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SERVICE MANUAL SERVICEANLEITUN 18014399245011339_ Planetary gear Güdel NRH, NRHP, NGHP Project / Order: B1M.1xxxxxxx-xxxx Bill of materials: 10xxxxxxxx Serial number: 991xxxxxxx Year of manufacture: 2019...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Revision history Revision history Version Date Description 01.05.2019 New: • Special pinion formulas Ü 2 65 Modified: • Installing the NGHP Ü 2 47 • Setting the NGHP Ü 2 49 09.07.2018 Basic version Table -1 Revision history...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Revision history NGHP...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Table of contents Table of contents General 11 Further applicable documentation ....... . . 11 Purpose of the document ...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Table of contents NGHP 2.4.3 Material safety data sheets (MSDS) ........ 24 Product description 25...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Table of contents Intermediate storage .......... 39 Installing ...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP General General Read the entire manual before working with the product. The manual con- tains important information for your personal safety. The manual must be read and understood by all persons who work on the product in any of the product life phases.
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, General NGHP Explanation of symbols/abbreviations The following symbols and abbreviations are used in this manual: Symbol/Abbrevia- Explanation tion Ü For cross-reference Possibly for cross-ref- Page erence Fig. Designation of graphics Figure Table Designation of tables Table In the tip Information or tip...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Safety Safety General Read the entire manual before working with the product. The manual con- tains important information for your personal safety. The manual must be read and understood by all persons who work on the product in any of the product life phases.
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Safety NGHP 2.1.2 Personnel qualifications WARNING Lack of safety training Incorrect behavior of untrained or insufficiently trained technicians can result in severe or fatal injuries! Before technicians work on safety-related aspects of the product: •...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Safety 2.1.2.2 Fitters The fitter: • has very good mechanical and/or electrical knowledge • is flexible • has assembly experience 2.1.2.3 Commissioning technicians The commissioning technician: • has good programming knowledge • has mechanical and/or electrical knowledge •...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Safety NGHP 2.1.2.5 Manufacturer's technicians The manufacturer's technician: • is employed on site at the premises of the manufacturer or representative • has very good mechanical and/or electrical knowledge • has good software knowledge •...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Safety 2.1.2.7 Service technicians The service technician: • was trained by the operating company or the manufacturer • has very good mechanical and/or electrical knowledge • has software knowledge • has service and repair experience •...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Safety NGHP 2.1.3 Disregarding safety regulations DANGER Disregarding safety regulations Disregarding safety regulations can result in damage to property, severe or fatal injuries. • Always comply with the safety regulations Liability Güdel shall not be held liable under any of the following circumstances: •...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Safety Hazard symbols in the manual 2.2.1 Hazard warnings The hazard warnings are defined for the following four types of danger levels: DANGER DANGER DANGER refers to hazards with a high risk of severe physical injury or im- mediate fatality.
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Safety NGHP 2.2.2 Explanation of warning symbol Hazard warnings for personal injuries contain the symbol of the correspond- ing hazard. Symbol Explanation of symbols Hazards due to general causes Hazards due to loose connecting elements Hazards due to overpressure Hazards due to toothed wheels Hazards resulting from automatic startup...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Safety Symbol Explanation of symbols Danger of slipping Hazard symbols on the product The following warning labels are attached to the product: 2.3.1 Danger label "Hot surfaces" Fig. 2-1 Danger label "Hot surfaces" The danger label "Hot surfaces"...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Safety NGHP Fundamentals of safety 2.4.1 Separating protective equipment, monitoring equipment WARNING Missing separating protective equipment and monitoring equip- ment Missing or modified separating protective equipment and monitoring equip- ment may result in damage to property or serious injuries! •...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Safety WARNING Loose components Vibrations can loosen connecting elements. Persons are surprised by unex- pected situations and seriously injured as a result. Observe the following points: • Secure the connection elements by appropriate means •...
