Related Manuals for Robopac AETNAGROUP ROBOT S5
Summary of Contents for Robopac AETNAGROUP ROBOT S5
- Page 1 ROBOT S5 Serial number INSTRUCTIONS MANUAL CODE SELF PROPELLED WRAPPING ROBOT 3710306641 Instructions manual code ___________________ 0/0908 English Edition __________________________...
- Page 3 (Direttiva 98/37 CE allegato II tipo A) (Richtlijn 98/37 EG bijlage II type A) ROBOPAC s.a. dichiara che la macchina per uso artigianale e ROBOPAC s.a. verklaart dat de machine die bedoeld is voor industriale, identificabile dai riferimenti in calce, è conforme ai ambachtelijke en industriële omgevingen met de hierbij...
- Page 4 (98/37 számú CE utasítás, II melléklet, A típus) (Directiva 98/37 CE anexa tip A) A ROBOPAC s.a. kijelenti, hogy a kisipari és ipari használatra ROBOPAC s.a. declară că maşina pentru uz artizanal şi szolgáló, a lap alján lévő hivatkozások alapján azonosítható...
- Page 5 Concerning any adjustments to standards of the country in which the machine is installed relative, the user will be Robopac S.A. will never be held responsible for any los- fully responsible for the changes made, releasing Robo- ses due to lack of production or injuries to persons or da- pac S.A.
- Page 7 Any remark you would like to make on our guidance is of great interest to Da vi altid er interesserede i at forbedre vores service, er enhver us, in order to improve services that ROBOPAC usually offers to its own kommentar til denne manual velkommen.
- Page 8 . рационалната й поддръжка. От този момент мрежата за разпростанение РОБОПАК е на ваше Od tej chwili sieć dystrybucji ROBOPAC jest do Państwa dyspozycji, w przypadku zaistnienia jakichkolwiek problemów związanych z serwisem разположение за всякакви проблеми по техническото обслужване, technicznym, częściami zamiennymi oraz wszelkimi innymi potrzebami...
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Page 9: Table Of Contents
INDEX GENERAL INFORMATION INFORMATION ON USE 1.1. AIM OF THE MANUAL ......... 2 6.1. RECOMMENDATIONS FOR USE AND FUNCTIONING ........... 21 1.2. MANUFACTURER AND MACHINE IDENTIFICATION ..........2 6.2. CONTROL DESCRIPTION ......... 21 1.3. ATTACHED DOCUMENTATION......3 6.3. ELECTROMECHANICAL CONTROL DESCRIPTION ........... -
Page 10: General Information
Chapter GENERAL INFORMATION 1.1. AIM OF THE MANUAL This manual is an integral part of the machine and has The manufacturer reserves the right to carry out mod- been produced by the manufacturer in order to furnish ifications without obligation of prior notice. necessary information to those that are authorised to To better stress the importance of some passages or interact with it. -
Page 11: Attached Documentation
Chapter 1 GENERAL INFORMATION 1.3. ATTACHED DOCUMENTATION The indicated documentation is given to the customer – Spare parts catalogue along with this manual. – Manuals of installed commercial devices (if – Wiring diagram and list of components necessary for machine use) 1.4. -
Page 12: Technical Informations
Chapter TECHNICAL INFORMATIONS 2.1. MACHINE GENERAL DESCRIPTION This robot, hereinafter referred to as "machine", is a Spool carriage models self-propelled winding machine designed and manu- – PFS-type spool carriage; with driven pre-stretch factured to wind and stabilise palletised loads of what- rollers and electronic film tensioning. -
Page 13: Accessoires (Optional)
Chapter 2 TECHNICAL INFORMATIONS 2.2. ACCESSOIRES (OPTIONAL) The following accessories, which are intended to en- – Sensing arm with a larger wheel (ø390 mm): suit- hance the machine performance and versatility, are able for wrapping pallets whose product is not com- available from the Manufacturer. -
Page 14: Working Cycle
Chapter 2 TECHNICAL INFORMATIONS 2.4. WORKING CYCLE Step 1 - The machine is moved toward the load man- Phase 3 - once the wrapping has been completed, the ually, so that the sensing arm wheel comes in contact machine manually cuts the film and stops. with the pallet. -
Page 15: Signal Position
