Subscribe to Our Youtube Channel
Related Manuals for TLV PowerTrap GP10L-1AJ
Summary of Contents for TLV PowerTrap GP10L-1AJ
- Page 1 172-65510MA-05 (GP Series System Package) 27 December 2016 System Package GP10L-1AJ GP14L-1AJ GP14M-1BJ GP10-1CJ GP10-2FJ Copyright © 2016 by TLV CO., LTD. All rights reserved...
-
Page 2: Table Of Contents
Contents Introduction ............... 1 Safety Considerations ............2 General Description ............4 Specifications ..............5 Configuration ..............6 Installation ................. 8 Installation and Maintenance Space ....... 13 Operation and Periodic Inspection ........15 Product Warranty ............18 Introduction PowerTrap system package (hereinafter Thank you for purchasing the referred to as "system package"). -
Page 3: Safety Considerations
The three types of cautionary items above are very important for safety: be sure to observe all of them as they relate to installation, use, maintenance and repair. Furthermore, TLV accepts no responsibility for any accidents or damage occurring as a result of failure to observe these precautions. - Page 4 Be sure to use only the recommended components when CAUTION repairing the product, and NEVER attempt to modify the product in any way. Failure to observe these precautions may result in damage to the product and burns or other injury due to malfunction or the discharge of fluids.
-
Page 5: General Description
For the latest product information, please contact TLV. 172-65510MA-05 (GP Series System Package) 27 Dec 2016... -
Page 6: Specifications
(1) The system package model is indicated on the nameplate located on the condensate receiver. Please check the latest product information for the specifications of each model. For the latest product information, please contact TLV. Model Serial Number (2) For the model name of the PowerTrap unit(s), refer to the nameplate located on the PowerTrap unit(s). -
Page 7: Configuration
Configuration GP10L-1AJ Vent Pipe and Condensate Inlet Overflow Connection Nameplate Exhaust Valve Motive Medium Supply Valve Condensate Receiver* Motive Medium Supply Connection Motive Medium Strainer Condensate Inlet Valve PowerTrap Condensate Outlet Valve Condensate Outlet Condensate Inlet Check Valve Condensate Outlet Check Valve Blow Valve (bottom of the condensate receiver) GP10-1CJ... - Page 8 GP14L-1AJ Vent Pipe Connection Condensate Inlet Overflow Connection Nameplate Exhaust Valve Motive Medium Strainer Motive Medium Supply Valve Condensate Receiver* Motive Medium PowerTrap Supply Connection Condensate Inlet Valve Condensate Inlet Check Valve Condensate Outlet Valve Condensate Outlet Check Valve Condensate Outlet Blow Valve (bottom of the condensate receiver) GP14M-1BJ...
-
Page 9: Installation
Installation Be sure to install an overflow pipe and discharge to a safe area such as a pit. Failure to install an overflow pipe is dangerous, as condensate may WARNING spurt from the vent pipe and could result in burns and other injuries. Install properly an DO NOT use this product outside the recommended operating pressure, temperature and other specification ranges. - Page 10 (3) Pressure Reducing Valve on the Motive Medium Supply Piping [Rm]: • When the supply pressure of the motive medium is greater than 1.05 MPaG (150 psig, 10.5 barg), install a TLV COSPECT Series pressure reducing valve. Make sure that the motive medium pressure is lower than the maximum operating pressure of the PowerTrap.
- Page 11 For each system package, motive medium supply pressure and back pressure instantaneous discharge amount, contact . If you have the "PowerTrap Design & Data Sheet", installed piping should be the size recommended by TLV. 172-65510MA-05 (GP Series System Package) 27 Dec 2016...
- Page 12 • Do not install loop seal on the vent pipe Contact TLV if neither 1) nor 2) above can be installed. 172-65510MA-05 (GP Series System Package) 27 Dec 2016...
- Page 13 • Model: GP10L-1AJ Unlike other models, the GP10L-1AJ has an outlet port for the dual installation of the overflow pipe and vent pipe. When installing the piping, connect the piping to the flange on the top of the condensate receiver, and then install the overflow pipe and vent pipe by separating each pipe as shown below.
-
Page 14: Installation And Maintenance Space
Maintenance Space The maintenance space shown in the figure below should be provided to enable disassembly, inspection and replacement of the system package. If there is insufficient maintenance space, TLV may decline to perform maintenance work. GP10-1AJ 200 mm (7... - Page 15 GP14M-1BJ 400 mm 400 mm 800 mm 800 mm GP10-1CJ 400 mm 800 mm 400 mm 800 mm GP10-2FJ 500 mm 800 mm 800 mm 800 mm 172-65510MA-05 (GP Series System Package) 27 Dec 2016...
-
Page 16: Operation And Periodic Inspection
Operation and Periodic Inspection • After all piping work has been completed in accordance with the specific piping system designed when the decision to utilize the PowerTrap System Package was made, check once again to make sure that all pipe connections have been tightened, gaskets have been inserted where needed and all parts are securely installed. - Page 17 e) Slowly open the valve [Vi] on the condensate inlet pipe. The PowerTrap is normal if it operates intermittently; first exhausting the motive medium to fill with condensate, and then taking in motive medium to force the condensate out. • The interval of operation will vary greatly depending on the amount of condensate inflow, the temperature, the motive medium (steam or gas) and the motive pressure.
- Page 18 Periodic Inspection and Diagnosis There are two types of periodic inspection: the visual inspection and the disassembly inspection. (1) Visual Inspection • As a general rule, this inspection should be performed at least once every 3 months. • Check the following items: a) There should be no leakage from the PowerTrap or from any of the connections.
-
Page 19: Product Warranty
One year following product delivery. 2. Warranty Coverage TLV CO., LTD. warrants this product to the original purchaser to be free from defective materials and workmanship. Under this warranty, the product will be repaired or replaced at our option, without charge for parts or labor.
Need help?
Do you have a question about the PowerTrap GP10L-1AJ and is the answer not in the manual?
Questions and answers