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Read the safety data sheets carefully. Follow all the instructions. We recom- mend that you store the safety data sheets for future reference. The safety data sheet for Güdel H1 can be found in the download area of our company Web site http://www.gudel.com...
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The permitted input speed, output torque and the permitted additional forces must not be exceeded. Güdel's design guidelines must be observed. For detailed information, refer to Güdel's cataloghttp://www.gudel.com/prod- ucts/gearboxes Do not make any modifications to the product.
The lubricant amount can be found on the type plate or the type key of the spare parts list. If you have any questions, please contact our service depart- ments. GUDEL- SUMER Made in France REF : NRH100-7-A2-Z25-M2H-TP-P3-AM OIL Qty : 90 cc OF:37795/0 N°...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Product description Stage Installation Type / Size position Table 3-2 Güdel planetary gearbox: Lubricant quantity [cm Technical data Refer to the catalog for the performance data. Temperature The following ambient temperatures and air humidities apply: ranges Product life phase Temperature range...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Design, function Design, function Structure The designs of output and planetary gear differ according to customer re- quirements and gearbox ratio. 4.1.1 The product consists of the following components: Fig. 4-1 Design NRH Bore / Thread for motor Drain screw Motor flange...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Design, function NGHP 4.1.2 NRHP The product consists of the following components: Fig. 4-2 Design NRHP Bore / Thread for motor Pinion Motor flange Screw Bleed screw and filler screw Plug Flange Coupling Plate Centering diameter, motor...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Design, function 4.1.3 NGHP The product consists of the following components: Fig. 4-3 Design NGHP Bore / Thread for motor Pinion Motor flange Drain screw Bleed screw and filler screw Plug Gearbox flange Coupling Eccentric marking Centering diameter, motor...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Design, function NGHP Function The planetary gear is used to transfer torques and for the reduction of speeds. On the planetary gear NGHP, the tooth engagement between rack and pinion is adjusted by eccentric and eccentric marking.
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Transport Transport The product is transported by air, land, or water. The packaging depends on the mode of transport. Truck Shipped on a transport pallet Aircraft Shipped in a crate Ship Shipped in a case or container Only perform the tasks described in this chapter after you have read and un- derstood the chapter "Safety".
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Transport NGHP Packaging symbols When moving the transport pallets / crates / cases, observe the following symbols: CENTER OF SLING SLING GRAVITY HERE HERE Fig. 5-1 Attaching slings Center of gravity Fastening point Depending on the contents, the packaging units are marked with the symbols shown below.
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Transport Remove the packaging only to the degree necessary for company-internal transport. Transport the pallet, crate, or case to the intended installation location. Use appropriate transport devices. Industrial trucks Industrial trucks have to be capable of handling the size and weight of the crate.
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Transport NGHP 5.3.1 Removing the transport securing device Fig. 5-3 Removing transport securing device: Güdel planetary gearbox Coupling screw Transport securing device Planetary gearbox Motor screw Plug Motor Remove the transport securing device as follows: Switch off the system and secure it with a padlock against being switched on again Remove the plug...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Transport Slings Slings, chains, ropes or belts must be suitable for the load of weight of the crate. Fasten the slings to stable parts. Secure the slings against slipping. Make sure that no attachments are damaged by the slings. 5.4.1 Attaching the slings: Planetary gearbox WARNING...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Transport NGHP Attach the slings as follows: Loop the lifting belt around the planetary gear (be aware of center of gravity!) Hook the lifting belt into the crane hook Carefully lift the load Check horizontal alignment of the load If the load tilts, reposition the lifting belt loop The slings are in place.
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Commissioning Commissioning Introduction 6.1.1 Safety Only perform the tasks described in this chapter after you have read and un- derstood the chapter "Safety". Ü 2 13 It concerns your personal safety! WARNING Ripping of lifting belts The sharp edges cut the lifting belts.
