Summary of Contents for LBA GROUP LBA 63 Toll Highways
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THE VEHICLE AND PEDESTRIAN ACCESS CONTROL SPECIALIST OPERATING INSTRUCTIONS LIFTING BARRIERS LBA 63 Toll Highways Before installing or repairing your equipment, we recommend that you read these user and operating instructions carefully. We are at your disposal for any additional information or comments.
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version Contents GENERAL INFORMATION .................. 6 ....................... 6 OREWORD ......................7 NFORMATION ..................... 8 IMITS OF LIABILITY ................... 8 NTELLECTUAL PROPERTY RIGHTS ......................8 UARANTEE ..............9 USTOMER SERVICE AND AFTER SALES SERVICE ..................
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Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version SWITCHING ON AND SETTINGS ................31 : ......................31 OREWORD ..................31 WITCHING ON THE BARRIER : ................32 DJUSTING OF STOPS AND SENSORS ..................34 OMPENSATION ADJUSTMENT PRESENTATION ON THE INTERFACE..............35 10.1 G ....................
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REAKDOWN OF THE FRONT UNHINGING BRACKET WITH TOOL FREE DISMANTLING 18.9 R ..............74 EPLACING THE COUNTERBALANCE SPRING 18.10 R LBA 63 TOLL HIGHWAYS ........ 75 EVERSING THE DIRECTION OF BARRIERS 18.11 I ) ............76 NSTALLING THE LIGHT SUPPORT POLE OPTIONAL REPLACING ONE-C CONTROL BOARD: ...............77...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version General information Foreword Thank you for choosing La Barrière Automatique to secure and regulate your access areas. Be rest assured that your acquisition will provide you with the greatest satisfaction for a number of years. However, before installing your equipment, we recommend that you read the following operating instructions and the quick installation guide attached.
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version Information The installation of a barrier or a physical obstacle incurs your liability with regard to user safety. In addition, we ask you to take into account the following comments: ► The key used to open the barrier hatch provides access to the mechanism and electrical part.
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version Limits of liability Failure to observe the provisions listed below releases La Barrière Automatique of any liability for damages caused to people or objects: ► In the event of an operating anomaly, switch off the motor’s power supply immediately and control the barrier manually until the failure has been determined and eliminated ►...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version Customer service and after-sales service Whether before, during or after sale of the equipment, “La Barrière Automatique” is at your disposal for any technical issues via the following contact details: LA BARRIERE AUTOMATIQUE 451 chemin de Champivost 69760 LIMONEST France...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version Safety Compliant use of barriers “La Barrière Automatique” barriers are designed exclusively to regulate the entry and/or exit of predefined vehicles in specified areas. The vehicles must have a metal surface area large enough to be detected by the magnetic loops on the ground.
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version User responsibility In all cases, the user must meet his legal safety obligations. In particular, the user must: ► Be aware of the legislation in force regarding protection in the workplace ►...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version Qualified staff Use, even compliant, of the barrier by an unqualified employee may result in hazardous situations and risks of serious injuries. The following staff are considered as qualified: ► Staff trained by the operator on the tasks entrusted to them and on the potential risks ►...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version Technical data Dimensions and directions Maximum boom length: 3m50 The various possible boom lengths are as follows: Passage length (mm) Boom length X (mm) 1560 1700 1800 1940 2720 2860 3000 3140 3160 3300...
This barrier comprises several sub-assemblies that are very easy to replace: metal sheets, drive unit, boom bracket for aluminium boom and electrical panel. Barrier LBA 63 TOLL HIGHWAYS Housing and hatch made of 2 mm thick sheet metal with cataphoresis treatment and RAL 5015 paint Sheet metal...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version Additional information: 4.3.1 Boom: • Boom type and cross-section: These very rigid booms are made up of a carbon tube coated with anti-shock foam encased in a “sock” that is highly resistant to tearing and fitted with reflecting bands. This boom is especially suitable in lanes where impacts with vehicles occur frequently, as it only breaks when a vehicle gets stuck or under very violent impact, it does not twist and has the advantage of not damaging the vehicle that hits it.
