Related Manuals for LANCIER Monitoring RTS 1000D
Summary of Contents for LANCIER Monitoring RTS 1000D
- Page 1 Operating instructions RTS 1000D, RTS 2600D, RTS 5200D Pressurisation systems with Minidisplay BA 073707.020/01.13...
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Page 2: Table Of Contents
General information on storage ..............11 Functionality of pressurization system RTS 1000D, RTS 2600D und RTS 5200D ......11 Product description . - Page 3 Equipment lists pneumatics RTS 1000D, RTS 2600D and RTS 5200D .......
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Page 4: Ordering Data
135 kg ca. 170 kg All pressure specifications are seen as gauge pressure specifications. Ordering data Pressurization system RTS 1000D with Minidisplay Order no. 073241.072 Pressurization system RTS 2600D with Minidisplay Order no. 049273.172 Pressurization system RTS 5200D with Minidisplay Order no. -
Page 5: Scope Of Supply
Page 5 Scope of supply • Pressurization system RTS 1000D, RTS 2600D or RTS 5200D, consisting of - 1 solid metal cabinet with the following mounting parts: - 1 compressor - 1 air storage tank - 1 air dryer system - various control, measuring and display elements •... -
Page 6: Legal Provisions
• The warranty terminates in all cases where also no liability claims can be asserted. General This operating instruction is valid for the pressurization system RTS 1000D, RTS 2600D and RTS 5200D and its variants. It shall help you to get to know the product and contains important information to operate the system safely, properly and economically, to make use of the range of functions, to lessen repair costs and down times, as well as to increase the reliability and service life of the equipment. -
Page 7: Conventional Use
• is solely fit for compressing and drying purified air to be supplied to cables and cooling water lines. • shall only be used for the purposes validated by LANCIER Monitoring. • shall only be operated under the conditions stipulated in this operating instruction. -
Page 8: General Safety Instructions
• Specific faults which may compromise safety have to be corrected immediately! • The pressurization system RTS 1000D, RTS 2600D and RTS 5200D must only be installed, operated, serv- iced and repaired by persons who have been briefed on the potential dangers. -
Page 9: Safety Instructions For Electrical Works
Page 9 Safety instructions for electrical works Deadly risk! The operating voltage necessary for the system can have fatal consequences if live parts are touched! • If a short circuit occurs there is the risk of sparking and fire. • The system connection shall be dimensioned adequately to avoid overload. •... -
Page 10: Safety Devices
Page 10 Safety devices Safety devices are put in place for the health and safety of employees employed on the equip- ment and protects the equipment against damage. The devices must be inspected regularly. • The equipment may only be operated with functioning protective devices. •... -
Page 11: Transportation
• The equipment should be wrapped in plastic or foil packaging. • The storage time should not exceed one year. Functionality of pressurization system RTS 1000D, RTS 2600D und RTS 5200D The compressor draws in external air and compresses this to approx. 7 bar. Then the compressed air is chan- nelled in the air dryer, alternatively by two drying agent containers, in which the air is dehumidified. -
Page 12: Product Description
Pressure reducer [12.1] The name plate is found inside on the right bot- reduduces the high-pressure to the designated tom (RTS 1000D) or on the center of the interme- output pressure. Preset. diate bottom (RTS 2600D and RTS 5200D). Testing valve "cable pressure" [7.1] Display panel is used to check the preset cable pressure. -
Page 13: Product Marking, Connection And Operation Rts 2600D And Rts 5200D
Page 13 Product marking, connection and operation RTS 2600D and RTS 5200D 115 Connector for twin system for the connection of a second pressurisation system e. g. for maintenance and repair services. 76 Condensate surge tank 90 Door switch [S8] (Option) •... -
Page 14: Display Panel
Page 14 Display panel 12 "Cable pressure" manometer [11.2] displays the pressure of the air that flows to the outlet. 13 High pressure" manometer [11.1] displays the pressure in the air storage tank [9.1]. 14 Minidisplay shows the most important system parameters and allows for their manipulation. 15 Total air flow meter (15.2) displays the total air flow to the outlets. -
Page 15: Operation Minidisplay
Page 15 Operation Minidisplay The Minidisplay (14) displays the most important system parameters and allows for their manipulation. Warning! Only press the „F-off“ button (44) when a humidity fault occurs. proper work of the system is not assured (see page 23). 40-43 Operation 5 digit measured value display... -
Page 16: Pressurised Air Supply, Storage, Drying And Monitoring
(to condensate surge tank). RTS 1000D 33 35 26 34 28 37 29 30 31 36... - Page 17 Page 17 33 Micro filter [1.5] protects the control and measurement devices from contaminations. 34 Pressure limiting valve [8.1] opens when the air flow has reached a pressure of 5.5 bar after leaving the air dryer (26) [5.1]. 35 Double non-return valve [6.1] routes the dried pressurised air in the active drying agent container to the air storage tank (24) [9.1] and returns a part of the air flow for regeneration of the drying agent into the passive drying agent container.