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Commissioning NGHP Installing 6.3.1 Attaching the slings: Planetary gearbox WARNING Suspended loads Improper handling of suspended loads can lead to severe injuries or death! • Use appropriate lifting units • Wear appropriate protective clothing •...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Commissioning Attach the slings as follows: Loop the lifting belt around the planetary gear (be aware of center of gravity!) Hook the lifting belt into the crane hook Carefully lift the load Check horizontal alignment of the load If the load tilts, reposition the lifting belt loop The slings are in place.
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Commissioning NGHP 6.3.2 Mounting the planetary gearbox WARNING Loose components Vibrations can loosen connecting elements. Persons are surprised by unex- pected situations and seriously injured as a result. Observe the following points: • Secure the connection elements by appropriate means •...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Commissioning Install the transport securing device as follows: Switch off the system and padlock it to secure it against being switched on again Remove the plugs if necessary Loosen the coupling screws Attach the transport securing device to the planetary gearbox Fix in place transport securing device using a motor screw Tighten the coupling screws...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Commissioning NGHP 6.3.2.2 Mounting the NRH, NRHP This description is valid as for the two planetary gear types NRH and NRHP. NOTE Distance of the mounting plate A too small distance between the mounting plate and the carriage can lead to damage to the pinion or the rack.
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Commissioning Install the planetary gear as follows: Mount the planetary gear on the mounting plate Tighten the screws Set the tooth flank backlash if necessary as described in the superordi- nate operating manual The planetary gear has been installed.
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Commissioning NGHP Removing the transport securing device Fig. 6-4 Removing transport securing device: Güdel planetary gearbox Coupling screw Transport securing device Planetary gearbox Motor screw Plug Motor Remove the transport securing device as follows: Switch off the system and secure it with a padlock against being switched on again Remove the plug...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Commissioning 6.3.2.3 Installing the NGHP For help, use the QR code on the planetary gear NGHP or visit the Güdel website http://gadjuster.gudel.com/ Fig. 6-5 Pre-assembling the NGHP planetary gearbox Installation position 0° Gearbox flange Installation position 30° Eccentric marking...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Commissioning NGHP Pre-assembling the NGHP Fig. 6-6 Pre-assembling the NGHP Lubrication ex Specification Lubrication quantity works Mobil Mobilux EP 2 KP2K-30 in accordance with DIN 51502 Table 6-1 Lubricants: Pre-assemble the planetary gearbox NGHP as follows: Prerequisite:The assembly interface for the gearbox was drilled specifi- cally according to the specifications from the Güdel sales documentation Prerequisite:The planetary gearbox is blocked correctly Ü 2 42...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Commissioning Setting the NGHP - 0 + Fig. 6-7 Setting the planetary gear NGHP Rack Carriage Planetary gear NGHP Dial gauge...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Commissioning NGHP Set the planetary gearbox NGHP as follows: Prerequisite:The planetary gearbox has been pre-assembled Ü 2 48 Prerequisite:The planetary gearbox is blocked Ü 2 42 Prerequisite:Also use the following values table according to the size you use.
