Record your SwapLoader Hoist serial number in the appropriate space provided on the title page. Your SwapLoader dealer needs this information to give prompt, efficient service when ordering parts. It pays to rely on an authorized SwapLoader Distributor for your service needs. For the location of the Distributor nearest you, contact SwapLoader.
SwapLoader U.S.A., Ltd., (SwapLoader), warrants to the original purchaser of any new SwapLoader product sold by an authorized SwapLoader distributor or service center, that such products are free of defects in material and workmanship. All SwapLoader products with an original factory in-service date of August 1, 2023, or later qualify for warranty as defined in this Limited Warranty Statement.
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Upon evaluation of the returned parts if warranty is approved credit will be issued to the appropriate distributor account for the approved warranty costs which may include parts, labor, and/or freight. SwapLoader will, at its discretion, adjust labor credit to pre-authorized or known repair times for covered repairs or service. Warranty Limitations & Responsibilities: ...
The container specifications must match the hoist specifications. Keep the containers and hoist in good working order. DO NOT use if repairs are needed. Perform periodic inspections and maintenance as required by the maintenance section of the operator’s manual. 1.0.INT.SL-2418...
It is the responsibility of the owner and/or installer to ensure that any additional safety devices required by state or local codes are installed on the SwapLoader Hoist and/or Truck Chassis.
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Section I: Introduction The following is a list of all the SwapLoader Safety Decals, and their part numbers. Please use when reordering replacement decals. 90P07 – OPERATIONS & SERVICE MANUAL 90P08 – HOIST-BODY SPECIFICATIONS 90P09 – HYDRAULIC OIL SPECIFICATIONS 90P10 – HYDRAULIC OIL FLAMMABLE 90P11 –...
Section I: Introduction Serial Number Locations on a SwapLoader Hoist Serial Number Tag is located at the front driver side of the hoist (gray arrow on first picture). The Serial Number is also stamped into the frame of the hoist on the top of the “inner rail”...
SwapLoader U.S.A., Ltd. immediately. GENERAL INSTALLATION PROCEDURE The installation of the SwapLoader on a truck chassis will generally follow these steps: 1. Install hoist assembly onto truck chassis. 2. Mount the hydraulic control valve or EHV system to the hoist and install the hydraulic plumbing from the control valve to the hydraulic cylinders.
RATING OF ANY OF THE INDIVIDUAL COMPONENTS OF THE COMPLETED CHASSIS (TIRES, AXLES, SUSPENSION, ETC.) 2. There are three types of mount brackets used on the Model SL-2418 hoist as indicated in Fig. B and Pg. 5-6. They are the front brackets (Pt. No.64H36), the mid brackets (Pt. No.
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E. You may need to modify the mount brackets or add shim plates to allow for variances in the width of the truck chassis as well as to allow for top rivets, stepped channels, etc. Figure C Figure D Figure E 2.0.INS.SL-2418...
SwapLoader. Take proper care when routing the control cables, as a good cable path is essential for a proper operating system. Keep bends in the cable path to a minimum and be as generous as possible.
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/ flange / sleeve assembly, make sure that the control head remains in the neutral position. 6. Tighten the .750-16 UNF jam nut against the sleeve and lock in position. 7. Bring flange into position on bolt assembly to valve housing. 2.0.INS.SL-2418...
The air hose is provided in a bulk length, which you can cut to length as required for running the air lines. Take care in routing the air lines and avoid hot areas such as exhaust pipes, etc. 2.0.INS.SL-2418...
Section II: Installation EHV INSTALLATION (OPTION) 1. Review all directions and diagrams provided before starting the Electric over Hydraulic Valve Installation. Electric Over Hyd. Valve - SERVICE PARTS SL-2418 PART ITEM DESCRIPTION 2. Mount the 22P62 EHV to the hoist’s...
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3. Route control harness from valve into the truck cab. Determine the best location in the cab for the control box location and install with mounting screws (included). The location should be such that the controls can be easily reached while operating the truck. 2.0.INS.SL-2418...
