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swaploader SL-2418 Parts And Operation Manual

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Model SL-2418
Parts and
Operations Manual
Hoist Serial Number: ____________________

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Summary of Contents for swaploader SL-2418

  • Page 1 Model SL-2418 Parts and Operations Manual Hoist Serial Number: ____________________...

  • Page 5: Table Of Contents

    Lubrication Diagram Hydraulic Oil Specifications Hydraulic Filter Interchange General Maintenance Parts List Replacement Bearing List Mast Lock (Safety Latch) Inspection & Adjustment Instructions Pressure Check Instructions Outer Tube Clamp Inspection and Adjustment Instructions EHV Manual Over-Ride Instructions SL-2418 Rev. 04/2020...
  • Page 7 INTRODUCTION...
  • Page 9 Record your SwapLoader Hoist serial number in the appropriate space provided on the title page. Your SwapLoader dealer needs this information to give you prompt, efficient service when you order parts. It pays to rely on an authorized SwapLoader Distributor for your service needs. For the location of the Distributor nearest you, contact SwapLoader.
  • Page 10 SwapLoader distributor or service center, that such products are free of defects in material and workmanship. All SwapLoader products with an original factory invoice date of September 1, 2009 or later qualify for warranty as defined in this Limited Warranty Statement.

  • Page 11: Safety Suggestions

    SAFETY SUGGESTIONS Do not operate or service this equipment until you have been properly trained and instructed in its use and have read the operation and service manual. Do not operate this equipment on uneven ground. Do not drive with the hoist in the dump position or with the hook to the rear.
  • Page 12 It is the responsibility of the owner and/or installer to insure that any additional safety devices required by state or local codes are installed on the SwapLoader Hoist and/or Truck Chassis.
  • Page 13 SAFETY INSTRUCTIONS 90P18 RELIEF VALVE 90P52 PROP DECAL 90P78 HIGH-PRESSURE FLUID The following is a list of all the Swaploader Safety Decals, and their part numbers. Please use when reordering replacement decals. WARNING 90P07 – OPERATIONS & SERVICE MANUAL INTRODUCTION 09/2009...
  • Page 14 90P08 – HOIST-BODY SPECIFICATIONS 90P09 – HYDRAULIC OIL SPECIFICATIONS 90P10 – HYDRAULIC OIL FLAMMABLE 90P11 – HOIST FALLING 90P13 – SWAPLOADER SAFETY INSTRUCTIONS 90P18 – RELIEF VALVE INTRODUCTION 09/2009...
  • Page 15 90P52 – PROP DECAL (OPTIONAL) 90P78 – HIGH-PRESSURE FLUID INTRODUCTION 09/2009...

  • Page 17: Installation

    INSTALLATION...

  • Page 19: Initial Inspection

    When the SwapLoader hoist is received from the factory, you should inspect the hoist for damage, which may have occurred in shipment. If damage has occurred, you should contact the shipper immediately. Be sure to note any damage or missing items on bill of Lading.

  • Page 20: Hoist Installation

    You should also consider the final weight distribution with regard to the bridge code when positioning the hoist. SL-2418.INS 04/2020...
  • Page 21 Drill the 21/32 diameter holes required and attach the brackets to the truck chassis with the 5/8- inch diameter bolts, washers, and locking hex nuts provided. Torque to 220 ft.lbs. SL-2418.INS 04/2020...
  • Page 22 Note: The hoist mainframe is made from high strength low alloy steel. Use an appropriate welding process. SL-2418.INS 04/2020...
  • Page 23 SL-2418.INS 04/2020...

  • Page 24: Controls Installation

    Assemble and install the control lever console (See diagram below). Typically the console is fastened to the floor of the cab and the control cables are routed through additional holes drilled in the floor. Your particular installation may require that additional brackets be fabricated or other modifications made. SL-2418.INS 04/2020...
  • Page 25 SL-2418.INS 04/2020...
  • Page 26 SL-2418.INS 04/2020...
  • Page 27 Swaploader. Take proper care when routing the control cables, as a good cable path is essential for a proper operating system. Keep bends in the cable path to a minimum and be as generous as possible.
  • Page 28 RETURN NUT ALIGN HOLES AND INSERT PIN SCREW NUT BACK FACE OF VALVE VALVE BODY SCREW SCREW FLANGE SLEEVE BACK TERMINAL SCREW FLANGE SLEEVE FLUSH WITH BOLT FLANGE FACE OF VALVE TO VALVE BODY SCREW NUT ON 2-10 SL-2418.INS 04/2020...
  • Page 29 The air hose is provided in a bulk length, which you can cut to length as required for running the air lines. Take care in routing the air lines and avoid hot areas such as exhaust pipes, etc. 2-11 SL-2418.INS 04/2020...
  • Page 30 2-12 SL-2418.INS 04/2020...
  • Page 31 2-13 SL-2418.INS 04/2020...

