50. Fault remedy Compressor faults and their remedies are listed on page 44. -
Page 20: Operation Of The Compressor Monitoring Unit Acs
Page 20 Operation of the Compressor Monitoring Unit ACS The compressor monitoring unit ACS (18) captures 10 physical para- meters of the pressurisation equipment and triggers an alarm when indicated: contact, system voltage, compressor runtime and operating hours, relative humidity and temperature of output air, ambiant and compressor temperature, compressor pressure and amount of com- pressed air flow are monitored. - Page 21 Page 21...
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Page 22: Read Mfr Values
Version, date and time of the ACS software release and the first Tx bus address of the ACS are displayed. The ACS uses 10 addresses on the Tx bus (the one indicated on the display and the next following 9). So the LANCIER monitoring system can allocate all readings explicitly. Read MFR values Menu selection: MFR –... -
Page 23: Read Mfr Settings
Page 23 Read MFR settings Menu selection: MFR - Settings Menu D1 press soft key „select“ >Disp. Ddevice : >Valve 1 Menu D2.2 press soft key „select“ >MFR – Settings Valve 2 Valve Pause Valve F_up Display D3.6 „MFR - Settings“ appears: ______________________ down | select... -
Page 24: Service Mode
Page 24 Service mode System parameters of the MFR and the operating time counter of the ACS can be edited in the service mode. WARNING! These tasks must be accomplished by qualified personnel only. The functionality of the pressurisation equipment may be damaged. Menu selection: Display Settings... -
Page 25: Acs Set „Top Value
Press soft key „select“. Use softkeys (45) „up“ and „down“ to change between 5000 and 10000 l/h For RTS 1000 set value to 5000 l/h. Press softkey „set“ to store the selected value. Service mode is closed automatically after 10 minutes. -
Page 26: Operation Of Multifunctional Relay Mfr
Page 26 Operation of multifunctional relay MFR The MFR (45) controls and monitors the vital functions of the pressurisation equipment. Several alarm condi- tions are forwarded to external signal outputs for remote alarming purposes. Deadly risk! Electro specialists only are allowed to operate the buttons of the MFR. Other users must use the ACS to operate the system. -
Page 27: Buttons
Page 27 Buttons 61 Button „F-Off“ [S11] switches off humidity monitoring, e.g. to run dry the system (see page 31). - Signal-LED „F-on“ (52) turns off. Pressing the button for 5 seconds reactivates the humidity monitoring. - Signal-LED „F-on“ (52) illuminates again. 62 Button „Reset maintenance“... -
Page 28: Start-Up
Page 28 Start-up Deadly risk! Do not operate the equipment with damp hands! Take caution with live components! Risk of injury! Take caution with heated components! Before start-up The connecting hose is not yet connected to the consumer load. • Close safety valve "high pressure" (29) at air storage tank (28). - Page 29 Page 29 Troubleshooting! If the compressor does not run, this may be due to an electrical fault or hose lines and air dryer becoming damp after long idle period. • The green LED „F-on“ (52) illuminates in the MFR (45) = humidity monitoring is active. •...