OPERATING CYCLE. HOW TO IDENTIFY WHAT PUMP IS NEEDED The SwapLoader factory supplied pump is a bushing style gear pump, because of the pressure requirements of the SwapLoader hooklift hoist. By design the bushing style pumps are single rotation (rotation specific).
This hose must be purchased from a local hydraulic hose assembly supplier per the following specification: a. Hose ID: 3/4 inch b. Working Pressure: 3000 PSI c. Hose Fitting Threads: SAE 37° (JIC) 1 1/16-12 2-10 2.0.INS.SL-2418...
Install the hydraulic return hose and the hose barb fitting between the filter and the control valve assembly as shown on Pg. 5-8. The hose length can be shortened if necessary. Secure the hose to the barb fittings with the hose clamps provided. Figure F 2-11 2.0.INS.SL-2418...
VOID THE WARRANTY. CAUTION The SwapLoader hoist must be used with bodies or containers that properly fit the front hook and the rear hold-downs (see Subframe Critical Dimensions on Pgs. 2-13). If possible, pick up one of the containers that will be used with the SwapLoader hoist and verify the following: ...
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WELD HOOK GUARD TO BODY OR ADD STRUCTURAL SUPPORT AS NEEDED FOR THE APPLICATION. THIS DRAWING PROVIDES THE CRITICAL SUB-FRAME DIMENSIONS FOR COMPATABILITY WITH THE SWAPLOADER HOOK LIFT HOIST. IT IS THE SUB-FRAME SUPPLIER’S RESPONSIBILITY TO PROVIDE A SUB-FRAME OF SUFFICIENT CAPACITY WHICH PROPERLY SUPPORTS THE BODY/CONTAINER WHEN USED WITH THE HOOK LIFT HOIST.
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Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – REAR BUMBER ASSEMBLY 1. Review all directions and diagrams provided before starting bumper installation. 2. Trim truck frame to indicated dimensions (see Fig. A). These dimensions will facilitate the mounting of the rear light assembly if it is also being mounted. 3.
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Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – REAR BUMBER ASSEMBLY w/ EXTENSIONS 1. Review all directions and diagrams provided before starting bumper installation. 2. Trim truck frame to indicated dimensions (see Fig. A). These dimensions will facilitate the mounting of the rear light assembly if it is also being mounted. 3.
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Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – FOLDING BUMBER ASSEMBLY 1. Review all directions and diagrams provided before starting bumper installation. Typically, a folding bumper is needed when the rear of the container extends beyond the back of the truck such that the distance between the truck bumper and container rear exceeds 24”...
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Section II: Installation - Accessories MATERIAL LIST FOR 51H44 5. Assemble the Bumper ITEM PART # DESCRIPTION WT-lb/ea. Assembly to the Front and 51H45 Slip Bracket Wdmt 9.71 Rear Brackets (see Fig. C). 51H46 Bumper Tube Wdmt 47.83 Refer to the Typical Bolted 62H84 Pivot Arm 24.79...
Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – DROP DOWN BUMPER ASSEMBLY 1. Review all directions and diagrams provided before starting bumper installation. Typically, a drop down bumper is needed when the rear of the container extends beyond the back of the truck such that the distance between the truck bumper and container rear exceeds 24”...
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Section II: Installation - Accessories MATERIAL LIST FOR 51H11 ITEM PART # DESCRIPTION WT-lb/ea. 51H12 Long Pivot Arm R.H 16.08 51H13 Long Pivot Arm L.H. 16.08 51H14 Short Pivot Arm R.H. 8.89 51H15 Short Pivot Arm L.H. 8.89 51H16 Bumper Tube 113.05 51H17 Mount Bracket...
Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – FENDER ASSEMBLY, SINGLE AXLE 1. Review all directions and diagrams provided before starting fender installation. 2. Center fender above tire using block to maintain the proper height. Fender should be approximately 5” above tire to allow for suspension movement (see Fig.