  • Page 32: Hydraulic Tank Installation

    Drawing No. 91H01. The hose length can be shortened if necessary. Secure the hose to the barb fittings with the hose clamps provided. Figure E 2-14 SL-2418.INS 04/2020...

  • Page 33: P.t.o. Selection

    L.H. As provided (See Note 2). The hydraulic pump rotation can be reversed to R.H. by a qualified hydraulic technician or it can be sourced through Swaploader. P.T.O. torque and power requirements are based on the unit operating at main NOTE 1: relief pressure.
  • Page 34 CW (right hand rotation pump) is needed; call SwapLoader for price and availability. NOTE: Consult the PTO supplier whenever uncertain about the correct pump rotation for a particular application. The table below lists the SwapLoader part number for both left and right hand rotation pumps for the SL-2418 hoist model: L.H. Rotation R.H.

  • Page 35: Pump Installation

    Hose Fitting Threads: SAE 37 (JIC) 1 1/16-12 Install the pressure hose as indicated. Tie up the pressure and suction hoses as necessary. Again, be sure the hoses are routed to avoid exhaust components and to stay clear of the drive shaft. 2-17 SL-2418.INS 04/2020...
  • Page 36 2-18 SL-2418.INS 04/2020...

  • Page 37: Start Up Procedure

    Fill out Product Registration form online at https://www.swaploader.com/warranty- registration/. NOTE: Failure to fill out Product Registration form within 15 days of installation may possibly void the warranty. 2-19 SL-2418.INS 04/2020...
  • Page 38 CAUTION: The SwapLoader hoist must be used with bodies or containers that properly fit the front hook and the rear hold-downs (See figure S054). If possible, pick up one of the containers that will actually be used with the SwapLoader hoist and verify the following: Outside dimensions of the long sills match the guiding rollers on the hoist.

  • Page 39: Ehv Installation

    EHV INSTALLATION Review all directions and diagrams provided before starting the Electric over Hydraulic Valve Installation. Electric Over Hyd. Valve - SERVICE PARTS SL-2418 Mount the 22P62 EHV to the ITEM PART # DESCRIPTION hoist’s Main Frame and attach all...
  • Page 40 Route control harness from valve into the truck cab. Determine the best location in the cab for the control box location and install with mounting screws (included). The location should be such that the controls can be easily reached while operating the truck. 2-22 SL-2418.INS 04/2020...
  • Page 41 2-23 SL-2418.INS 04/2020...
  • Page 43 (See Fig. 1 & 2). BUMPER LOCATION CHART DIM B. (Max) DIM. A SL-220/222 SL-330 & SL-406 & SL-105 SL-145 SL-180 SL-2418 SL-650 & SL-240 SL-400 SL-505/545 24 5/8” 13 1/2 15 3/4 15 1/4 14 1/4 16 1/2 22 5/8”...
  • Page 44 REAR BUMPER WDMT 95.66 (REF) 63H94 VERTICAL CHANNEL 9.58 TOTAL 114.82 FIG. 3 1800 NE Broadway Avenue, Des Moines, Iowa, U.S.A. 50313-2644 Phone: (515) 266-3042 • Fax: (515) 313-4426 • Toll Free: (888) 767-8000 E-Mail: sales@swaploader.net • Web Site: www.swaploader.com 10/05/09...
  • Page 45 (See Fig. 1 & 2). BUMPER LOCATION CHART DIM B. (Max) DIM. A SL-220/222 SL-330 & SL-406 & SL-105 SL-145 SL-180 SL-2418 SL-650 & SL-240 SL-400 SL-505/545 24 5/8” 19 3/4 22 1/2 21 3/4 25 1/4...
  • Page 46 VERTICAL CHANNEL 9.58 52H13 REAR BUMPER EXTENSIONS 58.42 TOTAL 173.24 FIG. 3 1800 NE Broadway Avenue, Des Moines, Iowa, U.S.A. 50313-2644 Phone: (515) 266-3042 • Fax: (515) 313-4426 • Toll Free: (888) 767-8000 E-Mail: sales@swaploader.net • Web Site: www.swaploader.com 05OCT09...

