Related Manuals for APSCO ARC-60
Summary of Contents for APSCO ARC-60
- Page 1 ARC-60 60 GPM MAX WARNING BEFORE BEGINNING INSTALLATION OF THIS APSCO PRODUCT READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS REV1 10-19 INSTALLATION & OWNERS MANUAL...
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Page 2: Index Page
In order to consistently bring you the highest quality, full-featured products, we reserve the right to change our specification and designs at any time. APSCO products and logo are the trademark of APSCO. This document, including textual matter and illustrations, is copyright protected by APSCO, with all rights reserved. -
Page 3: Features Include
FEATURES INCLUDE: • Stainless Steel Construction • The basic size of our cooler is 22”x22”x12.5”, making it the most compact cooler in its class. • 6 Gallon Hydraulic Reservoir • Weight: 140 lbs dry, making it the lightest hydraulic cooler in its class • Flow Rate to 60gpm • Pressure rated to 3000 psi • Heat rejection is 28HP at 60gpm with 80°F ETD. This is the highest heat rejection in its class • Hydraulic filter – This filters your return fluid with a ten micron filter, has an integral bypass valve, and baffle. It also conveniently filters the oil that is added to the reservoir. • Filter Element = 10 micron • Filter Bypass valve- Set at 36 psi. This feature protects the filter from over pressurization due to cold oil or a blocked element. • System Cold Oil Bypass Valve – Set at 60psi. This feature ensures that the low pressure side of the hydraulic system stays at a low pressure. Primarily protects from over pressurization due to cold oil. • System relief valve – This Feature ensures that the maximum system pressure does not go any higher than what you set the valve at. Factory set at 3000psi and is adjustable from 500psi to 3000psi. • Flow control valve – This feature ensures the delivery of consistent flow to the hydraulically powered cooling blower motor. It is factory set to ensure the most efficient blower speed. Page 3... - Page 4 Page 4...
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Page 5: Start-Up Procedure
Warning: Rotating Fan Blade. Can cause piston will be ruined in a matter of seconds if operated without fluid. serious injury or cut. Keep hands clear. Turn off and lockout unit before servicing. Depending on the length and diameter of the system hoses you may need to add fluid to the reservoir several times. Install filter cap. Caution: Surface May be Hot. Ensure PTO is Slowly engage PTO with engine at idle speed. off and unit has cooled before servicing. Check for hydraulic leaks and repair as needed Check for fan operation. Note that the fan will turn slowly when system pressure is low. Recheck reservoir fluid level. Each time you add fluid disengage PTO, if the reservoir gets completely empty before POSITIONING AND MOUNTING: you add fluid you will need to bleed air from the lines again. The ARC-60 is designed to fit in very tight spaces, its narrow profile allows for behind the cab or frame rail mounting. Unit will ship with a mounting template Pressure relief valve setting – The ARC-60 pressure relief valve is factory set to aid in proper installation. (See FIG. 6) The ARC-60 requires at least 2” air gap to 3000psi. This is a good setting if all of your other system components are on the fan shroud side to allow for adequate air intake. rated to at least 3000psi. Failure to set the relief valve 200psi higher than system pressure or any other system relief valve will result in excess build up CONNECTIONS (SEE FIG.2): of heat. If you need to adjust the APSCO Note: SAE ports do not require a thread sealant, they seal with an o-ring. Make ROTATE CLOCKWISE TO pressure relief valve it can be accessed by INCREASE PRESSURE RELIEF sure your SAE fittings have a properly sized o-ring and removing the access panel at the bottom SETTING (INTERNAL HEX) are free of thread sealant. - Page 6 ARC-60 WITH DIRECTIONAL CONTROL VALVE FIGURE 2: Typical Installation Examples Air Discharge Air Inlet Hydraulic Motor Directional Optional Accessories (Table 2) Control Valve Optional Accessories (Table 2) Suction Processing Pump Pressure Return Hydraulic Pump ARC-60 WITHOUT DIRECTIONAL CONTROL VALVE Air Discharge...
- Page 7 FIGURE 3: ARC-60 External Shell Exploded View Page 7...
- Page 8 FIGURE 4: ARC-60 Internal Components Exploded View Page 8...
- Page 9 T27 TORX 7962 ARC-60 HEAT EXCHANGER 8104 FITTING ELBOW 20MORB-20HB 45 115 FT-LB 1 7/8" END WRENCH 8106 HOSE, HYD #20 ARC-60 7990 ARC-60 BRACKET, TANK MNT 8084 HE-MANIFOLD PLATE 8110 O-RING 2-231 2 7/8 OD 2 5/8 ID 1733...
- Page 10 TABLE 2 ACCESSORIES ITEM NO. PART NUMBER DESCRIPTION QTY. TORQUE VALUE REQUIRED TOOL 8306 STOCK FILTER ELEMENT 10 MICRON SQUARE SHANK SCREW DRIVER 8307 INORGANIC FILTER ELMNT 10 MICRON SQUARE SHANK SCREW DRIVER 8308 RV CAVITY PLUG 155 FT-LB 1 1/8" SOCKET FRM-ARC-30 ARC-30 NO DRILL BRACKET TABLE 3: TROUBLE SHOOTING GUIDE...
- Page 11 TABLE 4: REPAIR ITEM NO. PART NUMBER DESCRIPTION QTY. TORQUE VALUE REQUIRED TOOL 7996 FRONT PANEL, ARC-60 7709 1/4-20 X 5/8 SS TORX T27 BUTTON HD 6.3 FT-LB T-27 TORX 7997 TOP PANEL, ARC-60 7709 1/4-20 X 5/8" SS TORX T27 BUTTON HD 6.3 FT-LB...
- Page 12 FIGURE 5: ARC-60 REPAIR Page 12...
- Page 13 DRILL DIMENSIONS FIGURE 6 (NOT TO SCALE) Side of Cooler 22.00 12.60 8.50 2.60 5.50 Side of Cooler Page 13...
- Page 14 (918) 622.5600 email: sales@apscopower.com 8178 E. 44th Street, Tulsa, OK 74145 APSCOPOWER.COM...