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Page 18: Multifunctional Relay Mfr
Page 18 Multifunctional Relay MFR The MFR controls and monitors the pressurisation system. 47 Signal-LED „DC“ 62 Signal-LED „State Comp in“ 48 Signal-LED „F“ 63 Signal output-LED „W“ 49 Signal-LED „H“ 64 Signal output-LED „A“ 51 Signal-LED „N“ 65 Signal output-LED „N“ 52 Signal-LED „AC“... -
Page 19: Electrics
Page 19 Electrics Motor protective switch [Q4] to manually switch the compressor on and off, features a built-in protective relay to protect the motor from excessive current consumption. DC main switch signal voltage [Q2] 71 Auxiliary switch of [Q4] switches the neutral conductor in 3-phase. 72 Motor contacter / switch [K1] switches the compressor (18) [2.1] on and off after the switching of the pressure monitor (36) [F6]. -
Page 20: Mounting
Page 20 Mounting Wall mounting RTS 1000D The pressurisation system RTS 1000D is designed for wall mounting 525 mm For this purpose, 4 mounting links (2) are attached to the back of the equipment. The wall must be constructed for exposure to dynamic stresses and strains. -
Page 21: Electrical Connection
Page 21 Electrical connection Deadly risk! Electrical connection must only be made by electrical specialists! After connecting electricity: Take caution with live components! Operating voltage AC • Before connection to the mains supply mind that the power supply voltage complies with the operating voltage of the compressor (18) (see name plate (0))! •... -
Page 22: Start-Up
Page 22 Start-up Deadly risk! Do not operate the equipment with damp hands! Take caution with live components! Risk of injury! Take caution with heated components! Before start-up The connecting hose is not yet connected to the consumer load . •... - Page 23 • At least one of the red LEDs of the 8 digit humidity display (39) (7. and 8. digit) illuminate. RTS 1000D After a while • The red LEDs of the 8 digit humidity display (39) (7. and 8. digit) and the red Signal- LED „F“...
- Page 24 Page 24 In order to get immediate humidity moni- toring, the "F-off" operation must be overridden: • Press button „F-Off“ (44) of the Minidisplay or (67) of the MFR for approx. 5 seconds. • The green LEDs „F-On“ (43) on the Minidis- play and (54) on the MFR illuminate again.