  • Page 55: Fender Assembly, Single Axle

    FENDER ASSEMBLY, SINGLE AXLE Aluminum (10H93) / Steel (11H13) (Diamond Plate Only) INSTALLATION INSTRUCTIONS 1. Review all directions and diagrams provided before starting fender installation. 2. Center fender above tire using block to maintain the proper height. Fender should be approximately 5” above tire to allow for suspension movement (See Fig.
  • Page 56 TRUCK bearings, gears, etc. (REF) 4 @ 6” CENTERS 7/16 DIA. HOLE 1800 NE Broadway Avenue, Des Moines, Iowa, U.S.A. 50313-2644 Phone: (515) 266-3042 • Fax: (515) 313-4426 • Toll Free: (888) 767-8000 E-Mail: sales@swaploader.net • Web Site: www.swaploader.com 10/05/09...

  • Page 57: Rear Light Bar Assembly

    REAR LIGHT BAR ASSEMBLY (51H68) 10/05/09...
  • Page 58 REAR LIGHT BAR ASSEMBLY (51H68) INSTALLATION INSTRUCTIONS Review all directions and diagrams provided before starting rear light bar installation. 2. Trim truck frame to indicated dimensions (See Fig. 1). This step may have already been preformed if a bumper was previously installed. 3.
  • Page 59 FIG. 3 1800 NE Broadway Avenue, Des Moines, Iowa, U.S.A. 50313-2644 Phone: (515) 266-3042 • Fax: (515) 313-4426 • Toll Free: (888) 767-8000 E-Mail: sales@swaploader.net • Web Site: www.swaploader.com 10/05/09...
  • Page 60 10/05/09...

  • Page 65: Operation

    OPERATION...

  • Page 67: Loading A Container

    OPERATING INSTRUCTIONS During all operations of the SwapLoader, the speed of the engine should be maintained at 1,000 to 1,200 RPM, assuming the ratio of the Power Take Off is about 100%. LOADING A CONTAINER Engage the P.T.O. (Refer to P.T.O. manual for operation).
  • Page 68 WARNING: Make sure work area is clear of people and obstacles prior to dumping or unloading containers. SwapLoader strongly recommends that a back up alarm be installed on the truck chassis. The operation of the hook hoist is that the truck...

  • Page 69: Placing A Container On The Ground

    Rotate jib all the way till the container touches the ground. Pull away from container and rotate jib back into the transport position. WARNING: DON'T OVER SPEED THE PUMP 1,500 RPM MAXIMUM. DON'T DUMP ON UNEVEN GROUND. SL-2418.OPE 11/98...

  • Page 70: Hoist Prop Operating Instructions

    3. Lower hoist until rests on top of prop. WARNING: DO NOT power hoist down onto prop. Make sure prop is inserted into retaining pocket on hoist (See Figure B). DO NOT attempt to use prop to support the hoist with a loaded container. Figure B SL-2418.OPE 11/98...
  • Page 71 LOWERING PROP 1. Raise hoist and lower prop until it sets on the prop rest. WARNING: If the prop is not in perfect working order, it must be repaired before using. SL-2418.OPE 11/98...

  • Page 73: Maintenance

    MAINTENANCE...

  • Page 75: Weekly Service (50 Operations)

