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PowerStop
®
Vehicle Restraint
Owner's/User's Manual
Poweramp • Division of Systems, LLC • W194 N11481 McCormick Drive • Germantown, WI 53022
800.643.5424 • fax: 262.255.5917 • www.poweramp.com • techservices@poweramp.com
Printed in U.S.A.
Manual No. 4111-0014
© 2020 Systems, LLC - All Rights Reserved
Apr. 2020
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Table of Contents
Troubleshooting
Related Manuals for SYSTEMS Poweramp PowerStop M
Summary of Contents for SYSTEMS Poweramp PowerStop M
- Page 1 PowerStop ® Vehicle Restraint Owner’s/User’s Manual Poweramp • Division of Systems, LLC • W194 N11481 McCormick Drive • Germantown, WI 53022 800.643.5424 • fax: 262.255.5917 • www.poweramp.com • techservices@poweramp.com Printed in U.S.A. Manual No. 4111-0014 © 2020 Systems, LLC - All Rights Reserved...
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Page 2: Table Of Contents
Table of Contents Page Page Precautions Maintenance Recognize Precautionary Information .....1 Maintenance Precautions ........25 General Operational Precautions ......1 Periodic Maintenance ..........26 Operational Precautions ...........2 Adjustments Safety Decals .............4 Placard................4 Adjust Dock Leveler and Vehicle Restraint Owner’s/User’s Responsibilities ......6 Interlock.............. -
Page 3: Precautions
WARNING: This product can expose you to chemicals including lead, which are known to the State of California to cause cancer or birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov 4111-0014 — Apr. 2020 © 2020 Systems, LLC... -
Page 4: Operational Precautions
Keep hands and feet clear of pinch points. Avoid putting any part of your body near moving parts. Make sure lip overlaps onto transport vehicle bed at least 4 in. (102 mm). Keep a safe distance from both side edges. 4111-0014 — Apr. 2020 © 2020 Systems, LLC... - Page 5 Do not overload the dock leveling device. Do not operate any equipment while under the influence of alcohol or drugs. Do not leave equipment or material unattended on dock leveling device. 4111-0014 — Apr. 2020 © 2020 Systems, LLC...
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Page 6: Safety Decals
This print is the property of Systems, LLC and represents a proprietary article in which Systems, LLC retains any and all patent and other rights, including exclusive rights of use and/or manufacture and/or sale. Possession of this print does not convey any permission to reproduce, print or manufacture the article or articles shown therein, such permission to be granted only by written authorization signed by an officer or other authorized agent of Systems, LLC thereof. -
Page 7: Placard
(Manual Restraint) Press DOCK ALERT STATUS button. WARNING: CANCER AND REPRODUCTIVE HARM Lights change to RED inside and GREEN outside. 1751-1265 Rev A www.P65Warnings.ca.gov 1751-1265 4111-0014 — Apr. 2020 © 2020 Systems, LLC... -
Page 8: Owner's/User's Responsibilities
Contact manufacturer for any wheel chocks shall be engaged. Also, whenever replacements. possible, air-ride suspension systems should have the air exhausted prior to performing said 5) Modifications or alterations of restraining devices loading and unloading operations. - Page 9 11) Restraining devices that are structurally damaged shall be removed from service, inspected by a manufacturer’s authorized representative, and repaired or replaced as needed or recommended by the manufacturer before being placed back in service. 4111-0014 — Apr. 2020 © 2020 Systems, LLC...