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Page 25: Function Testing / Setting Of Components
The motor protective switch must be set approx. 0.3 A above power consumption of the com- pressor motor (18) (see compressor name plate). Samples: RTS 1000D: 3.7 A + 0.3 A = 4.0 A RTS 2600D: 2.0 A + 0.3 A = 2.3 A RTS 5200D: 3.3 A + 0.3 A = 3.6 A... -
Page 26: Check And Set The Pressure Switch "Cable Pressure Too Low
Page 26 Check and set the pressure switch "cable pressure too low" Check and set the pressure switch "cable pressure too high" (Option) Check and set the pressure switch "high pressure" (Option) Deadly risk! Working on open, live equipment! • Do not operate the equipment with damp hands! •... -
Page 27: Check And Set Cable Pressure (Pressure Reducer)
Page 27 Restore operating status • Close safety valve "high pressure" (25). • Set pressure reducer (7) to cable pressure (see the following chapter). Check and set cable pressure (pressure reducer) Setpoint value cable pressure • is set according to the customer order. Check cable pressure •... -
Page 28: Check And Set Pressure Monitor
Page 28 Check and set pressure monitor Deadly risk! Working on open, live equipment! • Do not operate the equipment with damp hands! • Caution: live components! Setpoint value switching pressure Compressor On = 3.0 bar Off = 5.5 bar Check switch values •... -
Page 29: Check And Set Pressure Limiting Valve
Page 29 Check and set pressure limiting valve Deadly risk! Working on open, live equipment! • Do not operate the equipment with damp hands! • Caution: live components! Setpoint value opening pressure = 5.5 bar Risk of damage! Dryer and humidity shut-off work reliably only, if the pressure limiting valve (34) is set properly. Check opening pressure Deadly risk! Switch off operating voltage! -
Page 30: Check Humidity Monitoring
• The green Signal-LED „F-on“ (43) on the Minidisplay and (54) in the MFR are turned off = no humidity monitoring. • at least one of the red LEDs of the 8 digit humidity display (39) (7. and 8. digit) illuminate. RTS 1000D... - Page 31 Page 31 After a while • The red LEDs of the 8 digit humidity display (39) (7. and 8. digit) and the red Signal- LED „F“ (48) on the MFR turn off = the pressurised air is dry. • The green Signal-LED „F-on“ (43) on the Minidisplay and (54) on the MFR are still turned off = no humidity monitoring.
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Page 32: Check Clock Pulse Air Dryer Change-Over
Page 32 Check clock pulse air dryer change-over Deadly risk! Working on open, live equipment! • Do not operate the equipment with damp hands! • Caution: live components! Setpoint value The clock pulse of the air dryer change-over is system-dependent factory preset in the MFR (73): •... -
Page 33: Check Maintenance Signal
Page 33 Check maintenance signal Check external signalisation • Switch on operating voltage. • Press button „Test“ (45) at the Minidisplay (14). - relay „K-W“ activates and relay „K-A“ deactivates. - signal LEDs „W“ (42) and „A“ (41) illuminate. - Alarm „A“ must occur in the remote control center if a signal line is connected. -
Page 34: Operation On - Off
• Remove screw cap of the required connection nozzle (4). • Establish pneumatic connection to pressurised air con- sumers. Assignment outputs/flow meters RTS 1000D (Option) • If flow meters are installed, the assignment to the connect- ion nozzle is as follows:... -
Page 35: Emergency Mode
• Set mobile system into operation while observing the respective instruction manual and safety instruc- tions. Retrofit kit signalisation for emergency mode For easy and quick connection of the signalisation wires of mobile pressurisation systems LANCIER Monitoring offers retrofit kits: Retrofit kit signalisation LAM – RTS 750 up to RTS 5200D Order no.: 073426.000... -
Page 36: Operation Of Multifunctional Relay Mfr
Page 36 Operation of multifunctional relay MFR The MFR controls and monitors the vital functions of the pressurisation system. Several alarm conditions are forwarded to external signal outputs for remote alarming purposes. Deadly risk! Electro specialists only are allowed to operate the buttons of the MFR. Other users must use the Minidisplay to operate the system. -
Page 37: Buttons
Page 37 Buttons 67 Button „F-Off“ [S11] switches off humidity monitoring, e.g. to run dry the system (see page 23). - Signal-LED „F-on“ (54) turns off. Pressing the button for 5 seconds reactivates the humidity monitoring. - Signal-LED „F-on“ (54) illuminates again. 68 Button „external Signalization“... -
Page 38: Servicing
• Allow system testing to be carried out regularly in accordance with DIN/VDE 0701/0702, BGV A2 (this testing can also be commissioned at LANCIER-Monitoring). • Only use original LANCIER Monitoring replacement parts! • After maintenance works tighten all loosened screw joints again! •... - Page 39 Page 39 7. RTS 2600D / RTS 5200D only: blow out radiators (23) when they are soiled. Deadly risk! Electro specialists only are allowed to operate the buttons of the MFR. Other users must use the Minidisplay to operate the system. 8.