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Section II: Installation - Accessories MATERIAL LIST FOR 10H93 OR 11H13 ITEM PART # DESCRIPTION WT-lb/ea. 10H74 Fender Bracket Wdmt. 8.05 21H37 Mounting Plate 1.09 21H42 Rubber Spacer 0.85 21H61 Fender Tube 1.26 00P34 3/8-16 UNC Locking Nut 0.02 00771 3/8 Dia.
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Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – LIGHT BAR ASSEMBLY 1. Review all directions and diagrams provided before starting rear light bar installation. 2. Trim truck frame to indicated dimensions (see Fig. A). This step may have already been performed if a bumper was previously installed.
Section II: Installation ‐ Accessories INSTALLATION INSTRUCTIONS – ROLLER & ROLLER MOUNT ASSEMBLY 1. Review all directions and diagrams provided before starting roller and roller mount installation. 2. Locate position for roller mount brackets (Pt. No. 32H03) between cross sills of the container. Rollers should be positioned as far back and as wide as possible for stability. For hoist and folding bumper clearance, do not place brackets any closer than 11”...
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Section II: Installation ‐ Accessories 4. Once the mount brackets are located on the container, weld the roller mount brackets in place (see Fig. A). 5. Install the roller (Pt. No. 10H12) between the brackets with the roller axle (Pt. No. 10H31) and the fasteners provided (see Fig.
Section II: Installation ‐ Accessories INSTALLATION INSTRUCTIONS – TOOLBOX 1. Review all directions and MATERIAL LIST FOR 10H92 OR 11H12 diagrams provided before ITEM PART # DESCRIPTION WT-lb/ea. starting toolbox installation. 10H88 Toolbox Bkt, 18 In. Pair 28.00 22H71 Toolbox Rubber Spacer 2. Position toolbox brackets 90P27 Aluminum Toolbox 50.00...
WARNING: MAKE SURE WORK AREA IS CLEAR OF PEOPLE AND OBSTACLES PRIOR TO DUMPING OR UNLOADING CONTAINERS. SWAPLOADER STRONGLY RECOMMENDS THAT A BACKUP ALARM BE INSTALLED ON THE TRUCK CHASSIS. THE OPERATION OF THE HOOK HOIST IS THAT THE TRUCK IS BACKED UP TO THE BODY TO PICK IT UP AND SO THERE IS A POTENTIAL PINCH POINT BETWEEN THE BODY AND THE HOOK.
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STEP 2. EXTEND THE MAIN LIFT CYLINDERS (LEFT CONTROL BACKWARD). CAUTION: DO NOT RETRACT THE JIB WHILE DUMPING. RETRACTING THE JIB DURING DUMPING MAY UNLOCK THE MECHANICAL JIB LATCHES WHICH COULD ALLOW THE CONTAINER TO CRASH DOWN ONTO THE HOIST AND/OR ABRUPTLY UNLOAD. 3.0.OPE.SL-2418...
CONTAINER AND ROTATE JIB BACK INTO THE TRANSPORT POSITION. WARNING: 1. DON'T OVER SPEED THE PUMP 1,500 RPM MAXIMUM. 2. DON'T DUMP, MOUNT OR DISMOUNT BODIES ON UNEVEN GROUND. DON'T DRIVE WITH THE HOIST IN THE DUMP POSITION OR WITH THE HOOK TILTED BACK. 3.0.OPE.SL-2418...
41 5/8” outside width as ‘wide spacing’. HOIST STANDARD: All SwapLoader hooklift hoists are made so that the rear rollers can be spaced at either the wide spacing or narrow spacing depending on the subframe design (the only exception is the SL-105 which can only accommodate a ‘wide spacing’...
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Section III: Operation REAR ROLLER SPACING ADJUSTMENT INSTRUCTIONS (cont’d) NARROW TO WIDE ROLLER SPACING ADJUSTMENT: To change a hoist from the narrow roller spacing to a wide roller spacing follow these instructions: 1. Loosen and remove the retaining bolts, washers and roller retainer. 2.