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Page 10: Introduction
To illustrate which connections are to be made in the field at installation, electrical drawings are included • Consult the factory for operating range information with each order or by contacting Systems, LLC for sloped approaches. Technical Services. Call Systems, LLC to discuss available options to meet your specific needs. -
Page 11: Component Identification
E — Outside Light Assembly E — Outside Light Assembly F — Outside Signs F — Outside Signs G — Inside Sign G — Inside Sign *Control box appearance may vary depending on options. 4111-0014 — Apr. 2020 © 2020 Systems, LLC... -
Page 12: Installation
Always keep a fire extinguisher of the proper type nearby when grinding or welding. Only trained installation professionals with the proper equipment should install this product. 4111-0014 — Apr. 2020 © 2020 Systems, LLC... -
Page 13: Concrete Dock Face
This print is the property of Systems, LLC and represents a proprietary article in which Systems, LLC retains any and all patent and other rights, including exclusive rights of use and/or manufacture and/or sale. Possession of this print does not convey any permission to reproduce, print or manufacture the article or articles shown therein, such permission to be granted only by written authorization signed by an officer or other authorized agent of Systems, LLC thereof. -
Page 14: Low Pit Floor
This print is the property of Systems, LLC and represents a proprietary article in which Systems, LLC retains any and all patent and other rights, including exclusive rights of use and/or manufacture and/or sale. Possession of this print does not convey any permission to reproduce, print or manufacture the article or articles shown therein, such permission to be granted only by written authorization signed by an officer or other authorized agent of Systems, LLC thereof. -
Page 15: Driveway Mount
© 2020 Systems, LLC This print is the property of Systems, LLC and represents a proprietary article in which Systems, LLC retains any and all patent and other rights, including exclusive rights DRAW TOLERANCES of use and/or manufacture and/or sale. Possession of this print does not convey any permission to reproduce, print or manufacture the article or articles shown therein, such permission to be granted only by written authorization signed by an officer or other authorized agent of Systems, LLC thereof. -
Page 16: Cantilevered Dock
When cantilever bracket install is complete, weld three sides of PowerStop back plate to the cantilever bracket with ten (10) 4” long, 1/4” fillet welds. Dim. A Dim. B Offset Required Figure 16 4111-0014 — Apr. 2020 © 2020 Systems, LLC... -
Page 17: Powerstop Mechanical Operating Wand Bracket
( 2 9 . 3 1 ) Store Operating wand by hanging in slot D E T A I L A Bracket Figure 17 Figure 18 4111-0014 — Apr. 2020 ( 1 5 . 5 0 ) © 2020 Systems, LLC ECTED... -
Page 18: Powerstop Automatic Powerpack
The routing of hydraulic and electrical lines from the Powerpack to the restraint are best placed through min. 3” PVC (hydraulic) and 3/4” conduit (electrical) chase during pit construction. Figure 19 4111-0014 — Apr. 2020 © 2020 Systems, LLC... - Page 19 SECTION B-B HOLE FOR HOLE FOR SEE NOTE 3 SEE NOTE 3 9 13/16 MATE DRAW FRACT DECIM .000 ANGUL This print patent an not conve granted o SECTION A-A Figure 20 4111-0014 — Apr. 2020 © 2020 Systems, LLC...
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Page 20: Install Control Panel And Wiring
Systems, LLC is not responsible for any Where indicated, all components must be connected damage due to moisture collecting inside the control... -
Page 21: Install Outside Light Assembly And Signs
This print is the property of Systems, LLC and represents a proprietary article in which Systems, LLC retains any and all patent a of use and/or manufacture and/or sale. Possession of this print does not convey any permission to reproduce, print or manufactu recommended based on typical dock conditions. -
Page 22: Placard Installation Instructions
(Placard placement shown as reference Nylon Tie (Placard placement only.) shown as reference Conduit only.) Conduit A - Control Box B - Placard C - Nylon Cable Tie D - Conduit Figure 23 4111-0014 — Apr. 2020 © 2020 Systems, LLC... -
Page 23: Put New Restraint Into Service