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Commissioning Planetary gear NGHP Pinion Z20-M2H Z16-M2.5H Configura- tion Precision class Linear cor- rection fac- Measured lin- Recommended operating position ear system of the planetary gear backlash, pre- position of 30° [µm] 7 µm per 0.5°...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Commissioning NGHP Planetary gear NGHP Pinion Z20-M2H Z16-M2.5H Configura- tion Precision class Linear cor- rection fac- Measured lin- Recommended operating position ear system of the planetary gear backlash, pre- position of 30° [µm] 7 µm per 0.5°...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Commissioning Planetary gear NGHP Pinion Z20-M2H Z16-M2.5H Configura- tion Precision class Linear cor- rection fac- Measured lin- Recommended operating position ear system of the planetary gear backlash, pre- position of 30° [µm] 23.5 24.5 25 23.5...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Commissioning NGHP Planetary gear NGHP Pinion Z20-M2H Z16-M2.5H Configura- tion Precision class Linear cor- rection fac- Measured lin- Recommended operating position ear system of the planetary gear backlash, pre- position of 30° [µm] 29.5 - 29.9 - 7 µm per 0.5°...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Commissioning Value table size Planetary gear NGHP Pinion Z25-M2H Z20-M3H Precision class Minimum setting value [µm] Table 6-4 Dimension example NGHP 100 Planetary gear NGHP Pinion Z25-M2H Z20-M3H Configura- tion Precision class Linear cor- rection fac- Measured lin- Recommended operating position...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Commissioning NGHP Planetary gear NGHP Pinion Z25-M2H Z20-M3H Configura- tion Precision class Linear cor- rection fac- Measured lin- Recommended operating position ear system of the planetary gear backlash, pre- position of 30° [µm] 12.5 13.5 15 12.5...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Commissioning Planetary gear NGHP Pinion Z25-M2H Z20-M3H Configura- tion Precision class Linear cor- rection fac- Measured lin- Recommended operating position ear system of the planetary gear backlash, pre- position of 30° [µm] 19.5 19.5 20.5 21.5...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Commissioning NGHP Planetary gear NGHP Pinion Z25-M2H Z20-M3H Configura- tion Precision class Linear cor- rection fac- Measured lin- Recommended operating position ear system of the planetary gear backlash, pre- position of 30° [µm] 24.5 25.5 26 24.5...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Commissioning Planetary gear NGHP Pinion Z25-M2H Z20-M3H Configura- tion Precision class Linear cor- rection fac- Measured lin- Recommended operating position ear system of the planetary gear backlash, pre- position of 30° [µm] 28.5 29.5 - 7 µm per 0.5°...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Commissioning NGHP Value table size Planetary gear NGHP Pinion Z20-M2H Z16-M2.5H Precision class Minimum setting value [µm] Table 6-6 Dimension example NGHP 140 Planetary gear NGHP Pinion Z22-M3H Z20-M4H Configura- tion Precision class Linear cor- rection fac- Measured lin- Recommended operating position...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Commissioning Planetary gear NGHP Pinion Z22-M3H Z20-M4H Configura- tion Precision class Linear cor- rection fac- Measured lin- Recommended operating position ear system of the planetary gear backlash, pre- position of 30° [µm] 10.5 13.5 10.5 12.5 14...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Commissioning NGHP Planetary gear NGHP Pinion Z22-M3H Z20-M4H Configura- tion Precision class Linear cor- rection fac- Measured lin- Recommended operating position ear system of the planetary gear backlash, pre- position of 30° [µm] 16.5 17.5 18.5 17 7 µm per 0.5°...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Commissioning Planetary gear NGHP Pinion Z22-M3H Z20-M4H Configura- tion Precision class Linear cor- rection fac- Measured lin- Recommended operating position ear system of the planetary gear backlash, pre- position of 30° [µm] 22.5 21 7 µm per 0.5°...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Commissioning NGHP Planetary gear NGHP Pinion Z22-M3H Z20-M4H Configura- tion Precision class Linear cor- rection fac- Measured lin- Recommended operating position ear system of the planetary gear backlash, pre- position of 30° [µm] 25.5 26 25.5 26.5 7 µm per 0.5°...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Commissioning Planetary gear NGHP Pinion Z22-M3H Z20-M4H Configura- tion Precision class Linear cor- rection fac- Measured lin- Recommended operating position ear system of the planetary gear backlash, pre- position of 30° [µm] 28.5 29 29.5 7 µm per 0.5°...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Commissioning NGHP Special pinion Calculate the setting angle for special pinions on the planetary gear NGHP ac- cording to the following formula: × z × k Fig. 6-8 Calculation formula: Pitch circle diameter of pinion ×...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Commissioning Removing the transport securing device Fig. 6-13 Removing transport securing device: Güdel planetary gearbox Coupling screw Transport securing device Planetary gearbox Motor screw Plug Motor Remove the transport securing device as follows: Switch off the system and secure it with a padlock against being switched on again Remove the plug...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Commissioning NGHP 6.3.3 Mounting the motor If possible, mount the motor in the vertical direction (motor at top, motor shaft below) Fig. 6-14 Mounting the motor: Güdel planetary gear Motor Coupling screw Motor screw (if necessary with washers Drill hole according to motor manufacturer specifi- cations)
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Commissioning Type / Size Diameter, Coupling Tightening motor shaft screw, quality torque [Nm] 12.9 80-140 ≤14 19.1 80-140 15-24 100 / 110 25-35 25-48 Table 6-13 Tightening torques, coupling screws: Güdel planetary gearbox Mount the motor as follows: Remove the sealing plug If necessary, remove the burr of the keyway at the motor shaft...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Maintenance Maintenance Introduction Maintenance The listed tasks have to be carried out at the prescribed time intervals. If they tasks are not carried out at the specified intervals or improperly, all warranty is voided.
