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1)014-f = j I 17 • PART NO. 84413-01 3300/46 RAMP DIFFERENTIAL EXPANSION MONITOR • OPERATION MANUAL BENTLY • • • • • • • NEVADA .yi " .a.m.ci c i l s .
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NOTICE READ THE FOLLOWING BEFORE INSTALLING OR OPERATING EQUIPMENT Bently Nevada Corporation has attempted to identify areas of risk created by improper installation and/or operation of this product. These areas of information are noted as WARNING or CAUTION for your protection and for the safe and effective operation of this equipment. Read all instructions before installing or operating this product.
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• 84414-01 Ramp Differential Expansion Monitor Maintenance 1 12 1 Te s t OK Limits A \ CAUTION Test will exceed alarm setpoint levels causing alarms to activate. This could result in relay contact to change state. See Danger Bypass section 10. A \ WARNING High Voltage present.
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,wwwwim. 8 4 4 1 4 - 0 1 Ramp Differential Expansion Monitor Maintenance 1.11.111\ 12 T e s t OK Limits Cont. • 6. Verify that the OK relay changes state (de- energized). Note : all other channels in the ' l i l t ) , 4 6 rack must be OK or bypassed in order for the 011-FE:ENT I At_...
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Ramp Differential Expansion Monitor Maintenance 84414-01 L I id Calibrate Channels C A U T I O N Figure 1 [0.q1113, tways, J r L E i c . . . 1 0 1 Monitoring will be bypassed CINIGUM I 101 automatically during calibration.
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84414-01 • Ramp Differential Expansion Monitor Maintenance Calibrate Channels FCont. 1. Disconnect COM and IN wiring from the Channel A terminals on the Signal Input Relay Module. 2. Connect a power supply and a multimeter to COM and IN with polarity as shown in Figure 1 on page 24.
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• Ramp Differential Expansion Monitor Maintenance 84414-01 1 13 I C a l i b r a t e Channels [Conti 8. Activate the Channel A gain adjust dip switch (GA) by moving it to the left. The Channel A bargraph will begin t o flash. Measure the voltage at Test point Channel A (TA) using the multimeter.
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• 84414-01 Ramp Differential Expansion Monitor Maintenance 1 13 I C a l i b r a t e Channels [Cont] 12. A c t i v a t e the meter adjust dip switch (MA) by moving i t t o t h e left. T h e differential expansion signal will begin to flash on the left LCD display.
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Keyphasor® is a registered trademark of Bently Nevada Corporation • Proximitor i s a registered trademark of Bently Nevada Corporation Document No. 84413 . First Printing: May 1989 . Revision NC: May 1989 Copyright() 1 9 8 9 Bently Nevada Corporation...
• 84413-01 Ramp Differential Expansion Monitor Operation CONTENTS SECTION TITLE Differential Expansion Monitor System Monitor Options 3. P r o g r a m m a b l e Options 4. M o n i t o r Functions 6. B y p a s s 7.
MONITOR PART NUMBER TRANSDUCER AGENCY FULL SCALE RANGE I N P U T A L A R M RELAY APPROVAL 3300/46 01 = 5-0-5mm 01 = 11mm, 00 = NONE 00 = NOT REQUIRED 02 = 0 - 10mm 100 mV/mil 01 = EPDXY 01 = CSA 03 = 0.25-0-0.25 INCHES...
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• 84413-01 Ramp Differential Expansion Monitor Operation I 3 I PROGRAMMABLE OPTIONS MONITOR FEATURE OPTION MONITOR FEATURE OPTION FIRST OUT DANGER MODE LATCHING * ENABLED * DISABLED NONLATCHING RECORDER OUTPUTS ALARM DELAYS 0.1 SECOND +4 TO +20 mA * 1 SECOND +1 TO +5 Vdc 3 SECOND * 0 TO -10 Vdc...
Ramp Differential Expansion Monitor Operation 84413-01 MONITOR FUNCTIONS RAMP DIFFERENTIAL EXPANSION - The Ramp Differential Expansion Monitor provides continuous monitoring of shaft growth relative to the machine case. Normal expansion direction can be toward or away from the probe A. PROBE GAP VOLTAGE - Probe gap is measured as a negative dc voltage that is directly proportional to the gap distance between the face of a proximity probe and the surface being monitored.
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• 84413-01 Ramp Differential Expansion Monitor Operation MONITOR FUNCTIONS RECORDER OUTPUT - Depending on the option selected, the recorder output levels proportional to the measured differential expansion signal are 0 to -10Vdc, +1 to +5Vdc, or +4 to +20mA. SELF TEST - The monitor has three categories of self test: Power-up, Cyclic, and User-invoked. Power-up self test is performed automatically each time the monitor power is turned on.