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version 4.3.2 Boom bracket: Automatic front unhinging/hinging system, preventing impacts between the boom and the equipment on the island fitted with: a guide system to control the unhinging a tool-free boom removal system an ABS hood to keep the user safe This system is self-hingeable without opening the barrier up to a 60°...
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Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version • Signalling module (optional): The signalling module comprises green and red LED traffic lights 200 mm in diameter, an orange flashing light mounted on the traffic light pole and an audible alboom adjustable from 85 to 105 dB. This equipment will be connected to the barriers’...
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Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version ► Red and green traffic lights Ø 200mm Description: Light R23 comprises: A single aluminium profile to resist vandalism Three optical assemblies comprising: A textured, anti-UV-treated black polycarbonate crown with its leaktight seals. A textured, removable, anti-UV-treated black polycarbonate visor.
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Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version Dimensions Width 300 mm Height 855 mm Depth 393 mm ► Visual alarm Description : Polystyrene base, polycarbonate cover Longlife xenon flash tube Extremely reliable, Xenon flash tubes have more than 3000 hours of use. Low current consumption, one flash light Completely inert, shock- and vibration-resistant.
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version Power supply Description Unit Min. Max. Power supply Frequency Consumption Conditions of use Immunity Standard code or level Operating temperature From -30°C to +55°C Power line disturbances Immunised against power line disturbances less than 100 ms Humidity Maximum degree of humidity: 95% up to 30°C;...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version Performances Barrier LBA 63 TOLL HIGHWAYS MTBF > 15,000 h MCBF 5,000,000 No. of operations 15,000/day MTTR < 15 min. IP 54 With: • MTBF: Mean Time Before Failure • MCBF: Mean Cycles Before Failure •...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version Operating principle The barrier comprises two sections: a mechanical section (housing, boom, compensation device) and an electrical section (control panel, reduction gear, sensors, magnetic loops, etc.). The electrical section commands the mechanical section. The control panel comprises a programmable logic controller (PLC) (or electronic card) which runs a frequency converter which in turn runs the barrier motor.
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version Transport and storage Transport instructions For safety reasons, the transport instructions are as follows: ► Any person whatsoever involved in the loading, transport or unloading of the barrier’s elements must be equipped with personal protective equipment ►...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version Assembly and installation Foundations and conduits: Construct a concrete foundation for the barrier’s housing according to the following recommendations. The concrete foundation must be perfectly horizontal and placed at finished floor level at least. The conduits must reach the middle of the barrier.
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version Installation of the barrier’s housing: After carrying out the civil engineering work, you can install the barrier following the procedure below: 4 x M16 galvanised locknuts 4 x M16 galvanised nuts 4 x M16x40 galvanised flat Anchor plate washers...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version Assembling the boom: Insert the boom in the boom bracket until the end stop; the boom engages automatically. You should hear a click.
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version Fitting the traffic light Threading the cable inside the stirrup Threading the cable inside the stirrup and the post...
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Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version Install the first section of the mounting brackets on the light (watch out for the direction) and thread the cable into the bottom bracket Install the second section of the mounting brackets Provide for about 26.5 cm between them.
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version Electrical connection: The barrier is connected electrically to the terminal board on the bottom of the control panel. The terminals are as follows: • Closing and opening commands (terminals 1 to 4): The commands must be NO pulsed dry contacts.
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Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version • Information feedback (terminals 11 to 14): The different information provided is as follows: Barrier open: NO dry contact Barrier closed: NO dry contact • Power supply (terminals N and Ph): The supply cable must be wired last to avoid all electrical risks.