Chapter 2 TECHNICAL INFORMATIONS 2.6. SIGNAL POSITION The figure shows the position of the safety plates. Their meaning is described in paragraph 3.6. Information Check that the plates are clearly readable, and, if necessary, replace them with new ones that shall be positioned in the same places as previously. -
Page 16: Technical Specifications
Chapter 2 TECHNICAL INFORMATIONS 2.8. TECHNICAL SPECIFICATIONS Machine Battery charger 2 lead-acid batteries for electric traction 12V 110 Ah Voltage .......... 230V+/- 10% (1ph) (capacity referred to 5 h discharge) Electrical frequency ........50/60 Hz Infeed speed ..........38/80 m/min Installed power ..........0.6 Kw Carriage up/down speed ......1,6/6 m/min Absorbed current.......... - Page 17 Chapter 2 TECHNICAL INFORMATIONS Surrounding areas The figure shows the max overall dimensions and the operative areas. Danger - Warning Check that no one is within the machine operation range. IDM-24126602200.tif Machine dimensions Machine length (A)........1492 mm Standard total height (G) ......2742 mm Total length of the machine (B).....1842 mm Total optional height 2400 (G)......
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Page 18: Noise Level
Chapter 2 TECHNICAL INFORMATIONS 2.9. NOISE LEVEL When working the machine features the noise levels shown in the figure. dB (A) dB (A) Functioning in 63.2 83.2 working conditions Lm - Average pressure level on the surface regarding free field conditions. Lw - Emitted noise level. -
Page 19: Safety Information
Chapter SAFETY INFORMATION 3.1. GENERAL NORMS During design and construction, the manufacturer has Pay attention to the meanings of the symbols on the carefully considered the possible hazards and person- applied stickers; their shape and colour are significant al risks that may result from interaction with the ma- to safety ends. -
Page 20: Adjustments And Maintenance Norms
Chapter 3 SAFETY INFORMATION 3.4. ADJUSTMENTS AND MAINTENANCE NORMS Keep the machine in maximum working conditions and All maintenance procedures that require precise tech- perform the programmed maintenance operations ad- nical competence or specific skills must be exclusively vised by the manufacturer. Good maintenance achieves performed by qualified personnel with acquired certi- the best machine performance, longer machine life and fied experience in the specific field. -
Page 21: Information And Safety Signals
Chapter 3 SAFETY INFORMATION Body crushing hazard: do not linger in the machine operating area. IDM-24151100500.tif 3.6. INFORMATION AND SAFETY SIGNALS Some among these signals are affixed to the machine; Information sign (applied during their locations are detailed in § 2.6. together with the transport). -
Page 22: Load And Transport Instructions
Chapter LOAD AND TRANSPORT INSTRUCTIONS 4.1. RECOMMENDATIONS FOR HANDLING AND LOADING Information Accomplish handling and loading according to these operations must, if necessary, organise a the instructions supplied by the manufacturer to "safety plan" to guarantee safety to the persons be found on the machine and in the operating in- directly involved. -
Page 23: Transport And Handling
Chapter 4 LOAD AND TRANSPORT INSTRUCTIONS 4.3. TRANSPORT AND HANDLING Transport, also according to the desti- nation, can be performed by different vehicles. The diagram represents the most popu- lar solutions. During transport, in order to avoid inop- portune movement, adequately secure the load to the transportation vehicle. -
Page 24: Installation Of Dismounted Parts
Chapter 4 LOAD AND TRANSPORT INSTRUCTIONS 4.5. INSTALLATION OF DISMOUNTED PARTS Danger - Warning Do not use the control panel before installing all parts that make up the machine. Proceed as indicated. Lifting the sliding mast 2 -If present, remove the support (N). Information 3 -Lift the sliding mast (C). - Page 25 Chapter 4 LOAD AND TRANSPORT INSTRUCTIONS Assembling the sensing arm wheel 1 -Mount the wheel (G) on the machine body. 2 -Tighten the clamping screws (H). Assembling the steering arm 1 -Mount the steering arm (L) on the machine body. 2 -Tighten the clamping screws (M).
