Related Manuals for GSI Group Series II
Summary of Contents for GSI Group Series II
- Page 1 Series II 26" and 32" Tall En-Masse Chain Conveyors Installation and Operation Manual PNEG-1043 Date: 12-21-20 PNEG-1043...
- Page 2 Date Purchased: _____________________ Serial Number: _______________________ Dealer/Distributor Name and Phone Number: ___________________________________ ___________________________________ ___________________________________ ___________________________________ GSI Material Handling 1004 E. Illinois St. Assumption, IL. 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com PNEG-1043 Series II 26" and 32" Tall En-Masse Chain Conveyors...
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Page 3: Table Of Contents
Plug Relief Door ..........................18 Slack Chain Assembly ........................19 Chapter 8 Optional Carry-Over Bars ........................21 Carry-Over Bars - Reversing Conveyor ....................21 Chapter 9 Troubleshooting ..........................22 Chapter 10 Warranty ............................23 PNEG-1043 Series II 26" and 32" Tall En-Masse Chain Conveyors... -
Page 4: Chapter 1 Safety
CAUTION, used with the safety alert symbol, indicates a CAUTION hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE is used to address practices not related to NOTICE personal injury. PNEG-1043 Series II 26" and 32" Tall En-Masse Chain Conveyors... -
Page 5: Safety Sign-Off Sheet
All unqualified persons are to stay out of the work area at all times. It is strongly recommended that another qualified person who knows the shut down procedure be in the area in the event of an emergency. Date Employee Name Supervisor Name PNEG-1043 Series II 26" and 32" Tall En-Masse Chain Conveyors... -
Page 6: Chapter 2 Safety Decals
Failure to do so could Keep hands clear . Do not operate with result in serious injury. guard removed. Disconnect and lockout power before servicing. DC-972 GSI Group 217-226-4421 DC-997 The GSI Group 217-226-4421 PNEG-1043 Series II 26" and 32" Tall En-Masse Chain Conveyors... -
Page 7: Tail Section Decal Locations
Failure to do so could Do not operate with guard removed. result in serious injury. Disconnect and lockout power before servicing. DC-997 The GSI Group 217-226-4421 DC-972 GSI Group 217-226-4421 PNEG-1043 Series II 26" and 32" Tall En-Masse Chain Conveyors... -
Page 8: Chapter 3 General Precautions
10. Disconnect power on electrical driven units before resetting motor overloads. 11. Do not repetitively stop and start the drive in order to free a plugged condition. “Jogging” the drive in this manner can damage the conveyor and/or drive components. PNEG-1043 Series II 26" and 32" Tall En-Masse Chain Conveyors... -
Page 9: Chapter 4 Inspection
Locate and place the conveyor sections on the blocking in order, starting with the head section and concluding with the tail section. PNEG-1043 Series II 26" and 32" Tall En-Masse Chain Conveyors... -
Page 10: Chapter 5 Installation
If you have any questions, please refer to the order confirmation. Figure 5A Head Assembly Figure 5B Tail Assembly Intermediate Trough Section Assembly Figure 5C Typical Intermediate Trough Section Assembly PNEG-1043 Series II 26" and 32" Tall En-Masse Chain Conveyors... - Page 11 Make sure the conveyor is level in horizontal applications. Proceed by attaching the head and tail assemblies using the same alignment procedures and precautions noted in the preceding paragraph. PNEG-1043 Series II 26" and 32" Tall En-Masse Chain Conveyors...
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Page 12: Cover Assembly Installation
If the owner fails to follow this precaution, the owner assumes all risks associated with this installation. Figure 5E Ref # Description Head Discharge End Standard Inlet Tail End PNEG-1043 Series II 26" and 32" Tall En-Masse Chain Conveyors... -
Page 13: Drag Chain Assembly Installation
After running it for an adequate period of time, stop the machine, disconnect and lock out the power source. Re-tighten as necessary and remove any excess chain portions. Repeat this process as necessary. PNEG-1043 Series II 26" and 32" Tall En-Masse Chain Conveyors... -
Page 14: Installing Shaft Mount Reducers
Slip the V-belts over both the driver and driven sheaves. Figure 5G Ref # Description Span Belt deflection 1/64” per inch of span Force Motor Reducer PNEG-1043 Series II 26" and 32" Tall En-Masse Chain Conveyors... -
Page 15: Torque Arm Bracket Installation
Install shaft mount reducer to head shaft per instructions on Page Next, match the size of the hardware to the reducer manufacturer’s torque arm. Use this hardware to attach the torque arm to the bracket. Adequately tighten all hardware. PNEG-1043 Series II 26" and 32" Tall En-Masse Chain Conveyors... -
Page 16: Chapter 6 Care And Maintenance
A shut off switch should be placed near the motor so that the system may easily be shut down to help prevent accidents during maintenance. It is important to check proper motor shaft rotation before installing drive belts. PNEG-1043 Series II 26" and 32" Tall En-Masse Chain Conveyors... -
Page 17: Support
The owner assumes all responsibility for any alterations to the equipment. PNEG-1043 Series II 26" and 32" Tall En-Masse Chain Conveyors... -
Page 18: Chapter 7 Options
Adjust the limit switch so that the actuator arm keeps sufficient tension against the plug relief door. After the limit switch is properly positioned, tighten the two (2) machine screws. PNEG-1043 Series II 26" and 32" Tall En-Masse Chain Conveyors... -
Page 19: Slack Chain Assembly
Optional NEMA 9 Limit Switch GSI (CE-00504) Slack Chain Assembly The GSI Group offers a slack chain detector system as an option for its 26" and 32" tall series II en-masse conveyors. Depending on working conditions and/or environment, either a NEMA 4 or a NEMA 9 limit switch is available. - Page 20 Top Mount Slack Chain with NEMA 4 Limit Switch Top Mount Slack Chain with NEMA 9 Limit Switch Ø 7/16" Typical Apply sealant to underside all around before attaching to conveyor. PNEG-1043 Series II 26" and 32" Tall En-Masse Chain Conveyors...
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Page 21: Chapter 8 Optional Carry-Over Bars
After installation, check that the top edge of the carry-over bars does not extend above the top surface of the bottom plate. Figure 8A Ref # Description Carry-Over Bar Top Surface of Bottom Plate Clip Place shim between this clip and end panel. UHMW Flight PNEG-1043 Series II 26" and 32" Tall En-Masse Chain Conveyors... -
Page 22: Chapter 9 Troubleshooting
2. Check the sprocket alignment. Uneven sprocket wear 3. Check for improper location of inlet. 3. Material carry-over into discharge sprocket. (See Page 12.) Consult the contractor for added assistance. PNEG-1043 Series II 26" and 32" Tall En-Masse Chain Conveyors... -
Page 23: Chapter 10 Warranty
Limited Warranty — N.A. Grain Products The GSI Group, LLC. (“GSI”) warrants products which it manufactures, to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months from the date of shipment (or, if shipped by vessel, 14 months from the date of arrival at the port of discharge). - Page 24 Authorities having jurisdiction should be consulted before installations are made. GSI Group 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com GSI is a worldwide brand of AGCO Corporation. Copyright © 2014 by GSI Group Printed in the USA CN-311105...
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