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Maintenance NGHP 7.1.1 Safety Only perform the tasks described in this chapter after you have read and un- derstood the chapter "Safety". Ü 2 13 It concerns your personal safety! WARNING Automatic startup During work on the product, there is danger of the machine starting up auto- matically.
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Maintenance WARNING Heavy components Components can be very heavy. Improper handling can cause severe or fatal injuries! • Use appropriate lifting units • Use suitable means to secure the components against tipping over •...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Maintenance NGHP Maintenance tasks 7.2.1 General prerequisites Prior to performing repair and maintenance tasks, do the following: • If vertical axes are present, secure them against falling • Switch off the system and padlock it to secure it against being switched on again •...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Maintenance Operating 1-shift opera- 2-shift opera- 3-shift opera- hours tion tion tion every 4 weeks every 2 weeks Weekly 2'250 yearly every 6 months every 4 months 6'750 every 3 years every 1.5 years yearly 11'250 every 5 years...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Maintenance NGHP 7.2.3 Maintenance tasks after 150 hours 7.2.3.1 Lubricating the pinion If available, lubricate the pinion after 150 operating hours or 100 km. Lubri- cate several times if tribocorrosion (reddish discoloration) occurs. CAUTION Danger of being crushed When performing work on the product, there is a risk of being crushed in...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Maintenance 7.2.4 Maintenance tasks after 2,250 hours 7.2.4.1 General inspection Performing a gen- For the general inspection, perform a rough check of the entire product. eral inspection Perform the general inspection as follows: Switch off the system and padlock it to secure it against being switched on again Check the inspection points as described in the inspection table...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Maintenance 7.2.5 Maintenance tasks after 22,500 hours 7.2.5.1 Replacing the Güdel planetary gearbox Attaching the slings: Planetary gearbox WARNING Suspended loads Improper handling of suspended loads can lead to severe injuries or death! •...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Maintenance NGHP Attach the slings as follows: Loop the lifting belt around the planetary gear (be aware of center of gravity!) Hook the lifting belt into the crane hook Carefully lift the load Check horizontal alignment of the load If the load tilts, reposition the lifting belt loop The slings are in place.