2. Change hydraulic oil, replace hydraulic filter element, and wash out YEARLY SERVICE suction strainer. 3. Check main relief valve setting. Refer to the pressure check instructions on Pg. 4-7 to 4-9 of the Maintenance section (pressure should be 2,800 psi minimum). 4.0.MAI.SL-2418...
Filter Part Number Name Name Baldwin BT8443 Hydac 0085MA010P Behringer BSO92E10N25 SPE25-10 Donaldson P550255 Norman Fleetguard HF6511 F4E-040CCB Flow Ezy FEEE30-10L Purolator 20201 PFE40-10N Zinga* AE-10L * Brand of Element supplied from factory on hoist 4.0.MAI.SL-2418...
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MAST LOCK INSPECTION & ADJUSTMENT INSTRUCTIONS All SwapLoader hook-lift hoists come with a mast lock (safety latch) assembly that is located on the bottom side of the outer tube. When the jib is extended the mast lock then engages the latch bars (forks) on the pivot joint, making the jib, outer tube, and pivot joint into a continuous member for raising the container or body up into a dump mode.
5. Once the 1/4" clearance is achieved, tighten the jam nut. Make sure to hold the adjustment bolt from turning when tightening the jam nut. JIB LOCKOUT VALVE INSPECTION & ADJUSTMENT INSTRUCTIONS All SwapLoader hook-lift hoists have a jib lockout valve to prevent...
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6. Test function. SPECIFICATION PART NUMBER & SwapLoader Work Port Size Spool Type Pt. No. 23P04 3/4-16 ORB (SAE 8) 2-Way, 2-Position N.C. Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure. 4.0.MAI.SL-2418...
3/8-inch diameter high pressure hydraulic hose that is 2 to 3 foot in length (see illustration below). Should you not be able to source a hydraulic gauge locally, SwapLoader can provide one at a reasonable cost (Hyd. Pressure Gauge & Hose Assembly – Pt. No. 22P10).
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Section IV: Maintenance This 90° male #4 JIC hydraulic adapter is supplied by SwapLoader and should be installed in the hydraulic control valve at the time of the hoist installation (see the hoist parts & operations manual). 2. Remove the female JIC #4 cap from the male JIC #4 adapter and attach the pressure gauge to the hydraulic control valve (see illustration below).
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Continue to push the lever forward until steps 5-6 are complete. 5. Check the gauge for the maximum developed system pressure. The SL-2418 should have a reading of 2,800 PSI. 6. With the pressure check complete; release all functions.
INSPECTION The illustration below is a typical hoist clamp assembly for the SwapLoader 100 & 200 Series hoist models. For optimum performance out of your SwapLoader SL-2418 hooklift the gap between the top of the jib horizontal tube and the top inside surface of the outer tube should be kept between 1/16”...
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3. Once the gap between the top of the jib horizontal tube and the top inside surface of the outer tube is between 1/16” to 1/8” the jam nuts can be tightened up. 4-11 4.0.MAI.SL-2418...
USED TO ASSIST IN PRESSING IN THE VALVE SPOOL BUTTON. CAUTION! NOTE 3: BE CAREFUL OF YOUR SURROUNDINGS AND PROPERLY WORKING PUMP & PTO IS REQUIRED TO ANY BODIES LOADED ON HOIST WHEN MOVE CYLINDERS. MANUALLY ACTUATING CYLINDERS! 4-12 4.0.MAI.SL-2418...
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Section V: Parts 50H71 - BASE HOIST ASSEMBLY SL-2418 HEX HEAD CAP SCREW TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT 23H56 Lockout Ramp, 2-7/8 x 4-1/4 1.18 1.18 W/ LOCK WASHER SIZE Main Frame Sub-Assembly 1141.43 796.57 50H72...
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Section V: Parts 50H72 – MAIN FRAME SUB-ASSEMBLY SL-2418 HEX HEAD CAP SCREW TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT 42H11 Jib Lockout Mnt Wdmt, 5x4-1/4 2.39 2.39 W/ LOCK WASHER SIZE Pin, MF/Cyl 2-1/2 x 6 50H13 9.76...