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Page 30: Function Testing / Setting Of Components
Take caution with heated components! Check and set reference value motor protective switch back-up fuse Check setting Reference value of setting screw (70): RTS 1000 with one compressor: 230 V, 50 Hz: approx. 2,4 A. Change setting Deadly risk! Switch off operating voltage, Unscrew or disconnect back-up fuse! •... -
Page 31: Check Clock Pulse Air Dryer Change-Over
The maximum admissible compressor runtime is factory preset according to the equipment’s needs and stored in the MFR (45): RTS 1000: 0 sec Set runtime period • The admissible runtime period is factory preset and can be altered by the manufacturer only... -
Page 32: Check And Set Pressure Monitor
Page 32 Check and set pressure monitor Deadly risk! Working on open, live equipment! • Do not operate the equipment with damp hands! • Caution: live components! Risk of injury! Wear protective goggles when opening safety valve „high pressure” (29)! Setpoint value switching pressure compressor On = 3.0 bar... -
Page 33: Check And Set Pressure Limiting Valve
Page 33 Check and set pressure limiting valve Deadly risk! Working on open, live equipment! • Do not operate the equipment with damp hands! • Caution: live components! Setpoint value opening pressure = 5.5 bar Accomplish settings at operating temperature (warm equipment) only! Risk of damage! Dryer and humidity shut-off work reliably only, if the pressure limiting valve (38) is set properly. -
Page 34: Check Humidity Monitoring
Page 34 Check humidity monitoring Deadly risk! Working on open, live equipment! • Do not operate the equipment with damp hands! • Caution: live components! Check switching function Deadly risk! Switch off operating voltage and pull out electric plug! Risk of injury! Prior to operation, depressurise the equipment by opening the safety valve "high pressure"... - Page 35 Page 35 If the compressor fails to start, allow the equipment to "run dry": Deadly risk! Electro specialists only are allowed to operate the buttons of the MFR. Other users have to use the ACS device (18). • Open safety valve "high pressure" (29). •...
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Page 36: Operation On - Off
Page 36 Operation On - Off Deadly risk! Do not operate the equipment with damp hands! Take caution with live components! Risk of injury! Take caution with heated components! Connection equipment pneumatics • Switch off operating voltage! • Close shut-off valve (6). •... -
Page 37: Emergency Mode
Page 37 Emergency mode If, during maintenance or repair works, the connected pressurised air consumer must continue to be supplied with pressurised air, a mobile pressurisation equipment (e.g. series LAM) can be connected to the pressurised air consumers. Deadly risk! Switch off operating voltage! Risk of injury! Prior to operation, depressurise the equipment by... -
Page 38: General Comments
• Allow system testing to be carried out regularly in accordance with DIN/VDE 0701/0702, BGV A2 (this testing can also be commissioned at LANCIER-Monitoring). • Only use original LANCIER Monitoring replacement parts! • After maintenance works tighten all loosened screw joints again! -
Page 39: Change Micro Filter Element Of Micro Filter
Page 39 Change micro filter element of micro filter Deadly risk! Switch off operating voltage! Risk of injury! Prior to operation, depressurise the equipment by opening the safety valve „high pressure” (29)! Change micro filter element (88) of micro filter (37) - when the UMS monitoring system indicates that the compressor’s pressure is reaching the maximum admissble limit, - after changing drying agent of the drying agent containers (35) (see page 40). -
Page 40: Maintenance Of Air Dryers
Page 40 Maintenance of air dryers Deadly risk! Switch off operating voltage, Unscrew or disconnect back-up fuse! Risk of injury! Prior to operation, depressurise the equipment by opening the safety valve „high pressure” (29)! Risk of injury! Caution with heated components! Risk of injury! Wear safety glasses during cleaning filters with compressed air. - Page 41 Page 41 5. Assemble drying agent container • Insert new filter disc (O), PE sealing rings (N) and O-rings (M) in the lower cover (F). • Put cylinder tube (H) on the lower cover (F). • Pour in new drying agent (molecular sieve) (I): approx. 500 g per drying agent container. Tap lightly on the cylinder tube with the shaft of a hammer, to avoid cavity formation.
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Page 42: Causes And Remedy Of Faults
Page 42 Causes and remedy of faults Signal on site Fault Cause Remedy Green LED "Operating voltage / Equipment does not receive operating Operating voltage is not switched on. Switch on operating voltage. Spänning" (19) does not illuminate voltage. Faulty wiring. Check wiring, retighten terminal screws. -
Page 43: What To Do After "Humidity Fault
Page 43 What to do after "humidity fault"? The MFR (45) switched off the compressor (8), the humidity of the output air is inadmissibly high. • The red signal-LED „F“ (48) illuminates on the MFR and the red signal-LED „Fault / Fel“ (20) on the instrument panel (2) illuminates. •... - Page 44 Page 44 Deadly risk! Do not operate the equipment with damp hands! Caution with live components! Risk of injury! Caution with heated components! Normal mode see page 37. • Switch on operating voltage. • Wait until the equipment is charged. - Signal-LED „F“...