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Maintenance Attaching the slings: Motor WARNING Suspended loads Improper handling of suspended loads can lead to severe injuries or death! • Use appropriate lifting units • Wear appropriate protective clothing • Always keep sufficient distance from suspended loads •...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Maintenance NGHP Remove motor WARNING Moving the axis The work requires moving the axis. This can lead to severe or fatal injuries! • Ensure that no persons are in the danger area while the axis is moving WARNING Falling axes After removing the transport securing device, brakes or motors, the vertical...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Maintenance Fig. 7-3 Remove motor: Planetary gearbox Güdel Motor Plug Motor screws (if necessary with spacers Coupling screws according to motor manufacturer specifi- cations) Motor shaft Drill hole Remove the motor as follows: Remove the plug Check if the coupling screws can be reached through the drill hole If there are deviations: Adjust axis until the coupling screws can be...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Maintenance NGHP Replacing the Güdel planetary gearbox Replace the Güdel planetary gearbox as follows: Replacing the Güdel planetary gearbox The planetary gear has been replaced. Mounting the motor If possible, mount the motor in the vertical direction (motor at top, motor shaft below) Fig. 7-4 Mounting the motor: Güdel planetary gear...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Maintenance Cleaning agents mild universal cleaner free from aromatic compounds (e.g. Motorex OPAL 5000) Table 7-5 Cleaning agents: Coupling, contact surfaces, and motor shaft Type / Size Diameter, Coupling Tightening motor shaft screw, quality torque [Nm] 12.9 80-140...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Maintenance NGHP Final tasks Perform the following final tasks: Set the tooth flank backlash as described in the superordinate operating manual Calibrate the reference plane of the motor (this procedure is described in the documentation for the overall plant or the motor) The final tasks have been performed.
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Maintenance Maintenance table Maintenance work Maintenance cycle [h] Duration [min] Target readership Lubricants Further information Cleaning agents Maintenance technicians Lubricating the pinion Mobil Mobilux EP 2 Ü Chapter 7.2.3.1, 2 78 The manufacturer's technicians Maintenance technicians General inspection 2,250 Ü Chapter 7.2.4.1, 2 79...
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Sending only works if you have completed the operator details in the intervention report as specified in the Maintenance chapter. Save the generated XML file as a backup. Copy the empty inter- vention report and scan it in after completing it if you are not working electronically. Send it to service@ch.gudel.com after every intervention.
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Sending only works if you have completed the operator details in the intervention report as specified in the Maintenance chapter. Save the generated XML file as a backup. Copy the empty inter- vention report and scan it in after completing it if you are not working electronically. Send it to service@ch.gudel.com after every intervention.
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Sending only works if you have completed the operator details in the intervention report as specified in the Maintenance chapter. Save the generated XML file as a backup. Copy the empty inter- vention report and scan it in after completing it if you are not working electronically. Send it to service@ch.gudel.com after every intervention.
NGHP Maintenance Feedback on the instructions Your feedback helps us to keep improving these instructions. Thank you! mailto: docufeedback@ch.gudel.com Please provide the following information with your feedback: • Identification number of the instructions • Product, type • Project number, order number Fig. 9-7...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Repairs NGHP Repairs Introduction Work sequences Perform the work sequences in the order described. Perform the described tasks at the specified times. This ensures a long service life for your product. Only use original spare parts. Ü 2 123 Original spare parts Tightening torques...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Repairs WARNING Heavy components Components can be very heavy. Improper handling can cause severe or fatal injuries! • Use appropriate lifting units • Use suitable means to secure the components against tipping over •...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Repairs NGHP Repairs 8.2.1 General prerequisites Prior to performing repair and maintenance tasks, do the following: • If vertical axes are present, secure them against falling • Switch off the system and padlock it to secure it against being switched on again •...
The lubricant amount can be found on the type plate or the type key of the spare parts list. If you have any questions, please contact our service depart- ments. GUDEL- SUMER Made in France REF : NRH100-7-A2-Z25-M2H-TP-P3-AM OIL Qty : 90 cc OF:37795/0 N°...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Repairs NGHP 8.2.3 Replacing the pinion If pins are defective, the gearbox will also be damaged internally! Send the gearbox to Güdel for repairs. 8.2.3.1 NRH and NGHP Remove the pinion NRH and NGHP ‘...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Repairs Remove the pinion as follows: Remove gearbox unit from machine Remove the cover using a screwdriver Block the coupling, if necessary Remove the fastening screw (elongation piece permitted) Screw the headless set screws into the pins up to the limit stop Pull the pinion off the pins using the headless set screws (Screw in the headless set screws in the order shown in the illustration) Screw in the first headless set screw by ⅛...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Repairs NGHP Mount the pinion NRH and NGHP ü û Fig. 8-4 Mount the pinion NRH and NGHP Fastening screw Cover Thread Torque wrench Gearbox Pinion Size Module Properties Size Tightening Quality torque [Nm] M8x50 12.9 M12x65...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Repairs Install the pinion as follows: Position the gearbox vertically Lubricate the pins, thread, and bottom of the fastening screw head with a universal grease Place the pinion exactly axial on the pins Press the pinion up to the limit stop using the fastening screw Remove the fastening screw Degrease the fastening screw and thread...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Repairs Mount the pinion NRHP WARNING Loose components Incorrectly tensioned connection elements can lead to unexpected situations. Persons can be surprised by this and seriously injured as a result. • Properly tighten the clamping sets •...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Repairs NGHP Install the pinion as follows: Install the pinion flange Tighten screws The pinion has been installed.