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version Switching on and settings Foreword: The barriers are tested and set in the factory. However, on-site adjustment (adjustment of stops and sensors) may be needed to optimise the barrier’s operation. The barriers are designed and set based on the equipment controlled. Any change made to the barrier (e.g.: boom length) may require adjustment of the settings.
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version Adjusting of stops and sensors: As the settings are adjusted with the power on, there is a risk of injuries related to absence of the top cover. Therefore, be extremely careful during these operations. Step 1: Adjusting end stops For reversible barriers, stops are used to define the barrier’s open and closed positions.
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Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version Step 2: Adjusting sensors For reversible barriers, the sensors slow the movement of the boom before it reaches the open and closed barrier positions. Opening sensor Closing sensor Opening slowing sensor Closing slowing sensor This illustrates a barrier in normal direction.
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version Compensation adjustment The barrier is equipped with a counterbalance spring to counterbalance the weight of the boom. For reversible barriers, the counterbalance can be used to automatically raise the boom in the event of power cuts.
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version 10.2 Inputs/outputs 10.2.1 Inputs/outputs description Inputs/outputs Terminal Terminals Description block(s) Digital inputs 24Vdc I1 to I8 - ; + ; Ix 24Vdc All or Nothing inputs for the barrier controls Digital inputs 0-10V (or digital AI1 to AI4 - ;...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version 11 Controls and viewing 11.1 Local controls: Control Function Key ▼ Local close command (from the "Information" and "Inputs-Outputs" screens) Key ▲ Local open command (from the "Information" and "Inputs-Outputs" screens) ESC key (2s) Display of the advanced settings ENTER key (2s)
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Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version • Information" screen (default screen): This display is the default screen, it indicates useful information for the installer: Frequency of the motor (in Hz): this corresponds to the ====Informations==== frequency of the current injected into the motor. This frequency Fr: -7 Hz is positive in the opening direction and negative in the closing Cycles: 125...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version • Status of the inputs/outputs" screen (hold "ENTER" for 2s): To access the screen for viewing the status of the inputs/outputs, press and hold the « ENTER » button for 2s. The screen shows the statuses of the 4 different input/output types (0: inactive;...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version 12 Messages and safety component activation 12.1 Status messages of the barrier: Here are the various status messages of the barrier (last line on the information screen): Message Meaning « BARRIER OPEN » The barrier is open and the automatic closing after the time delay or auto mode are not activated «...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version 13 Main menu: To go to the main menu, press the "ESC" and "ENTER" keys simultaneously for 3s. 13.1 Choice of the user: Before accessing the main menu, you must first select the user. You can choose between two users: "OP"...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version Once the user is selected and, where applicable, the password has been entered, you will access the PLC's main menu, the "PLC MENU" screen is displayed: ==== PLC MENU ===== INFORMATIONS STOP PLC USER PARAMETERS 13.2 "INFORMATION"...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version 13.4 "USER PARAMETERS" - Settings for the program: The "USER PARAMETERS" functions provides access to the list of user settings that can be modified in order to adjust the barrier. Some of these settings can be accessed only via the "ADMIN" user. Here is the list of default settings: Setting Description...
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Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version (TRUE: activated; FALSE: deactivated). ● ● PWM_verrou Activation of the PWM function on the locking output (Q3) in order to consume less (TRUE: activated; FALSE: deactivated). ● ● English Activation of English messages on the screen (TRUE : English ;...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version Note: This is a default list. It can change according to the type of barrier and customer. Important : The settings in grey must not be modify without contacting the after-sale service. Modification of a setting: To modify a setting in the PLC, you must: === USER PARAM ===...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version 13.6 "DOWNLOAD PLC PROG" - Modification of the program using an SD card: To modify the program of the barrier using an SD card, you must: Card Remove the SD card already present and insert the SD card which contains the program into the housing provided at the top left of the board Go to the menu of the control board by pressing the "ESC"...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version 13.7 "UPLOAD PLC PROG" - Recording of the program on an SD card: To modify the program of the barrier on an SD card, you must Card Remove the SD card already present and insert the SD card into the housing provided at the top left of the board Go to the menu of the control board by pressing the "ESC"...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version 13.8 "LOCATED VARS" - Local variables of the program: The "LOCATED VARS" tab provides access to the statuses of the local variables of the barrier for the purposes of troubleshooting, for example. This function can be accessed only with the ADMIN profile (See §4.1.