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• Ramp Differential Expansion Monitor Operation 84413-01 NOTE: EACH CHANNEL IN THE SYSTEM CONTROLS THE OK RELAY. THEREFORE, EITHER CHANNEL CAN CAUSE A NOT OK RELAY CONDITION (DEENERGIZED RELAY) LED DISPLAY • RELAY DRIVE * CONDITION • • CHANNEL A AND B IN OPERATING RANGE •...
• 84413-01 Ramp Differential Expansion Monitor Operation BYPASS LED DISPLAY CONDITION • LONG S H O R T MONITOR IN DANGER BYPASS MODE • • BYPASS SYSTEM IN POWER-UP MODE USER-INVOKED SELF TEST IN PROGRESS MONITOR BYPASSED CALIBRATION MODE BYPASS MONITOR OVERRANGE DURING CALIBRATION •...
Ramp Differential Expansion Monitor Operation ALERT LED DISPLAY ALERT CONDITION RELAY DRIVE LONG • ALERT DIFFERENTIAL EXPANSION SIGNAL HAS EXCEEDED THE LONG ALERT LEVEL (SEE SECTION 11) DIFFERENTIAL EXPANSION SIGNAL ALERT • HAS EXCEEDED THE SHORT ALERT • LEVEL (SEE SECTION 11) ALERT FIRST OUT CONDITION FOR DIFFERENTIAL EXPANSION SIGNAL...
• 84413-01 Ramp Differential Expansion Monitor Operation DANGER • LED DISPLAY DANGER RELAY DRIVE CONDITION LONG • DANGER DIFFERENTIAL EXPANSION SIGNAL HAS EXCEEDED THE LONG DANGER LEVEL (SEE SECTION 11) DIFFERENTIAL EXPANSION SIGNAL DANGER • HAS EXCEEDED THE SHORT DANGER LEVEL (SEE SECTION 11) DANGER FIRST OUT CONDITION FOR...
84413-01 Ramp Differential Expansion Monitor Operation READ CHANNEL DIFFERENTIAL EXPANSION THE MONITOR CONTINUOUSLY INDICATES THE DIFFERENTIAL EXPANSION SIGNAL MEASURED FROM ZERO POSITION TO THE DIFFERENTIAL EXPANSION SIGNAL VALUE ON THE LEFT METER SCALE. THE DIFFERENTIAL EXPANSION SIGNAL IS A COMPOSITE SIGNAL GENERATED FROM BOTH CHANNEL A AND CHANNEL B PROBE INFORMATION.
• 84413-01 Ramp Differential Expansion Monitor Operation READ GAP VOLTAGE PRESS GAP SWITCH AND READ GAP VOLTAGE FOR BOTH CHANNEL A AND CHANNEL B ON THE METER USING THE CENTER METER SCALE. • CHANNEL A PROBE SHAFT •...
Ramp Differential Expansion Monitor Operation 84413-01 READ SETPOINT LEVELS PRESS ALERT SWITCH AND READ ALERT PRESS DANGER SWITCH AND READ DANGER SETPOINTS ON THE METER SCALE. BOTH SETPOINTS ON THE METER SCALE. BOTH LONG AND SHORT ROTOR SETPOINTS ARE LONG AND SHORT ROTOR SETPOINTS DISPLAYED.
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• 84413-01 Ramp Differential Expansion Monitor Operation I 1 2 1 SELF TEST THE MONITOR HAS THREE LEVELS OF SELF TESTS: POWER-UP TEST: PERFORMED ONLY WHEN MONITOR IS TURNED ON. CYCLIC TEST: PERFORMED CONTINUOUSLY. USER-INVOKED TEST: PERFORMED ONLY WHEN INITIATED BY USER. IF ERRORS ARE DETECTED DURING CYCLIC SELF TESTS: 1 .
• Ramp Differential Expansion Monitor Operation 84413-01 SELF TEST [CONT] INITIATE USER-INVOKED TEST BY SHORTING ACROSS TWO SELF TEST (ST) PINS. CAUTION Machine Protection Will Be Lost For Duration of Test AT COMPLETION OF USER-INVOKED SELF TEST, MONITOR WILL RECALL STORED ERROR CODES, IF ANY. THESE •...