1. Once all installation work is completed, disconnect the external lifting device and lifting brackets. 2. Remove latch shipping bolt from latch mechanism. Latch shipping bolt prevents PowerStop from raising during shipment and can be safely removed after install. 4111-0014 — Apr. 2020 © 2020 Systems, LLC... -
Page 24: Operation
The restraint hook should lower fully until the latch is engaged. 7. Transport vehicle can now depart. • Inside light - RED • Outside light - GREEN 4111-0014 — Apr. 2020 © 2020 Systems, LLC... -
Page 25: Operation - Bypass
Control System will alert the operator that the restraint is no longer engaged with a Bypass Mode prompt. See “Operation - Unsuccessful Engage. 4111-0014 — Apr. 2020 © 2020 Systems, LLC... -
Page 26: Multi-Colored & Outside Light Sequence Charts
Reset Lights to Normal Mode Red, Display Backlight (5 seconds) Green Menu & Diagnostics Lights Condition Inside Outside Main Menu Active Red (solid) Red (solid) System Fault Present Red/Amber Restraint Use Disabled Amber None 4111-0014 — Apr. 2020 © 2020 Systems, LLC... -
Page 27: Maintenance
Always stand clear of platform lip when working in complete. front of the dock leveler. * Refer to OSHA regulations 1910.146. Confined Space and 1910.147. Lockout/Tagout 4111-0014 — Apr. 2020 © 2020 Systems, LLC... -
Page 28: Periodic Maintenance
• Inspect the rear vertical track area (C). The track lights work (if equipped). area must be kept free of dirt and debris. VIEW FOR REFERENCE ONLY REFER TO SHOP ORDER TO SEE IF PPAC IS REQUIRED 4111-0014 — Apr. 2020 © 2020 Systems, LLC... - Page 29 • Texaco Aircraft Hydraulic Oil 15 or 5606 • Exxon Univis J13 • Castrol Brayco Micronic 756 These fluid brands can be mixed together. Use of hydraulic fluids with equivalent specifications to those listed here are acceptable. 4111-0014 — Apr. 2020 © 2020 Systems, LLC...
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Page 30: Adjustments
Pressing the restraint RELEASE button when in BYPASS mode will return the leveler to NORMAL operating mode. Special interlocking options are available upon request. Call Systems, LLC to discuss interlock options to meet your specific needs. *Dock levelers equipped with Auto-Return-To-Dock have limited interlocking options. Auto-Return-... - Page 31 This print is the property of Systems, LLC and represents a proprietary article in which Systems, LLC retains any and all patent and other righ to the operator. (B) so that the target is not in the sensing range of of use and/or manufacture and/or sale.
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Page 32: Troubleshooting
Lubricate pivot points on scissor mechanism. Damaged or missing compression spring. Damaged or missing scissor mechanism springs. Damaged parts. Worn out or damaged flanged bearings in scissor mechanism. Damaged scissor mechanism. 4111-0014 — Apr. 2020 © 2020 Systems, LLC... - Page 33 Check coil wiring. Coil should be energized for Faulty coil or wiring. restraint to raise and de-energized to lower. Check valve for damage or contamination/clogged Faulty spool valve. passages. 4111-0014 — Apr. 2020 © 2020 Systems, LLC...
- Page 34 Alarm on or caution light Faulty RIG sensor. RIG sensor failed or wired incorrectly. If additional troubleshooting assistance is required, contact Systems, LLC Technical Services with equipment serial number or customer order number (CO#). Technical Service at 800-643-5424 or techservices@loadingdocksystems.com 4111-0014 —...
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Page 35: Parts
Hook Weldment, Tall Profile (Standard) 9413-0127 Hook Weldment, Low Profile (Optional, not shown) Kit, Stop18, Rig Sensor Assembly (Tall Profile) Items 1-10 9416-0004 9416-0005 Kit, Stop18, Rig Sensor Assembly (Low Profile, not shown) Items 1-10 4111-0014 — Apr. 2020 © 2020 Systems, LLC... -
Page 36: Powerstop M Components
SEE IF J-BOX ASSY IS 18-124 10/2/18 REQUIRED 18-048 6/8/18 VIEW FOR REFERENCE ONLY Q 18-064 4/13/18 REFER TO SHOP ORDER TO (24.88) SEE IF J-BOX ASSY IS 4111-0014 — Apr. 2020 18-028 2/20/18 REQUIRED (29.31) © 2020 Systems, LLC (27.19) - Page 37 Lip Deflector 9413-0122 Stop, Release lever Assembly 9413-0123 Hook Weldment, Tall Profile (Standard) 9413-0127 Hook Weldment, Low Profile (Optional, not shown) 9414-0083 Base Weldment, 27 (Standard) 9414-0084 Base Weldment, 24” (Optional, not shown) 4111-0014 — Apr. 2020 © 2020 Systems, LLC...