    Inspection & Adjustment Instructions on page 4-14 of the maintenance section. Change hydraulic oil, replace hydraulic filter element, and wash out suction strainer. Check main relief valve setting. Refer to the Pressure Check Instructions on page 4-11 of the maintenance section. (Pressure should be 2,800 PSI minimum). SL-2418.MAI 04/2020...
  • Page 76 SL-2418.MAI 04/2020...
  • Page 77 Filter Part Number Filter Part Number Name Name Baldwin BT8443 Hydac 0085MA010P Behringer BSO92E10N25 SPE25-10 Donaldson P550255 Norman Fleetguard HF6511 F4E-040CCB Flow Ezy FEE30-10L Purolator 20201 FPE40-10N Zinga * AE-10L * Brand of Element supplied from factory on hoist. SL-2418.MAI 04/2020...
  • Page 78 HYDRAULIC PUMP, GEAR (4.46 CID, R.H. ROT.) 20P41 SEAL KIT, HYDRAULIC PUMP * * * * * * * * 20P22 HYDRAULIC FILTER, 15 GPM 20P23 HYDRAULIC FILTER ELEMENT 20P64 INDICATOR GAUGE, FILTER * * * * * * * * SL-2418.MAI 04/2020...
  • Page 79 3/8-16 x 1-1/2 FL HD SCREW (BRASS) * * * * * * * * 60H11 WEAR BLOCK – (JIB) 61H90 WEAR BLOCK SPACER 00P79 3/8-16 x 3/4 FL HD SCREW (BRASS) * * * * * * * * SL-2418.MAI 04/2020...
  • Page 80 ROLLER ASSEMBLY (FOR 50H74 PIVOT JOINT SUB-ASSEMBLY) 23H07 BRONZE BEARING; QTY: 1 PER ROLLER * * * * * * * * 20P45 or 22P47 HYD CYLINDER 5-1/2 x 39 (Lift/Dump) 22P14 CYLINDER BEARINGS; CONTACT SWAPLOADER * * * * * * * * SL-2418.MAI 04/2020...
  • Page 81 MAST LOCK INSPECTION & ADJUSTMENT INSTRUCTIONS All SwapLoader hook-lift hoists come with a mast lock (safety latch) assembly that is located on the bottom side of the outer tube. When the jib is extended the mast lock then engages the latch bars (forks) on the pivot joint, making the jib, outer tube, and pivot joint into a continuous member for raising the container or body up into a dump mode.
  • Page 82 5. Once the 1/4" clearance is achieved, then tighten the jam nut. Make sure to hold the adjustment bolt from turning when tightening the jam nut. Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure.
  • Page 83 JIB LOCKOUT VALVE INSPECTION & ADJUSTMENT INSTRUCTIONS All SwapLoader hook-lift hoists have a jib lockout valve (see illustration below) to prevent accidental operation of the telescopic jib, while the hoist is up in a dump mode. Because the jib lockout valve can block the flow of hydraulic oil to the jib cylinder, should the valve come out of adjustment the telescopic jib may experience a reduction in extension or retraction speed to the point of stalling out.
  • Page 84 Work Port Size Spool Type Pt. No. (Maximum) (Maximum) 21P28 3/4-16 ORB (SAE 8) 2-Way, 2-Position N.C. 4,600 PSI (Nominal) 16 GPM (Nominal) Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure. 4-10 SL-2418.MAI 04/2020...
  • Page 85 50 PSI Graduation Marks RECOMMENDED PRESSURE GAUGE ILLUSTRATION Should you not be able to source a hydraulic gauge locally, SwapLoader can provide one at a reasonable cost (Hyd. Pressure Gauge & Hose Ass’y – Part No. 22P10). PRESSURE CHECK STEPS 1.
  • Page 86 LIFT RAISE/UNLOAD RETRACT 5. Check the gauge for the maximum developed system pressure. The SL-2418 should have a reading of 2,800 PSI. 6. With the pressure check complete; release all functions and disengage the P.T.O. Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure.