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Page 26: Adjustment Information
Chapter ADJUSTMENT INFORMATION 5.1. ADJUSTMENT RECOMMENDATIONS Information Before performing and type of adjustment, acti- the surrounding areas and prevent access to all vate all foreseen safety devices and evaluate the devices that could, if activated, cause unexpect- need to warn operating personnel and those in ed personal safety hazards. -
Page 27: Adjusting The Chain
Chapter 5 ADJUSTMENT INFORMATION PFS-, FS-, and FR-type spool carriages Information Act on the control panel to perform this adjustment To obtain correct tensioning of the net, adjust the (see § 6.6.). braking effect so that the outfeed roller (E) has greater braking effect respect to the infeed roller (F);... -
Page 28: Steering Arm Return Speed Adjustment
Chapter 5 ADJUSTMENT INFORMATION 5.6. STEERING ARM RETURN SPEED ADJUSTMENT Danger - Warning The speed of the steering arm must not be too high to avoid causing personal safety risks. Use the screw (A) to adjust the steering arm return speed. IDM-24126603600.tif English - 20 -... -
Page 29: Information On Use
Chapter INFORMATION ON USE 6.1. RECOMMENDATIONS FOR USE AND FUNCTIONING Information Accident frequency derived from machine use de- Only carry out the operations foreseen by the man- pends upon many factors that cannot always be ufacturer and do not tamper with any device to ob- foreseen and controlled. -
Page 30: Electromechanical Control Description
Chapter 6 INFORMATION ON USE 6.3. ELECTROMECHANICAL CONTROL DESCRIPTION 1a) "Cycle start" button: to start the automatic wrapping cycle. 1b) "Stop cycle" button: to stop the automatic wrapping cycle. 1c) "Reset" button: either to reset the machine before re-starting it after an emergency stop, or to re-start the machine after a stop caused by a power supply interruption. -
Page 31: Description Of (Grey) Buttons For Programme Setting
Chapter 6 INFORMATION ON USE 2c) "Open case" alarm: indicates that the top case is open. 2d) "Drive motor" alarm: indicates a motor failure. 2e) "Reel carriage lifting motor" alarm: indicates a motor failure. 2f) "Roller rotation motor" alarm (PFS-type carriage): indicates a motor failure. -
Page 32: Description Of (Yellow) Buttons For Parameter Setting
Chapter 6 INFORMATION ON USE 6.6. DESCRIPTION OF (YELLOW) BUTTONS FOR PARAMETER SETTING 4a) "Feeding speed" key: to set the machine feeding speed. 4a 4c 4b) "Film pre-stretch/stretch" key: to achieve the desired film pre- stretch ratio (“PFS”-, and “FS”- type spool carriages) and film stretch ratio (“FR”-type spool carriage). -
Page 33: Description Of The Display
Chapter 6 INFORMATION ON USE – To set the delay of the reel carriage stop with select the upward/downward wrapping cycle, or relation to the "end-of-pallet" detection by the one upward cycle and one downward cycle photocell (LED on). alternated. –... -
Page 34: Switching The Machine On And Off
Chapter 6 INFORMATION ON USE 7g) "Film tensioning" key (PFS-type spool carriage): to adjust the wrapping tension according to the various types of load. 7h) "Stop carriage" key: hold down to stop the reel carriage rise or descent during wrapping in order to perform a greater number of wraps. -
Page 35: Cycle Parameter Setting
Chapter 6 INFORMATION ON USE 6.11. CYCLE PARAMETER SETTING Proceed as indicated. 1 -Switch the machine on (see § 6.10.). 2 -Select the number of the program (see button 3). 3 -Press the key of the parameter to be modified to display the value set. The led on the key will turn on (buttons 4). -
Page 36: Machine Moving
Chapter 6 INFORMATION ON USE 6.12. MACHINE MOVING To move the machine in the working en- vironment, when the machine is ener- gized, press one of the two buttons (A) to move it toward the desired direction. Upon release of the button, the machine will stop immediately. -