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• Ramp Differential Expansion Monitor Operation 84413-01 SELF TEST [CONT] DESCRIPTION ERROR CODE ROM CHECKSUM HAS FAILED. * 3 3 o o / . 6 DIFFERENTIAL EEPROM FAILURE NO. 1. * * EXP ANSI O N MONITOR M E M M I I I M M M E W E E P R O M FAILURE NO.
Ramp Differential Expansion Monitor Operation 84413-01 INDEX Page ALARM ALARM DELAYS ALARM RELAYS ALERT 8, 12 ALERT MODE BUFFERED OUTPUT BYPASS CYCLIC TEST DANGER 9, 12 DANGER BYPASS DANGER MODE ERROR CODES FIRST OUT GAP VOLTAGE METER RESPONSE TIME NOT OK MODE NOT OK MONITOR DEFEAT 4, 6 OK RELAY...
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• PART NO. 84414-01 3300/46 RAMP DIFFERENTIAL EXPANSION MONITOR MAINTENANCE MANUAL BENTLY r. NEVADA •...
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Notice READ THE FOLLOWING BEFORE INSTALLING OR OPERATING EQUIPMENT Bently Nevada Corporation has attempted to identify areas of risk created by improper installation and/or operation of this product. These areas of information are noted as WARNING or CAUTION for your protection and for the safe and effective operation of this equipment. Read all instructions before installing or operating this product.
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84414-01 • Ramp Differential Expansion Monitor Maintenance Contents SECTION 1. D i f f e r e n t i a l Expansion Monitor System 2. F r o n t Panel Features 3. M o n i t o r Removal 4.
84414-01 R a m p Differential Expansion Monitor Maintenance Differential Expansion Monitor System S I G N A L I N P U T R E L AY MODULE L O C AT I O N c'T.X 3 3 0 0 / 4 6 DIFFERENTIAL EXP ANSION MONITOR m a i n I P E O...
84414-01 • Ramp Differential Expansion Monitor Maintenance Front Panel Features 3 3 0 0 / 4 6 DIFFERENTIAL EXPANSION MONITOR = L-20- Bargraph - Indicates Differential Expansion value Transducer OK LED Danger Alarm LED Alert Alarm LED DAN ; E P Bypass LED RYPAS=, Read Monitor Danger Setpoints...
84414-01 • Ramp Differential Expansion Monitor Maintenance Monitor Removal CAUTION The machine i s n o t protected when the monitor is removed from the rack. 1. Loosen two screws. 2. Pull monitor from rack. •...
84414-01 • Ramp Differential Expansion Monitor Maintenance Monitor Disassembly MAIN C I R C U I T BOARD STANDOFF ( 4 P L A C E S Side Cover Removal Squeeze t h e retaining t i p s o n e a c h standoff, a n d r e m o v e t h e s i d e c o v e r from the monitor.
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84414-01 • R a m p Differential Expansion Monitor Maintenance Monitor Disassembly [Cont] Front Panel Removal \VASHEC RETA N N C SPR N C c,CRE'Ai S L I D r' //STANDOFF • •...
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84414-01 • Ramp Differential Expansion Monitor Maintenance Signal Input Relay Module (Dual Relay) WARNING High Voltage present Could cause shock, burns or death. Do Not touch exposed wires or terminals. The Signal Input Relay Module is on the back o f t h e r a c k .
84414-01 111 0 Ramp Differential Expansion Monitor Maintenance 5 I Signal Input Relay Module (Quad Relay) WARNING High Voltage present Could cause shock, burns • or death. 1 ! I 444. Do Not touch exposed wires or terminals. I C : 2 1 The Signal Input Relay Module is on the It31 back o f t h e r a c k .
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MONITOR PART NUMBER TRANSDUCER FULL SCALE RANGE I N P U T A L A R M RELAY A P P R O V A L 3300/46 00 = NOT REQUIRED 01 = 5-0-5mm 01 = 11mm, 00 = NONE...
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84414-01 • Ramp Differential Expansion Monitor Maintenance Monitor Options [Cont] The Ramp Differential Expansion Monitor has several user-programmable options. The options can be changed by removing and installing jumpers on the printed circuit boards. • 1 1 1 1 1 m c c x u u •...
Ramp Differential Expansion Monitor Maintenance 84414-01 i l l Monitor Options [Conti Main Board Option Settings All monitor option jumpers for the Ramp DE Monitor are on the Main Board. Table 1 shows these options and their jumper positions. Table 1 Option Settings on Main Board Jumper Option I n s t a l l...