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Sending only works if you have completed the operator details in the intervention report as specified in the Maintenance chapter. Save the generated XML file as a backup. Copy the empty inter- vention report and scan it in after completing it if you are not working electronically. Send it to service@ch.gudel.com after every intervention.
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Repairs Service departments If you have questions, please contact the service departments. Ü 2 125...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Decommissioning, storage NGHP Decommissioning, storage Introduction Only perform the tasks described in this chapter after you have read and un- derstood the chapter "Safety". Ü 2 13 It concerns your personal safety! 9.1.1 Personnel qualifications Only appropriately trained and authorized technicians are allowed to work on the product.
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Decommissioning, storage Decommissioning 9.3.1 Cleaning, rust-proofing Clean away any dirt and dust from the product. Clean the product thor- oughly. Dispose of any cloths soaked in oil or grease in an environmentally friendly manner.
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Disposal Disposal 10.1 Introduction Observe the following during disposal: • Adhere to the country-specific regulations • Separate the material groups • Dispose of the materials in an environmentally friendly way • Recycle waste if possible 10.1.1 Safety Only perform the tasks described in this chapter after you have read and un-...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Disposal NGHP WARNING Heavy components Components can be very heavy. Improper handling can cause severe or fatal injuries! • Use appropriate lifting units • Use suitable means to secure the components against tipping over •...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Disposal 10.3 Waste management compliant assemblies 10.3.1 Disassembly WARNING Suspended loads Improper handling of suspended loads can lead to severe injuries or death! • Use appropriate lifting units • Wear appropriate protective clothing •...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Disposal NGHP 10.3.2 Material groups Dispose of the material groups in accordance with the following table: Material Disposal method Contaminated materials / auxiliary Hazardous waste agents Wood Municipal waste Plastic Collecting point or municipal waste Lubricants Collecting point disposal in accor- dance with the safety data sheets...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Spare parts supply Spare parts supply...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Spare parts supply NGHP...
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• Drawing number (if applicable) Regular inquiries If you have questions relating to service, please use the service form at www.gudel.com or contact the responsible service department: For all other countries not included in the following list, please contact the service department in Switzerland.
If you have questions or problems related to the planetary gear, please contact the following service department: Güdel Sumer SAS Le Roqual Carsac-Aillac Zone industrielle 24200 Sarlat-la-Canéda Telephone:+33 5 53 30 30 80 E-mail address:info@gudel-sumer.com Americas Country Relevant service department Phone E-mail Brazil Güdel Lineartec Comércio de Automção Ltda.
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Spare parts supply Country Relevant service department Phone E-mail India Güdel India Pvt. Ltd. +91 20 679 10200 service@in.gudel.com Gat No. 458/459 Mauje Kasar Amboli Pirangut, Tal. Mulshi 412 111 Pune India Korea Güdel Lineartec Inc. +82 32 858 05 41 gkr.service@gudel.co.kr 11-22 Songdo-dong Yeonsu-Ku Post no.