Page 37: Starting And Stopping The Cycle
Chapter 6 INFORMATION ON USE 6.13. STARTING AND STOPPING THE CYCLE Single and double wrapping cycle Proceed as indicated. 1 -Position the sensing arm wheel onto the pallet. 2 -Make the film adhere to the load. 3 -Press the "Cycle start" push-button (1a). -
Page 38: Emergency Stop And Restart
Chapter 6 INFORMATION ON USE 6.14. EMERGENCY STOP AND RESTART Press the emergency button on the ma- chine in conditions of imminent risk. Ma- chine operation stops immediately. After having normalized work condi- tions, release the button to allow opera- tions to restart. -
Page 39: Battery Recharge
Chapter 6 INFORMATION ON USE On “FRD”-type carriages, to allow for the film to be positioned between the rollers and be unwrapped, the brake shall be released by turning the hand- wheel (A) to "0". To facilitate the film positioning, the upper part of the stretch rollers is equipped with a truncated double-cone surface. - Page 40 Chapter 6 INFORMATION ON USE Recharging a completely uncharged battery Perform this operation when battery voltage falls under 16.8 V. This situation may occur when, for ex- ample, the robot is left on with the bat- tery uncharged for several days. In these conditions, the battery charger enters the "insufficient voltage"...
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Page 41: Maintenance Information
Chapter MAINTENANCE INFORMATION 7.1. MAINTENANCE INSTRUCTIONS Information Before performing any maintenance operation, In particular, confine the neighbouring areas to activate all of the security devices provided and impede access to the devices that could, if acti- evaluate the necessity to adequately inform per- vated, produce unexpected danger conditions sonnel operating in the near vicinity. -
Page 42: Lubrication Point Diagram
Chapter 7 MAINTENANCE INFORMATION 7.3. LUBRICATION POINT DIAGRAM Lubricate the illustrated parts at the time and with the methods indicated. IDM-24126603001.tif Key: Smear with grease English - 34 -... -
Page 43: Breakdown Information
Chapter BREAKDOWN INFORMATION 8.1. ALARM MESSAGES In the event of a breakdown during operations the ma- chine stops automatically and alarm messages appear Information on the display. For these operations a precise technical skill or The table lists the displayed messages, the type of ability is required and must therefore be problem, the cause and possible solutions. -
Page 44: Replacement Information
Chapter REPLACEMENT INFORMATION 9.1. REPLACEMENT INSTRUCTIONS Danger - Warning Before performing any replacement operation, In the event deteriorated parts need replacement, activate all of the security devices provided and only use original spare parts. The manufacturer is evaluate the necessity to adequately inform not liable for damages to persons or parts caused personnel operating in the near vicinity. -
Page 45: Film Cutting Blade Replacement
Chapter 9 REPLACEMENT INFORMATION 9.3. FILM CUTTING BLADE REPLACEMENT Proceed as indicated. 1 -Lift the reel carriage in order to facilitate the necessary operations. 2 -Remove the cover guard (A). 3 -Loosen the fastening screws (B). 4 -Remove blade (C) and replace it with a new one. - Page 47 ELEKTROSISTEM s.r.l. - Viale E. Toti, 4 - 44042 Cento (FE) ITALY - Tel. +39-0516836502 - Fax +39-0516836799 ENCLOSURES 4QHF 2D HIGH FREQUENCY ELECTRONIC CONTROL UNIT WITH ENERGY RECOVERY The bidirectional high frequency electronic control unit with energy recovery and aided by microprocessor type 4QHF 2D has been added to the newest range of products manu- factured by ELEKTROSISTEM.
- Page 48 ELEKTROSISTEM s.r.l. - Viale E. Toti, 4 - 44042 Cento (FE) ITALY - Tel. +39-0516836502 - Fax +39-0516836799 ENCLOSURES TECHNICAL SPECIFICATIONS Voltage rating ........12-24-36-48V Humidity at 25° C ..........90 % Allowed power Thermal limiter action ....from 70°C to 80°C supply variation ......