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Ramp Differential Expansion Monitor Maintenance 84414-01 • Monitor Options [Cont] Table 1 [continued] Jumper Install R e m o v e Option Setting Toward Probe A * W 1 2 C ' Upscale Direction W12C Away from Probe A * Options shipped from factory Recorder Output Options To set the recorder output, remove all jumpers from headers W1A-E, W2A-E, W3A-D, W5A-C, W6A- C, W8A-D, W9A-D, W14G AND W14H.
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Ramp Differential Expansion Monitor Maintenance 84414-01 • Monitor Options [Cont] Transducer Type Options To set the monitor for the correct transducer type, remove all jumpers from headers W21C and D, W22B-D, W4A-F, and W16 and W17. Install jumpers specified in Table 3. Table 3.
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84414-01 • Ramp Differential Expansion Monitor Maintenance Monitor Options [Cont] Ramp Angle Options The following table, Table 5, shows the acceptable ramp angle ranges for different meter range and transducer type combinations. I f possible, however, avoid using ramp angle combinations specified in Table 6 since accuracy is reduced.
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Ramp Differential Expansion Monitor Maintenance 84414-01 Monitor Options [Cont] • Ramp Angle Options (cont.) To set the monitor for the correct ramp angle, remove jumpers W20A-F. Install jumpers specified in Table 7. Table 7. Ramp Angle Options Ramp Angle Install Jumpers Ramp Angle Install Jumpers W200...
84414-01 Ramp Differential Expansion Monitor Maintenance Meter Scale Replacement The Monitor meter scales can be replaced for operation with different full scale ranges. The replacement meter scales are located in the back of this manual. To replace a meter scale : 1.
Ramp Differential Expansion Monitor Maintenance 84414-01 Alarm Setpoint Adjust 1. Open front panel. DIFFERENTIAL EXPANSION IGNITOR 2. Set switch the Setpoint Adjust switch (SA) to the left (ON). 3. Select Short rotor setpoints by setting the Long/Short (US) switch to the right. The left bargraph will start flashing the differential expansion signal.
84414-01 4110 R a m p Differential Expansion Monitor Maintenance Monitor Bypass Set MB (Monitor Bypass) switch to the left (ON). The BYPASS LEDs come on, the OK LEDs go off, and the Differential Expansion signal is clamped to Zero Position. CAUTION Machine Protection will be l o s t while Monitor...
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Ramp Differential Expansion Monitor Maintenance 84414-01 110 I Danger Bypass • Set DB (Danger Bypass) switch to the left (ON). Both BYPASS LEDs come on. The DANGER alarm LEDs on the front panel can come on but the Danger relay drive will not be activated if a Danger setpoint is exceeded.
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84414-01 R a m p Differential Expansion Monitor Maintenance 111 I Te s t Alarms CAUTION ■-1111.111.1= Tests will exceed alarm setpoint P0WOMITOR levels causing alarms t o activate. This could result in relay contact to PROX I O S I TOR change state.
84414-01 Ramp Differential Expansion Monitor Maintenance Test Alarms [Cont] • DIFFERENTIAL EXPANSION MONITOR 5. Adjust the power supply voltages such that the differential expansion signal o n the monitor just exceeds the Long Alert setpoint level and verify that the Long ALERT LED goes on after the specified delay period has elapsed (Flashing if the first out option is selected).
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84414-01 R a m p Differential Expansion Monitor Maintenance I 1 1 I Te s t Alarms [Cont] 3300,4. DIFFERENT I AL EXP ANSION MONITOR 10. Press RESET switch on the System Monitor. Verify that Long ALERT and DANGER LEDs remain on and steady.
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84414-01 Ramp Differential Expansion Monitor Maintenance 11 2 I Test OK Limits CAUTION .m..Tests will exceed alarm setpoint O R O i o gi T OR levels causing alarms t o activate. This could result in relay contact to change state.
84414-01 Ramp Differential Expansion Monitor Maintenance Test OK Limits [Cont] 6. Verify that the OK relay changes state (deenergized). Note: all other channels in the rack must be OK or bypassed in 3 3 0 0 / 4 6 D I FFERENT I AL order for the relay to change state.
Ramp Differential Expansion Monitor Maintenance 84414-01 • L i C a l i b r a t e Channels Figure 1 L a e ExPEEES/04 CAUTION I T R I S I B E A R INC LOTO E W E N . , 6 . —.I Monitoring w i l l b e b y p a s s e d CONF M U R AT tOta...
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84414-01 R a m p Differential Expansion Monitor Maintenance Calibrate Channels [Cont] 1. Disconnect COM and IN wiring from the channel A terminals on the Signal Input Relay Module. 2. Connect a power supply and a multimeter to COM and IN with polarity as shown in Figure 1 on page 24.