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Page 45: Disposal
Page 45 Disposal Disused LANCIER Monitoring pressurisation equipments must NOT be disposed as domestic waste or to the environment. Please send the old depressurised system back to LANCIER Monitoring GmbH for professional recycling or disposal. Contact: LANCIER Monitoring GmbH Phone: +49 (0) 251 674 999-0... -
Page 46: Replacement Parts
Page 46 Replacement parts Display, operation Item Name Order no. Service packet for pneumatic system without compressor 071901.000 Manometer 0 - 1,6 bar 040445.000 Manometer 0 - 10 bar 048965.000 Pressure reducer 023385.000 Label replacement Svensk compl. 073901.024 Pressure monitor 006464.000 Non-return valve 053093.000... - Page 47 Page 47...
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Page 48: Air Dryers
Page 48 Air dryers Item Name Order no. Drying agent container compl. 029061.000 Molecular sieve, approx. 2 x 500 g 022528.000 O-Ring (2 pieces neccessary) 002792.000 Upper filter disc 056714.000 Sealing ring for upper filter disc 056715.000 Bottom filter disc 004445.000 Sealing ring top, top/bottom 004173.000... -
Page 49: Micro Filter
Page 49 Micro filter Item Name Order no. Micro filter compl. 056358.000 Micro filter element 056359.000 O-Ring 034390.000 Electric equipment Item Name Order no. Motor contactor [K1] 067950.000 Motor protective switch [Q4] 067951.000 Multifunktional relay MFR 073285.002 Signal relay „A” [K11] 074569.000 Power pack 230 V AC - 24 V DC 074009.000... -
Page 50: Plans
Page 50 Plans Equipment lists pneumatics Intake filter 1 12.1 Pressure reducer "Cable pressure" 1 Intake filter 2 12.2 Pressure reducer "Cable pressure" 2 Intake filter 3 12.3 Pressure reducer "Interim pressure" Micro filter 1 Micro filter 2 13.1 Shut-off valve "Cable pressure" 1 13.2 Shut-off valve "Cable pressure"... -
Page 51: Pneumatics Diagram Nr. 074891.000
Page 51 Pneumatics diagram Nr. 074891.000... -
Page 52: Equipment List Electrics
Page 52 Equipment list electrics Humidity monitoring unit 1 Motor - Compressor 1 Humidity monitoring unit 2 Motor - Compressor 2 Humidity monitoring unit 3 Motor - Compressor 3 Control unit I.C.-engine Flow meter - Printed circuit board RTS Flow meter - Integral part Counter of operation hours - Compressor 1 Counter of operation hours - Compressor 2 Pressure switch "high pressure"... -
Page 53: Circuit Diagram Nr. 074880.000
Page 53 Circuit diagram Nr. 074880.000... -
Page 54: Equipment List Electrics
Page 54 Equipment list electrics Humidity monitoring unit 1 Motor - Compressor 1 Humidity monitoring unit 2 Motor - Compressor 2 Humidity monitoring unit 3 Motor - Compressor 3 Control unit I.C.-engine Flow meter - Printed circuit board RTS Flow meter - Integral part Counter of operation hours - Compressor 1 Counter of operation hours - Compressor 2 Pressure switch "high pressure"... -
Page 55: Wiring Diagram Nr. 074881.000
Page 55 Wiring diagram Nr. 074881.000... -
Page 56: Ec Declaration Of Conformity
Fax+49 (0) 251 674 999-99 Make: LANCIER Monitoring mail@lancier-monitoring.de www.lancier-monitoring.de Type: Pressurization System RTS 1000 with addressable compressor monitoring unit ACS to which this declaration refers, meets the relevant health and safety requirements of the following EC directives: 2006/42/EG Machinery Directive...