BONFIGLIOLI Profinet DGM Series Operating Manual
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BONFIGLIOLI Profinet DGM Series Operating Manual

Profinet fieldbus
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PROFINET fieldbus

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Summary of Contents for BONFIGLIOLI Profinet DGM Series

  • Page 1 Operating manual PROFINET fieldbus...
  • Page 2 Exclusion of liability All names, trademarks, product names or other designations given in this manual may be legally protected even if this is not labelled as such (e.g. as a trademark). BONFIGLIOLI assumes no liability for their free usage. The illustrations and texts have been compiled with great care. However, the possibility of errors cannot be ruled out.

  • Page 3: Table Of Contents

    Contents General information ..................5 Information about documentation ................5 1.1.1 Other applicable documents ..................5 1.1.2 Storing the documentation ..................5 Notes in this manual ....................6 1.2.1 Warnings ........................6 1.2.2 Warning symbols used ....................7 1.2.3 Signal words ....................... 7 1.2.4 Information notes ......................
  • Page 4 Error detection and troubleshooting ............42 Error word of application side ..................42 Error word of power side ................... 43 Operating manual for PROFINET fieldbus | DOC01725815-0003 | 2016-12 | V2.04 EN...

  • Page 5: General Information

    Contents 1. General information Thank you for choosing an DGM drive controller with PROFINET from BONFIGLIOLI Riduttori S.p.A. Our DGM line of drive controllers is designed to be universally usable with all common motor types and bus systems. Information about documentation This documentation is a supplementary operating manual for the DGM drive controller with the PROFINET bus system.

  • Page 6: Notes In This Manual

    General information Notes in this manual 1.1.3 Warnings The warnings refer to life-threatening dangers. Serious injuries possibly resulting in death may occur. Each warning consists of the following elements: Fig.: 1 Structure of warnings Warning symbol Signal word Type of danger and its source Possible consequence(s) of failure to comply Corrective actions Operating manual for PROFINET fieldbus | DOC01725815-0003 | 2016-12 | V2.04 EN...

  • Page 7: Warning Symbols Used

    General information 1.1.4 Warning symbols used Danger Danger due to electrical shock and discharge Danger due to burns Danger due to electromagnetic fields 1.1.5 Signal words Signal words are used to identify the severity of the danger. DANGER Indicates a direct hazard with a high level of risk, which, if not avoided, will result in death or serious injury.

  • Page 8: Information Notes

    General information 1.1.6 Information notes Information notes contain important instructions for the installation and problem-free operation of the drive controller. These must be followed at all times. The information notes also point out that failure to observe may result in damage to property or financial damages. IMPORTANT INFORMATION The drive controller may only be assembled, operated, maintained and installed by trained and qualified staff.

  • Page 9: Symbols Used In This Manual

    General information Symbols used in this manual Symbol Meaning 1., 1., 3. … Consecutive steps in a handling instruction  Effect of a handling instruction ✓ Result of a handling instruction  List Fig.: 3 Symbols and icons used Abbreviations used Abbreviation Explanation Tab.

  • Page 10: Proper Use

    More information is available from: Website address Customers can find technical and general information on the following website: www.Bonfiglioli.com Safety instructions You will find the "Safety instructions" chapter in the operating manual for the DGM. Operating manual for PROFINET fieldbus | DOC01725815-0003 | 2016-12 | V2.04 EN...

  • Page 11: Device And System Description

    Device and system description 2. Device and system description This chapter contains information on the scope of delivery for the drive controller and the function description. PROFINET The PROFINET bus system is part of the fieldbus family. The network is generally linear in structure.

  • Page 12: Interfaces On The Drive Controller

    Device and system description 2.2.1 Interfaces on the drive controller The following connections can be found on the DGM with PROFINET interface card. Size A: Fig.: 5 Size A “PROFINET” connections Size A “PROFINET” connections PROFINET "Out" PROFINET "In" Blind plug Potentiometer Grid connection Blind plug STO (mount the EMC threaded connection in the accessory pack)
  • Page 13 Device and system description Sizes B - C Fig.: 6 Sizes B - C “PROFINET” connections Sizes B - C “PROFINET” connections Blind plug STO (install EMC screw connection supplied in the package) Control line PROFINET "Out" PROFINET "In" Potentiometer Blind plug STO (install EMC screw connection supplied in the package) Blind plug STO (install EMC screw connection supplied in the package) Grid connection...
  • Page 14 Device and system description Size D: Fig.: 7 Size D “PROFINET” connections Size D “PROFINET” connections Cable screw connection with blind plug Control line PROFINET "Out" PROFINET "In" Potentiometer Blind plug STO (install EMC screw connection supplied in the package) Blind plug STO (install EMC screw connection supplied in the package) Grid connection Operating manual for PROFINET fieldbus | DOC01725815-0003 | 2016-12 | V2.04 EN...