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version 14 TCP/IP Modbus Communication: The ONE-C control board can be controlled via the Ethernet port or the RS485 port using the Modbus communications protocol. 14.1 RS485 Communication: The control board is configured as a slave. If the control board is not located at the end of the line, remove the jumper located to the right of the connector.
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version 14.4 Exchange table: The Modbus exchange table for the board is as follows: Data Data type Direction Type Address Description Controls Boolean Read Coil Open command (0 = non-active; 1 = active) Boolean Read Coil...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version 15 Web server The ONE-C control board has a built-in web server that makes it possible to view, control, and configure the barrier using a web browser. 15.1 Connection to the barrier To connect to the barrier, simply connect the barrier to the network using an Ethernet cable via the RJ45 port located to the lower right of the control board.
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version 15.2 Authentification When you open the web server in your browser, you will see the home page below. The web server has three possible levels of authentication, with each one offering different possibilities for supervision: •...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version 15.3 Home page The web server's home page provides a precise view of the status of the barrier as well as the possibility to control the barrier for the "OP" and "ADMIN" profiles. Below is an example of the home page for an "OP"...
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Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version None Red light: The barrier is not open or is about to close. Passage is prohibited. The "Red light" output is activated. None Green light: The barrier is open and is not about to close. Passage is authorised.
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version 15.4 Other tabs 15.4.1 "Configuration" tab The "Configuration" tab makes it possible to configure the barrier's network settings. This allows you to choose whether you want the barrier to have a fixed (Static) IP address or if you want the IP address to be assigned automatically by the network that the barrier is connected to (DHCP).
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version 15.4.3 "Located var" tab (authentication required) The "Located var" tab provides access to the statuses of the local variables of the barrier for the purposes of troubleshooting, for example. Note: The page has to be refreshed in order to view the new status of the variables. 15.4.4 Informations"...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version 16 Cleaning and maintenance: The power must be cut off before any barrier cleaning or maintenance operations. 16.1 Cleaning: Cleaning frequency depends mainly on the environmental and climate conditions dictating barrier use. Do not use abrasive products for cleaning as they risk damaging electric cables or the barrier coatings.
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version End stops Position sensors • Check of the internal state of the unhinging system Hardware Cylinder Unhinging sensor (cable, sensor) Plastic sleeve • Checking that all the hardware including the ground fixing and the accessories are tightened •...
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Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version The barrier does not close The closing command is not Inspect the state of the PLC inputs/outputs (see “§9.6 PLC reaching the PLC adjustment”) Check the wiring of the closing command An opening command is active Inspect the state of the PLC inputs/outputs (see “§9.7 PLC...
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Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version The barrier does not hinge The opening speed is too slow Increase converter setting (does not rise) 00.013 See “§9.5 Adjusting the frequency converter” The boom comes up against Check the cover and unhinging the barrier cover cam fixings The barrier closes when a...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version The siren is broken Replace the siren For all other situations, please contact the La Barrière Automatique after-sales service on 04-78-86-02-86. 17.2 Converter error messages Here are the frequent error messages for the converter: Message Description Recommended actions...