- Page 49 ELEKTROSISTEM s.r.l. - Viale E. Toti, 4 - 44042 Cento (FE) ITALY - Tel. +39-0516836502 - Fax +39-0516836799 ENCLOSURES HFR 1D HIGH FREQUENCY ELECTRONIC CONTROL UNIT WITH ENERGY RECOVERY The unidirectional high frequency electronic control unit with energy recovery type HFR 1D has been added to the wide range of products manufactured by ELEKTROSISTEM.
- Page 50 ELEKTROSISTEM s.r.l. - Viale E. Toti, 4 - 44042 Cento (FE) ITALY - Tel. +39-0516836502 - Fax +39-0516836799 ENCLOSURES TECHNICAL SPECIFICATIONS Voltage rating ..........12-24-36V Thermal limiter action ......... 80°C Allowed supply variation ....from 85% to 125% Max voltage supplied at 12 VB......94% Operation frequency........
- Page 51 ENCLOSURES 005121 Single directional drive for 24V DC motors 005122 Bi-directional drive for 24V DC motors Introduction The range of direct current motor drives we design and produce is enhanced by a new product, fruit of our extensive sector experience. The new Drive (available in single and bi-directional versions) controls permanent magnet motors with PWM (pulse width modulation) control in 24V direct current with power up to 1000W.
- Page 52 ENCLOSURES 005121 Single directional drive for 24V DC motors 005122 Bi-directional drive for 24V DC motors Connections Power connectors Signal Type NOTE: Power +24V DC (Alimentazione di potenza dalla batteria) Uscita Motore (polo positivo) Uscita Motore (polo negativo) Power Massa Note: Ring contacts with 5 mm internal diameter must be used to wire these power signals.
- Page 53 ENCLOSURES 005121 Single directional drive for 24V DC motors 005122 Bi-directional drive for 24V DC motors Signal connectors J1 (only on 005122 bi-directional drive) Name Type NOTE: Block Output Open collector signal (sent to GND when a lock condition occurs) Input Speed signal (analog) sets rotation speed Forward...
- Page 54 ENCLOSURES 005121 Single directional drive for 24V DC motors 005122 Bi-directional drive for 24V DC motors Operating description Connect power (+VB) and (-VB) and motor (M1) and (M2) The +24Start signal turns on the drive. The Forward/back signal (active low) sets the rotation direction The 0-5V analog signal sets speed.
- Page 55 EDN GROUP s.r.l. - INDUSTRIAL ENVIROMENT ENCLOSURES "RBP24M20-0" BATTERY CHARGER "RBP24M20-0-110" BATTERY CHARGER Description Single-phase battery charger with microprocessor control. Two versions: RBP24M20-0 (for mains with 230V) RBP24M20-0-110 (for mains with 110V) It is made up of a transformer, a single-phase rectifier bridge, a control and diagnostic board and protection elements.
- Page 56 EDN GROUP s.r.l. - INDUSTRIAL ENVIROMENT ENCLOSURES Connections Turning on The battery charger is equipped with a power cord that – Before connecting the battery make sure it is a 24V has a plug with two single polar red and black wires for rated battery DC output.
- Page 57 EDN GROUP s.r.l. - INDUSTRIAL ENVIROMENT ENCLOSURES Diagnostic system by blinking “SUPPLY/DIAGNO” mode is activated creating a transition (opening or closing) of BRIDGE 1 ("TST") during the time when all If the battery charger stops before the end of charging the leds are on (the first two seconds after turning on).
- Page 58 EDN GROUP s.r.l. - INDUSTRIAL ENVIROMENT ENCLOSURES TROUBLE SHOOTING Breakdown Diagnoses Possibile cause Battery charger off with only battery Battery broken or battery fuse No led on. connected.. interrupted. No mains power, power cord Battery charger off with battery damaged, mains fuse interrupted, connected, mains connected and main Yellow led on, red led off.
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