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Page 40: Maintenance Interval Every 1200 Operating Hours
• Unfasten hollow grub screw (95) with micro filter element (96). • Remove micro filter element (96) and replace with new one. RTS 1000D and RTS 2600D • Clean seal (97), if necessary replace worn seal. • Screw hollow grub screw (95) together with new micro fil- ter element (96) and plastic ring (98) again into the filter head (94). - Page 41 Page 41 4. Start up equipment again • Switch on operating voltage. • Open shut-off valve (9). • Close cabinet door. The optional signal interruption by the door switch (90) will be retracted LED „signal interruption“ (89) turns off in the MFR (73). 5.
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Page 42: Maintenance Interval Every 4,000 Operating Hours
Prior to operation, depressurise the equipment by opening the safety valve "high pressure" (25)! Risk of injury! Caution with heated components! • Prepare tools: 1 allen screw driver 3/16“ (LANCIER Monitoring order no. 020657.000), 1 combination wrench 19 mm and 1 steel ruler • Open cabinet door. - Page 43 Page 43 Compressor VD 7/2 (RTS 1000D) and VD 28/2 (RTS 2600D)
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Page 44: Servicing Compressor Vd 50/4 (Rts 5200D)
Page 44 The line item numbers (bold, italic, not in brackets) in chapter "1 Servicing compressor" relate to the explod- ed drawing of the compressor on page 41. 1. Servicing compressor VD 50/4 (RTS 5200D) 1.1 Dismount compressor • Detach hose clip from pressurised air hose. •... - Page 45 Page 45 Compressor VD 50/4 (RTS 5200D)
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Page 46: Servicing Air Dryer
Page 46 2. Servicing air dryer 2.1 Unscrew drying agent container (26) • Unscrew all hose lines from the drying agent containers (26). • Unscrew lower assembly bracket (99) with the drying agent containers (26) and take both out. 2.2 Disassemble drying agent container Risk of injury! Do not touch drying agent with wet hands, heat build-up! Risk of injury! -
Page 47: Servicing Double Non-Return Valve
Page 47 3. Servicing double non-return valve 3.1 Dismantle double non-return valve (35) • Unscrew all hose lines from double non-return valve (35). • Unscrew double non-return valve (35) and remove from equipment. 3.2 Disassemble double non-return valve (35) • Unscrew valve seats (100) on both sides. •... -
Page 48: Cyclone Water Separator (Rts 5200D Only)
Page 48 6. Cyclone water separator (RTS 5200D only) • Remove connecing hoses and solenoid valve (118). • Dismantle assembly bracket with the cyclone water sepa- rator (26) and take both out. • Disassemble cyclone water separator (116). • Clean cyclone water separator (116) and check for residues - especially at air intake •... - Page 49 Page 49 Signal Fault Cause Remedy Green signal-LED „DC“ (40) Power supply of signal Microfuse „B“ of MFR is Replace microfuse „B“: of the Minidisplay (13) does relays „K-W“, „K-A“ and defective. M 2,0 A. not illuminate. „K-N“ of MFR (73) is inter- rupted.
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Page 50: What To Do After "Humidity Fault
Page 50 What to do after "humidity fault"? The MFR (73) switched off the compressor (18), the humidity of the output air is inadmissibly high. • The red signal-LED „A“ (41) illuminates on the Minidisplay • At least one of the red LEDs of the 8 digit humidity display (39) (7. and 8. digit) illuminate. •... - Page 51 • at least one of the red LEDs of the 8 digit humidity display (39) (7. and 8. digit) illuminate. RTS 1000D After a while • The red LEDs of the 8 digit humidity display (39) (7. and 8. digit) and the red Signal- LED „F“...
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Page 52: Replacement Parts
Page 52 Replacement parts Display, operation Item Name Order no. 4000 h-Service packet RTS 1000D equipped with compressor VD 7/2 050130.000 RTS 2600D equipped with compressor VD 28/2 050132.000 RTS 5200D equipped with compressor VD 50/4 050133.172 Manometer 0 - 1,6 bar (12) 040445.000... - Page 53 54 PE hose 6/4 006827.000 PA hose 8/6 018499.000 The components on this page marked with "*" are an integral part of the service package named on page 52. RTS 1000D RTS 2600D RTS 5200D 4 14 3 11 15...