18.1 Replacing the boom The boom on the LBA 63 TOLL HIGHWAYS is replaced using the following procedure: Unhinge the boom; the dismantling rod comes out from the cover Push the dismantling rod and pull on the boom to remove it from the sleeve Push the new boom in until the end stop;...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version 18.2 Replacing the protective cover The boom on the LBA 63 TOLL HIGHWAYS is replaced using the following procedure: Unzip the cover Slide the cover off the boom Place the closed side of the cover on the end of the boom...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version 18.3 Replacing the reduction gear assembly The reduction gear assembly on the LBA 63 TOLL HIGHWAYS is replaced using the following procedure: Remove the cover, the unhinging plate and screw the opening stop to be able to open the...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version 18.4 Replacing end stops The end stops on the LBA 63 TOLL HIGHWAYS are replaced using the following procedure: Remove the cover Position the boom in the horizontal position Unblock the lock nut on the vertical position end stop...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version 18.5 Replacing the position sensors The position sensors are replaced following the procedure below: Using two 17 mm spanners, unscrew and remove the nut on the reduction gear side (do not unscrew the nut on the outside because it is affixed to the threadlock) Disconnect the 3 wires on the terminal board at the top of the control board Remove the sensor via the holes provided for this purpose.
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version 18.6 Installing the unhinging sensor The unhinging sensor is installed in the unhinging system using the following procedure: Remove the unhinging system protective cover completely Remove and disconnect the old unhinging sensor completely along with the grommet or cable gland Petite rondelle à...
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Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version Thread the cable through the notch in the cover Insert the nut and block it with a 15 spanner Insert the lock nut to prevent the assembly from becoming loose and block it with a 15 spanner Check that the connector/cover assembly is held correctly Install the cover fitted with the tubing and the sensor;...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version 18.7 Replacing the boom bracket assembly The boom bracket is replaced using the following procedure: Nut M10 A4 + Lock nut A4 Stainless steel screw 10x70 A4 Remove the boom bracket by removing the two stainless steel screws A4 10x70, the two stainless steel washers, the two stainless steel lock nuts A4 M10 and two stainless steel nuts A4.
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version 18.8 Breakdown of the front unhinging bracket with tool-free dismantling The unhinging bracket is broken down using the following procedure: ➢ Dismantling: Remove the protective ABS cover Using an Allen key, loosen the set screw so that you can remove the nylon sleeve Remove the unhinging detection sheet Insert a clamp between the two buffers and the plastic support Compress the clamp so that the cylinder can be compressed to remove the two screws...
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Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version Remove the coated screw Remove the plastic support Remove the overlapping spacers ➢ Reassembly: Install the two stainless steel overlapping spacers Install the stainless steel spacers in the plastic support Insert the plastic support between the two stainless steel spacers Install the coated screw, washer and lock nut Insert the pin in the plastic support and the spacer on the inside Insert the stainless steel cylinder (watch out for the direction) and the second spacer...
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Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version Insert a clamp between the top of the plastic support and the two buffers Put the guide sheet in place Compress the clamp to insert the two screws Put the detection sheet in place Put the nylon sleeve in place Block the nylon sleeve with the set screw Install the protective ABS cover...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version 18.9 Replacing the counterbalance spring The spring, chain or quick link are replaced following the procedure below: To be able to remove the counterbalance unit, you must loosen it first by opening the barrier slightly further than the vertical position (screw the opening stop) After loosening it, remove the counterbalance unit with its chain by removing the quick link of the pinion...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version 18.10 Reversing the direction of LBA 63 TOLL HIGHWAYS barriers To reverse the direction of the LBA 63 TOLL HIGHWAYS, follow this procedure: Remove the boom and the cover Remove the nut at the end of the shaft with a 36 spanner Remove the end stop support by loosening both with a 13 spanner.
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version 18.11 Installing the light support pole (optional) The light support pole (optional) is installed using the following procedure: Put in place on the plate inside the barrier and bring out the threaded rods Place the post on the plate Put the two nuts in place Check that the post is level...
Operating Instructions – LBA63 TOLL HIGHWAYS – 2019 Version 19 Replacing ONE-C control board: To replace a ONE-C control board, you must: Disconnect and remove the ONE-C control board to be replaced. Recover the SD card of the ONE-C control board to be Card replaced (housing located at the top left).
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