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Section V: Parts 50H74 – PIVOT JOINT SUB-ASSEMBLY SL-2418 HEX HEAD CAP SCREW TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT 50H78 Pivot Joint Weldment 10.83 21.66 W/ LOCK WASHER SIZE 51H70 Pin, PJ/OT 2-1/2 x 6-1/8 16.39...
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Section V: Parts 50H73 – TELESCOPIC JIB SUB-ASSEMBLY SL-2418 HEX HEAD CAP SCREW TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT 50H02 Pin, Jib/Cyl 1-1/4 x 8-3/4 3.53 3.35 W/ LOCK WASHER SIZE 50H64 Fixed Jib Wdmt 54 472.26 472.26...
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Section V: Parts 50H76 – SAFETY LATCH SUB-ASSEMBLY SL-2418 HEX HEAD CAP SCREW TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT 10H35 Take Up Wdmt, 3/8-16 x 4-7/8 0.30 0.60 W/ LOCK WASHER SIZE 20H93 Latch Stop 0.10...
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Section V: Parts 90H99 – BASE CYLINDER CIRCUIT SL-2418 PART ITEM DESCRIPTION lb/ea. lb/all 90H74 Nylon Hose Sleeve x 60" 0.25 0.25 10P39 Adp Hyd 08MJ/08MB 0.10 0.10 11P02 Adp Hyd 10MJ/10MJ BHD 0.40 0.40 11P23 Adp Hyd 08MJ/08MB 90 0.30...
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Section V: Parts 91H01 – TANK CIRCUIT SL-2418 PART ITEM DESCRIPTION WT-lb/all lb/ea. 10P21 Clamp, T-Bolt Ø1-1/2 0.10 0.10 10P26 Adp Hyd 20MP/16MP 0.70 0.70 10P37 Adp Hyd 04MJ/04MP 90 0.30 0.30 10P38 Adp Hyd 04FJ Cap 0.10 0.10 11P04 Adp Hyd 10MJ/10MB 90 0.40...
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Section V: Parts 90H98 – PUMP CIRCUIT SL-2418 PART ITEM DESCRIPTION lb/ea. lb/all 10P78 T-Bolt Clamp, 1-3/4 Dia 0.15 0.30 10P90 Adp Hyd 12MJ/12MB 0.40 0.40 10P91 Adp Hyd 12MJ/16MB 45 0.50 0.50 12P24 Adp Hyd 20HB/20MB 0.40...
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Section V: Parts 90H64 – MANUAL CONTROLS, 2-SECTION SL-2418 PART ITEM DESCRIPTION WT-lb/all lb/ea. 10H51 Valve Mount Bracket 8.20 8.20 20P08 Control Handle, Cable 2.80 5.60 20P09 Control Console, 2 Sect 4.10 4.10 20P10 Bonnet Kit, V20 0.50...
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VI: Options 90H61 – AIR CONTROLS, 2-SECTION SL-2418 PART ITEM DESCRIPTION WT-lb/all lb/ea. 10H51 Valve Mount Bracket 8.20 8.20 51H27 Air Cntrl Handle Console, -Section 4.20 4.20 12P94 Air Line Kit 1.40 1.40 20P39 Hyd Valve, 2 Sect 2800 V20 27.00...
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FITTING AND TUBING SHOWN ARE PART OF THE 12P94 AIR LINE KIT WHICH CONTAINS FITTINGS FOR MULTIPLE HOIST/PLUMBING CONFIGURATIONS. NOT ALL FITTINGS MAY BE UTILIZED. THE 20P95 AIR SHIFT KITS ARE TO BE INSTALLED ON THE HYD. CONTROL VALVE BY THE HOIST INSTALLER. PREFERENCE INSTALLTION INSTRUCTIONS INCLUDED WITH THE AIR SHIFT KIT. 6.0.OPT.SL-2418...
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