  • Page 15: Pin Assignment For Interfaces

    Device and system description 2.2.2 Pin assignment for interfaces Pin assignment on device side of M12 socket for PROFINET: PIN no. Signal TD + RD + TD - RD - Housing Shielding Fig. 8: Round plug connector, 4-pin, M12, D-coded for PROFINET fieldbus 2.2.3 Cable The following points should be observed when wiring:...

  • Page 17: Installation

    Download the "PROFINET fieldbus for DGM" ZIP file from the download area on our website under the following link: www.Bonfiglioli.com Embed the GSDML file as required by the PROFINET master you are using. Operating manual for PROFINET fieldbus | DOC01725815-0003 | 2016-12 | V2.04 EN...

  • Page 18: Accessing Data Via Profinet

    4. Accessing data via PROFINET Data can be accessed via PROFINET both cyclically and non-cyclically (see chapter 4.3). Cyclic data is known as a process image. It is made up of data sent by the PROFINET master to the drive controller and from the drive controller to the PROFINET master. The cyclic data sent from the PROFINET master to the drive controller is known as "Process data In".
  • Page 19 Accessing data via PROFINET The structure of the "Process data Out" set in the factory is shown in the following table. Frame Data Address Designation Unit Description type 0x0000 WORD* Status word cannot be parameterized 0x0004 REAL*** Actual frequency cannot be parameterized Process data Out 3 can be parameterized using 0x0008...

  • Page 20: Structure Of Dgm Status Word

    Accessing data via PROFINET 4.1.2 Structure of DGM status word The meanings of the individual bits of the DGM status word are described in the following table. Value Meaning Description Ready for engagement Grid voltage present, no fault Not ready for engagement Ready for operation No fault / HW enable set Not ready for operation...

  • Page 21: Process Data Out Which Can Be Parameterized

    Accessing data via PROFINET Continuation Value Meaning Description Device-specific Meaning not specified Device-specific Meaning not specified Device-specific Meaning not specified Device-specific Meaning not specified Device-specific Meaning not specified Tab.: 2 DGM status word AG: Automation device 1 Deviation from standard 2 As of software version 03.61 3 As of software version 03.74 4.1.3...
  • Page 22 Accessing data via PROFINET Continuation Available Consec. Data in SW Designation Unit Description type version REAL Incremental encoder speed only with encoder option t.b.d. Incremental encoder position only with encoder option DWOR Application error Bit-coded DWOR Power error Bit-coded Bit 0 = Dig. In 1 Bit 1 = Dig.

  • Page 23: Cyclic Data Access - Process Data In

    Accessing data via PROFINET Continuation Consec. Available Data in SW Designation Unit Description type vers. Customer-specific output Customer-specific soft PLC REAL 03.04 variable 3 output variable DWORD 03.05 Operating time in seconds Operating time in seconds DWORD 03.05 Power On cycles Power On cycles REAL 03.05...
  • Page 24 Accessing data via PROFINET The first two process variables (control word and target value) cannot be parameterized and are always expected. The remaining 4 process variables can be configured using parameters 6.110 to 6.113. The "Process data In" available can be found in chapter 4.2.2 "Process data In".

  • Page 25: Structure Of Dgm Control Word

    Accessing data via PROFINET 4.2.1 Structure of DGM control word The meanings of the individual bits of the DGM control word are described in the following table. IMPORTANT INFORMATION The control word is only accepted if bit 10 (control from AG) is set, otherwise the sent control word is rejected.
  • Page 26 Accessing data via PROFINET Continuation Value Meaning Description JOG (right) Not implemented Not implemented JOG (left) Not implemented Not implemented Control from AG Management via interface, control word valid Control word is rejected Device-specific Device-specific Device-specific Device-specific Device-specific Tab.: 5 Control word HLG: Ramp function generator Operating condition Deviation from standard...

  • Page 27: Process Data In Which Can Be Parameterized

    Accessing data via PROFINET 4.2.2 Process data In which can be parameterized The remaining 4 process variables (2 – 6) can be parameterized with the help of the Vplus Dec tool using parameters 6.110 to 6.113. The available process variables of the parameter settings can be found in the following table.

  • Page 28: Non-Cyclic Data Access / Parameters

    Accessing data via PROFINET Non-cyclic data access / parameters IMPORTANT INFORMATION Only parameters with an access level of 2 or less can be accessed (see list of parameters in operating manual). Access for both reading and writing is possible. IMPORTANT INFORMATION You will find detailed information about the parameters in the "Parameters"...