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84414-01 i l l Ramp Differential Expansion Monitor Maintenance Calibrate Channels [Cont] 8. Activate t h e channel A gain adjust dip switch (GA) b y moving i t t o t h e left. T h e channel A bargraph w i l l b e g i n t o flash. Measure the voltage at Test point channel A (TA) using the multimeter.
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R a m p Differential Expansion Monitor Maintenance 84414-01 jCalibrate Channels [Cont] 12. Activate the meter adjust dip switch (MA) by moving it to the left. The differential expansion signal will begin to flash on the left LCD display. 13. Measure the voltage at test point channel A (TA) using the multimeter.
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84414-01 Ramp Differential Expansion Monitor Maintenance Calibrate Channels [Cont] • Example: A user has a 25mm probe and a 0.25-0-0.25 inch full scale range. T h e monitor is configured for upscale toward probe A with dual ramp angles of 14 degrees. (1 inch = 1000 mils, 1 V = 1000 mV) TSF = 20mv/mil MR = 0.5 inches...
84414-01 R a m p Differential Expansion Monitor Maintenance Self Test THE MONITOR HAS THREE LEVELS OF SELF TESTS: POWER-UP TEST: PERFORMED ONLY WHEN MONITOR IS TURNED ON. CYCLIC TEST: PERFORMED CONTINUOUSLY. USER-INVOKED TEST: PERFORMED ONLY WHEN INITIATED BY USER. IF ERRORS ARE DETECTED DURING CYCLIC SELF TESTS: MONITORING IS ABORTED UNTIL THE ERROR IS -2 4...
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84414-01 • Ramp Differential Expansion Monitor Maintenance 14 I Self Test [Cont] INITIATE USER-INVOKED TEST BY SHORTING ACROSS TWO SELF TEST (ST) PINS. CAUTION Machine ProtectionWill B e Lost For Duration of Test AT COMPLETION OF USER-INVOKED SELF TEST, THE MONITOR WILL RECALL STORED ERROR CODES, IF ANY. •...
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84414-01 Ramp Differential Expansion Monitor Maintenance Self Test [Cont] ERROR CODE DESCRIPTION ROM CHECKSUM HAS FAILED. * 1 0 e 3 0 0 / 4 6 EEPROM FAILURE NO. 1. * * D I F F E R E N T I A L E X P A N S I O N M O N I T O R EEPROM FAILURE NO.
Ramp Differential Expansion Monitor Maintenance 84414-01 • 15 F i e l d Wiring Diagram 3300/46 FIELD WIRING f i r _ = 1 , CHANNEL A PROBE C , . IP1 1 Loll /1\3\ C o m a . 3 1 1 CHANNEL.
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• Ramp Differential Expansion Monitor Maintenance 84414-01 Field Wiring Diagram [Cont] 4. T o minimize ground loop noise problems, a single point earth ground (GND) to system common (COM) connection is recommended. Proximitor case must be electrically isolated from earth ground. Electrical isolation: 500 Vac (RMS) minimum.
84414-01 • Ramp Differential Expansion Monitor Maintenance Recommended Spare Parts Q t y D e s c r i p t i o n P a r t N u m b e r D i f f e r e n t i a l E x p a n s i o n M o n i t o r 3 3 0 0 / 4 6 -1 1 1- 11...
Ramp Differential Expansion Monitor Maintenance 84414-01 Index • Ramp Option Recorder Output Options Relay Module Relay Module Options Relay Module Removal Side Cover Removal Signal Input Relay Module Spare Parts Specifications Test Alarms Test OK Limits Transducer Type Options Upscale Direction User-programmable options Wiring Recommendations Zero Position Adjustment...
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Fl H. NT I AL Y.PAN':;11..41 11111\11 TRANSDUCER OPT ION ALARM RELAY O FULL S C A L E O P T I O N OPTION DESCRIPTION JUMPERS DESCR OPTION OPTIC"' DESCRIPTION CODE CODE CITPE 6 1 b , W 1 7 , 6 2 1 0 11 m n , 10014V/m1I NONE 5 - 0 - 5 mA...
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l i l t I 1 I • C I i • _ 1 _ • Ramp Differential Expansion Monitor Schematic Block Diagram, Sheet (10 of 11)
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• ,„ 10.000.0.000.0.00.0.0.0.0.0000000 0.12101-1-0 , 6 £ I d 0 = - 0 s o c a 8 1 i!,;,,_,,,,,, ul 7::411 IFT. - 0 0 - 7 ) L9_i 0 0 1 4 8 E s t I d e l 2 •...
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