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Page 38: Powerstop Troubleshooting
1-1/8 OD X 11/16 ID X 0.53 LG 9413-0112 PROX SW ASSY, UPPER 4111-0014 — Apr. 2020 9413-0121 PSTOP LIP DEFLECTOR 9413-0127 POWERSTOP HOOK WELDMENT LOW PROFILE © 2020 Systems, LLC 9413-0123 POWERSTOP HOOK WELDMENT TALL PROFILE 9414-0083 FINAL BASE WLDT - 27" - PSTOP... - Page 39 Hydraulic Hose, 1/4 x 24, #4 JICF Swivel Ends Hydraulic Hose, 1/4 x 96, #4 JICF Swivel Ends (Standard, not shown) 9904-0119 Hydraulic Hose, 1/4 x 180, #4 JICF Swivel Ends (Optional, not shown) 9904-0098 4111-0014 — Apr. 2020 © 2020 Systems, LLC...
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Page 40: Scissor Assembly
ANGULAR: This print is the property of Systems, Inc. and represents a proprietary article in which Systems, Inc. retains any and all patent and other rights, including exclusive rights 4111-0014 — Apr. 2020 of use and/or manufacture and/or sale. Possession of this print does not convey any permission to reproduce, print or manufacture the article or articles shown therein, such permission to be granted only by written authorization signed by an officer or other authorized agent of Systems,Inc. -
Page 41: Cantilever Brackets
9703-0009 3” This print is the property of Systems, Inc. and represents a proprietary article in which Systems, Inc. retains any a patent and other rights, including exclusive rights of use and/or manufacture and/or sale. Possession of this print not convey any permission to reproduce, print or manufacture the article or articles shown therein, such permissio 9703-0004 4”... -
Page 42: Powerpack Assembly
.000 = .005" ANGULAR: This print is the property of Systems, Inc. a patent and other rights, including exclusive not convey any permission to reproduce, pr granted only by written authorization signed Note: Note: 4.8-5.2 FLA (Full Load Amperage) - Page 43 .005" ANGULAR: 4111-0014 — Apr. 2020 This print is the property of Systems, Inc. © 2020 Systems, LLC patent and other rights, including exclusive not convey any permission to reproduce, p granted only by written authorization signe...
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Page 44: Hydraulic Combo Valve Block
Valve, Sequence 9301-0115 Fitting, Elbow, #6 ORBM to #8 JICM 9301-0135 Fitting, Straight Thread, #4 ORBM to #6 JICM 9301-0111 Fitting, Straight Thread, #6 ORBM to #8 JICM 8581-0004 Coil, 115v (Not Shown) 4111-0014 — Apr. 2020 © 2020 Systems, LLC... -
Page 45: Outside Light Assembly
Green LED Lens/Housing/Circuit Assembly, 12v granted o 3051-0068 Mounting Gasket 3051-0105 Clip, Lens Holding 3051-0104 Screw, Lens Holding Conduit Fastener, 3/4” x 3/8” *Provide vehicle restraint serial number when e-mailing, calling or faxing orders. 4111-0014 — Apr. 2020 © 2020 Systems, LLC... -
Page 46: Signs
GREEN ONLY ONLY Germantown, WI 53022 Germantown, WI 53022 Item Part Number Description 1751-0033 Outside Sign, Pull In/Out 1751-0034 Outside Sign, Pull In/Out (Mirror Image) 1751-0036 Inside Sign, Enter On Green Only 4111-0014 — Apr. 2020 © 2020 Systems, LLC... -
Page 47: Miscellaneous
Systems, LLC, Job No. ______________________ model/serial number decal (A) becomes lost or damaged. Vehicle Restraint Information Also, write down Systems, LLC’s order number, the company that installed the equipment, and the original Model ___________________________________ owner’s name. This will all help to identify the specific equipment if more information is required. -
Page 48: Warranty
Owner/User. In the event of a defect, as determined by SYSTEMS LLC, covered by this warranty, SYSTEMS LLC shall remedy such defect by repairing or replacing any defective equipment or parts, bearing the cost for the parts, labor and transportation.
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