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Page 54: Double Non-Return Valve
034222.000 RTS 5200D 034223.000 Drying agent container Item Name Order no. Drying agent container compl. (26) RTS 1000D u. RTS 2600D 029061.000 Drying agent container compl. (26) RTS 5200D 019455.000 Molecular sieve 1,00 kg RTS 1000D u. RTS 2600D 064786.000 Molecular sieve 2,25 kg RTS 5200D 022528.000... -
Page 55: Micro Filter
Auxiliary switch (42) of motor contacter / switch 073611.000 Motor protective switch [Q4] (5) RTS 2600D 067950.000 Motor protective switch [Q4] (5) RTS 1000D u. RTS 5200D 067951.000 Main switch signal voltage DC [Q2] (6) 073370.000 Multifunktional relay MFR (73) 073285.000... -
Page 56: Compressor Rts 1000D, Type Vd 7/2
Page 56 Compressor RTS 1000D, type VD 7/2 Item Name Order no. Compressor type VD 7/2 compl. (18) 024218.000 Intake filter B 300 A 019712.000 Filter cartridge B 344 A 011596.000 Cylinder head screws BB 619 019730.000 Spring washer BC 115 002070.000... - Page 57 Page 57 Compressor VD 7/2 and VD 28/2...
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Page 58: Compressor Rts 5200D, Type Vd 50/4
Page 58 Compressor RTS 5200D, type VD 50/4 Item Name Order no. Compressor type VD 50/4 compl. 020075.000 Intake filter B 300 A 019712.000 Filter cartridge B 344 A 011596.000 Cylinder head screws BB 619 019730.000 Cylinder head AF 507 019733.000 Cylinder head seal AF 520 019735.000... - Page 59 Page 59 Compressor VD 50/4...
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Page 60: Plans
Page 60 Plans Equipment lists pneumatics RTS 1000D, RTS 2600D and RTS 5200D Intake filter 1 12.1 Pressure reducer "Cable pressure" 1 Intake filter 2 12.2 Pressure reducer "Cable pressure" 2 Intake filter 3 12.3 Pressure reducer "Interim pressure" Micro filter 1 Micro filter 2 13.1 Shut-off valve "Cable pressure"... -
Page 61: Pneumatics Diagram Rts 1000D, Rts 2600D And Rts 5200D, No. 073445.072
Page 61 Pneumatics diagram RTS 1000D, RTS 2600D and RTS 5200D, no. 073445.072... -
Page 62: Equipment List Electrics Rts 1000D, Rts 2600D And Rts 5200D
Page 62 Equipment list electrics RTS 1000D, RTS 2600D and RTS 5200D Humidity monitoring unit 1 Motor - Compressor 1 Humidity monitoring unit 2 Motor - Compressor 2 Humidity monitoring unit 3 Motor - Compressor 3 Control unit I.C.-engine Flow meter - Printed circuit board RTS... -
Page 63: Circuit And Wiring Diagram Rts 1000D, Rts 2600D Und Rts 5200D, No. 073659.000
Page 63 Circuit and wiring diagram RTS 1000D, RTS 2600D und RTS 5200D, no. 073659.000... -
Page 64: Equipment List Electrics Rts 1000D, Rts 2600D And Rts 5200D
Page 64 Equipment list electrics RTS 1000D, RTS 2600D and RTS 5200D Humidity monitoring unit 1 Motor - Compressor 1 Humidity monitoring unit 2 Motor - Compressor 2 Humidity monitoring unit 3 Motor - Compressor 3 Control unit I.C.-engine Flow meter - Printed circuit board RTS... -
Page 65: Circuit And Wiring Diagram Rts 1000D, Rts 2600D Und Rts 5200D, No. 073586.000
Page 65 Circuit and wiring diagram RTS 1000D, RTS 2600D und RTS 5200D, no. 073586.000... - Page 66 Page 66...
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Page 68: Ec Declaration Of Conformity
Fax+49 (0) 251 674 999-99 Make: LANCIER Monitoring mail@lancier-monitoring.de www.lancier-monitoring.de Type: Pressurization System RTS 1000D, RTS 2600D and RTS 5200D with Minidisplay to which this declaration refers, meets the relevant health and safety requirements of the following EC directives: 2006/42/EG Machinery Directive...