  • Page 29: Direct Access

    Accessing data via PROFINET 4.3.2 Direct access Slots 1 and 2 are used for direct access. The number of the parameter to be read or written is composed of the slot number and the transmitted index of the non-cyclical access. Slot no.

  • Page 30: Indirect Access

    Accessing data via PROFINET 4.3.3 Indirect access The slot "0" and index "0" and "1" are used for indirect access. 2The reading and writing of the non-cyclical data is carried out here in 2 steps. The following depiction should be helpful to you in implementing the two steps. In the first step, a value 0 - 511* must be written into the address directory of the DGM by the PROFINET master via slot "0", index "0".

  • Page 31: Parameter

    Accessing data via PROFINET 4.3.4 Parameter The following parameters can be accessed non-cyclically for reading and writing. IMPORTANT INFORMATION Changing a parameter value via the fieldbus includes direct EEPROM write access. INFORMATION All parameters are of the data type "REAL" INFORMATION The data below is listed sorted in ascending order by "Number*".
  • Page 32 Accessing data via PROFINET Continuation PROFINET DGM parameter Name in Slot Index Parameter Number* Accepted Minimum Maximum Unit German 1.132 2: Always Start protection Rotation 1.150 2: Always direction Acknowledge 1.180 2: Always function Auto 1.181 2: Always 1000 acknowledgeme 1.182 2: Always Auto ackn.
  • Page 33 Accessing data via PROFINET Continuation PROFINET DGM parameter Slot Index Parameter Number* Accepted Name in German Minimum Maximum Unit 3.061 2: Always PID inverted PID fixed nominal 3.062 2: Always value 1 PID fixed nominal 3.063 2: Always value 2 PID fixed nominal 3.064 2: Always...
  • Page 34 Accessing data via PROFINET Continuation PROFINET DGM parameter Name in Slot Index Parameter Number* Accepted Minimum Maximum Unit German AI1 wire break 4.036 2: Always 32767 time 4.050 2: Always AI2 input type AI2 standard 4.051 2: Always AI2 standard 4.052 2: Always High...
  • Page 35 Accessing data via PROFINET Continuation PROFINET DGM parameter Slot Index Parameter Number* Accepted Name in German Minimum Maximum Unit 4.172 2: Always DO2 off -32767 32767 4.190 2: Always Rel.1 function 4.191 2: Always Relay 1 on -32767 32767 4.192 2: Always Relay 1 off -32767...
  • Page 36 Accessing data via PROFINET Continuation PROFINET DGM parameter Name in Slot Index Parameter Number* Accepted Minimum Maximum Unit German 5.090 2: Always Par.set change 5.100 2: Always Techn.param.1 -9999999 9999999 5.101 2: Always Techn.param.2 -9999999 9999999 5.102 2: Always Techn.param.3 -9999999 9999999 5.103...
  • Page 37 Accessing data via PROFINET Continuation PROFINET DGM parameter Slot Index Parameter Number* Accepted Name in German Minimum Maximum Unit 6.060 0: Commissioning Fieldbus address 6.061 0: Commissioning Fieldbus baud rate 6.062 2: Always Bus time-out 6.066 2: Always Status word Bits 4/5 Target/actual value 6.070 2: Always...
  • Page 38 Accessing data via PROFINET Continuation PROFINET DGM parameter Name in Slot Index Parameter Number* Accepted Minimum Maximum Unit German 33.015 1: Ready R optimisation Motor phase 33.016 1: Ready monitoring 33.031 1: Ready Motor current 33.032 1: Ready Motor rating 55000 33.034 1: Ready...
  • Page 39 Accessing data via PROFINET Continuation PROFINET DGM parameter Slot Index Parameter Number* Accepted Name in German Minimum Maximum Unit Quadr. characteristic 34.120 2: Always curve 34.121 2: Always Flux adjustment Control reserve 34.130 2: Always voltage 34.225 1: Ready Field weaken.PMSM 34.226 2: Always PMSM start-up current...
  • Page 40 5. Error detection and troubleshooting The errors from the application and power side can be issued in the Process data Out (see Chapter 4.1.3 " Process data Out which can be parameterized " / serial no. 11, 13). Error word of application side The following section contains a list of possible error messages of the application.
  • Page 41 Error detection and troubleshooting Bit. Error number Description External fault 1 External fault 2 Motor detection STO inputs plausibility Tab.: 8 Application error word Error word of power side The following section contains a list of possible power side error messages. Bit.
  • Page 42 Bonfiglioli Riduttori S.p.A. Via Giovanni XXIII, 7/A 40012 Lippo di Calderara di Reno Bologna, Italy Tel. +39 051 647 3111 Fax +39 051 647 3126 bonfiglioli@bonfiglioli.com www.bonfiglioli.com www.Bonfiglioli.com...

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