  • Page 87 Continue to push the lever forward until steps 5-6 are complete. 5. Check the gauge for the maximum developed system pressure. The SL-2418 should have a reading of 2,800 PSI. 6. With the pressure check complete; release all functions.
  • Page 88 INSPECTION The illustration below is a typical hoist clamp assembly for the 100 & 200 series SwapLoader hoist models. For optimum performance out of your SwapLoader SL-2418 hooklift the gap between the top of the jib horizontal tube and the top inside surface of the outer tube should be kept between 1/16”...
  • Page 89 A Phillip’s screwdriver is recommended to be used to assist in pressing in the valve spool button. Properly working pump & P.T.O is required to move cylinders. Be careful of your surroundings and any bodies loaded on hoist when manually actuating cylinders! 4-15 SL-2418.MAI 04/2020...
  • Page 91 PARTS LIST...
  • Page 93 HHCS 5/8-11 UNC X 1-3/4 GR8 0.31 90P90 NAME PLATE INSERT 0.10 TOTAL 2746.20 50H71 SL-2418 BASE HOIST W/ FIXED JIB BASE HOIST W/ FIXED JIB NOTES: SL-2418 1. NOT SHOWN. SEE PT-90H99 IN THE PARTS SECTION. 50H71 REV D...
  • Page 94 MAINFRAME SUB-ASSEMBLY SL-2418 50H72 ~ REV E...
  • Page 95 WASHER, DISC LOCK 1/2 DIA PR 0.02 01P33 WASHER, DISC LOCK 7/8 DIA PR 0.07 80P09 ROLLER ASSEMBLY 33.88 90P03 1/8" NPT ZERK 0.02 12 15 90P28 1/8" NPT ZERK 45 0.03 TOTAL 439.34 PIVOT JOINT SUB-ASSEMBLY 50H74 PIVOT JOINT SUB-ASSEMBLY SL-2418 PT-50H74 REV F...
  • Page 96 WEAR BLOCK BEYOND SEE DETAIL C-C (TYP) (TYP) (TYP) (BEYOND) TELESCOPIC JIB SUB-ASSEMBLY (TYP) SL-2418 50H73 ~ REV D...
  • Page 97 SAFETY LATCH ASSEMBLY SL-2418 50H76 REV C...
  • Page 98 (REF) HYD CONTROL VALVE (REF) HYD TANK (REF) HYD TANK (REF) HYD CONTROL VALVE (REF) HOIST INSTALLATION KIT ASS'Y SL-2418 52H35...
  • Page 100 HYD CYL 5 1/2Ø x 39 (22P47 REF) HYD CYL 3 Ø x 24 (22P46 REF) BHD TEE RIGHT ADP BHD UNION BHD TEE UPPER ADP LEFT ADP BHD UNION LOWER ADP SL-2418 90H99 ~ REV A...
  • Page 101 BHD TEE BHD TEE LEFT ADP RIGHT ADP (SEE NOTE 1) BHD UNION BHD UNION UPPER ADP LOWER ADP HYD CONTROL VALVE (REF) SL-2418 91H01...
  • Page 102 HYD PUMP (REF) TANK STRAINER HYD TANK (REF) (20P07) (REF) (20P25) SUPPLIED BY CUSTOMER HYD CONTROL VALVE (REF) HYD. SUB-ASS'Y - PUMP CIRCUIT SL-220/222/240/2418 90H98...
  • Page 103 OUTER TUBE ASS'Y (REF) (50H65) (ON DASHBOARD) OUTER TUBE ASS'Y (REF) (50H65) (ON VISOR) DECAL ASSEMBLY SL-2418 50H75 ~ REV A...
  • Page 105 OPTIONS...
  • Page 108 HOIST CONTROL CONTROL (TYP) 1/4-18 NPTF PORT SUPPLY AIR CONTROL ASS'Y - 2 SECTION SL-220/222/240/2418 90H61 ~ REV B...
  • Page 109 HYD CONTROL VALVE ASS'Y (20P88) (REF) W/ AIR SHIFT KITS (20P95) (REF) BRASS ADP, PUSH-ON TUBE/ CONTROL HANDLE ASS'Y MP SVL 90° (-4-2) 2 SECTION AIR HYD ADP, MP/FMP (-4-2) (20P72) (REF) BRASS ADP, PUSH-ON TUBE/ MP SVL 90° (-4-2) BRASS ADP, PUSH-ON TUBE/MP (-4-2) LEAVE EXHAUST PORT OPEN HYD ADP, MP/FMP (-4-2)
  • Page 110 HOIST INSTALLATION KIT (EHV) SL-2418 52H86...
  • Page 111 EHV TANK CIRCUIT SL-2418 91H30 REV A...
  • Page 112 EHV PUMP CIRCUIT 200 SERIES 91H31...
  • Page 113 U.S.A. LTD. EHV VALVE HOSE CIRCUIT SL-2418 91H33...
  • Page 116 1800 NE Broadway Avenue, Des Moines, Iowa, U.S.A. 50313-2644 Phone: (515) 266-3042 • Fax: (515) 313-4426 • Toll Free: (888) 767-8000 E-Mail: sales@swaploader.net • Web Site: www.swaploader.com...

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