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Spare parts supply NGHP Country Relevant service department Phone E-mail Bosnia and Herzegovina Güdel GmbH +43 7226 20690 0 service@at.gudel.com Schöneringer Strasse 48 Croatia 4073 Wilhering Austria Austria Romania Serbia Slovenia Hungary Slovakia Güdel a.s. +420 602 309 593 info@cz.gudel.com...
Spare parts supply NGHP Inquiries outside of business hours If you have service inquiries outside of business hours, please contact the following service departments: Europe Güdel AG +41 62 916 91 70 service@ch.gudel.com Gaswerkstrasse 26 Industrie Nord 4900 Langenthal Switzerland Americas Güdel Inc. +1 734 214 0000 service@us.gudel.com...
Güdel AG Insustrie Nord CH-4900 Langnethal phone +41 62 916 91 91 +41 62 916 95 29 14.07.2008 / Page 1 of 1 info@ch.gudel.com VS0035 2-Amod ZP-4 M MO mec 3.10 10947-001A t i s y t i V000134...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Torque tables NGHP Torque tables 12.1 Tightening torques for screws NOTE Vibrations Screws without screw lock can come loose. • Secure screw connections on moving parts with Loctite medium strength 243. • Apply the adhesive on the nut thread, not on the screw!
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Torque tables NGHP 12.1.2 Black screws Unless otherwise specified, the following tightening torques apply for black oiled and non-lubricated screws, or screws secured with Loctite 243: Thread size Tightening torque [Nm] 10.9 12.9 10.1 14.9 17.4...
SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP List of illustrations List of illustrations Fig. 2 -1 Danger label "Hot surfaces" ............21 Fig. 2 -2 Danger label "Heavy Components" ..........21 Fig. 3 -1 Güdel planetary gearbox: Identifying lubricant quantity ..26 Fig.
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, List of illustrations NGHP Fig. 7 -4 Mounting the motor: Güdel planetary gear ......86 Fig. 7 -5 Maintenance schedule: Güdel gearbox unit with elastomer coupling ..................... 89 Fig. 7 -6 Identification number of the instructions ......... 99 Fig.
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP List of tables List of tables Table -1 Revision history................Table 1-1 Explanation of symbols/abbreviations ......... 12 Table 3-1 Güdel planetary gearbox: Ratio............ 26 Table 3-2 Güdel planetary gearbox: Lubricant quantity [cm3]....27 Table 3-3 Temperature ranges................
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, List of tables NGHP Table 8-2 Güdel planetary gearbox: Ratio............ 105 Table 8-3 Güdel planetary gearbox: Lubricant quantity [cm3]....105 Table 8-4 Properties of headless set screws..........106 Table 8-5 Properties of the fastening screw, depending on the pinion module....................
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Index Index Air humidity ......27, 116 Hazard symbol ........ 21 Ambient temperatures ....27 Hazard warnings ......19 Cleaning .......... 117 Identification ........117 Customer feedback ......99 Installation instructions ....18 Intended purpose ......
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Index NGHP Maintenance tasks ......73 Personnel qualifications ....39 After 150 hours ......78 Pinion After 2,250 hours ...... 79 Replacing ........106 After 22,500 hours ....81 Pinion NGHP Monitoring equipment ....22 Mounting ........
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Index Safety data sheet ......24 Service departments ....125 Setting NGHP .......... 49 Slings Attaching: Motor ...... 83 Attaching: Planetary gearbox 37, 40, 81 Spare part ........ 73, 100 Spare parts list ......131 Special pinion ........
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, Index NGHP...
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SERVICE MANUAL Planetary gear Güdel NRH, NRHP, NGHP Version romkal Author Date 06.05.2019 GÜDEL AG Industrie Nord CH-4900 Langenthal Switzerland Phone +41 62 916 91 91 +41 62 916 91 50 E-mail info@ch.gudel.com www.gudel.com...
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GÜDEL AG Industrie Nord CH-4900 Langenthal Switzerland Phone +41 62 916 91 91 info@ch.gudel.com www.gudel.com...