Breckwell P4000 Owner's Manual

Breckwell P4000 Owner's Manual

Breckwell pellet burning stove owner's manual
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OWNER'S MANUAL
WARNING: If your appliance is not properly installed a house fire may result. For your safety,
follow the installation directions. Contact local building or fire officials about restrictions and
installation inspection requirements in your area.
PLEASE read this entire manual before installation and use of this pellet fuel-burning room heater.
Failure to follow these instructions could result in property damage, bodily injury, or even death.
Save these instructions.
PROFESSIONAL INSTALLATION IS HIGHLY RECOMMENDED
THE VERMONT
P4000
Manufactured by
Breckwell Hearth Products
Eugene, Oregon
Arlington, Texas
www.breckwell.com
©BRECKWELL HEARTH PRODUCTS
5/05

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Summary of Contents for Breckwell P4000

  • Page 1 PLEASE read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow these instructions could result in property damage, bodily injury, or even death. • Save these instructions. PROFESSIONAL INSTALLATION IS HIGHLY RECOMMENDED Breckwell Hearth Products P4000 Manufactured by Eugene, Oregon Arlington, Texas www.breckwell.com...
  • Page 2: Introduction

    Thank you for purchasing the Breckwell Pellet Burning Stove, you are now prepared to burn wood in the most efficient, convenient way possible. To achieve the safest, most efficient and most enjoyable performance from your stove, you must do three things: 1) Install it properly;...
  • Page 3: Safety Precautions

    Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or “freshen up” a fire in this stove. Keep all such liquids well away from the stove while in use. Never block free airflow through the open vents of the stove.
  • Page 4: Table Of Contents

    INSTALLATION -------------------------------------------------------------------------------------------------- Preparation ---------------------------------------------------------------------------------------------- Clearances ---------------------------------------------------------------------------------------------- Combustion Air Supply When Outside Air Is Not Used Venting ----------------------------------------------------------------------------------------------------- P4000 Installation Electrical Installation Special Mobil Home Requirements OPERATION --------------------------------------------------------------------------------------------------------- Panel Controls Proper Fuel ------------------------------------------------------------------------------------------------ Pre-Start-Up Check Building a Fire The HotRod™ Automatic Fire Starter...
  • Page 5: Specifications

    NOTE: Normally, your dealer will perform these functions. CLEARANCES The Breckwell P4000 has been tested and listed for installation in residential, mobile home and alcove applications. FLOOR PROTECTION: Freestanding installations, minimum 27 ¼” wide by 33 ¼” deep. The stove must be placed on a continuous (grouted joints) noncombustible material such as ceramic tile, cement board, brick, 3/8”...
  • Page 6: Combustion Air Supply

    VENTING The Breckwell P4000 is certified for use with listed TYPE L-Vent, 3” or 4” diameter in size. The stove was tested with Simpson Duravent brand. Class “A” chimney is not required. Refer to the instructions provided by the vent manufacturer, especially when passing through a wall, ceiling or roof.
  • Page 7: P4000 Installation

    HORIZONTALLY THROUGH WALL (refer to Figure 6) NOTE: See “VENTING” and follow L-Vent chimney manufacturer’s instructions. Position stove, adhering to clearances shown in Figures 1 & 2. Locate position of hole in wall; directly behind stove exhaust vent (refer to figure 4).
  • Page 8 OPTION: Install L-Vent elbow in place of clean-out tee. Locate stove. Drop plumb bob to center of tee outlet, mark point on ceiling. Install ceiling support and L-Vent pipe per L-Vent manufacturer’s instructions.
  • Page 9 Attach the L-Vent adapter, a section of pipe and clean out tee, making sure the clean out tee is centered in the chimney flue area. Position the stove, adhering to the clearances in Figures 1 & 2. Measure and build chimney top plate. Cut out holes for chimney pipe, and if used the outside air pipe.
  • Page 10: Electrical Installation

    The P4000 must be securely fastened to the floor of the mobile home through the threaded holes in the bottom of the stoves rear legs using 2, ¼-20 lag bolts that are long enough to go through both a hearth pad, if used, and the floor of the home.
  • Page 11: Operation

    PANEL CONTROLS (See Figure 12) The blowers and automatic fuel supply are controlled from a panel on the left-hand side of the P4000. The control panel functions are as follows. ON/OFF SWITCH • When pushed the stove will automatically ignite. No other firestarter is necessary. The igniter will stay on for at least 10 and up to 15 minutes, depending on when Proof of Fire is reached.
  • Page 12: Proper Fuel

    OPENING DOOR If the door is opened while the stove is in operation it must be closed within 30 seconds or the stove will shut down. If the stove shuts down push the “Power” button to continue the operation of your stove.
  • Page 13: Re-Starting A Warm Stove

    Scrape ashes from burnpot. SHUTDOWN PROCEDURE Turning your Breckwell stove off is a matter of pressing the “Power” control panel switch. The red light will go out. The blowers will continue to operate until internal firebox temperatures have fallen to a preset level.
  • Page 14: Optional Thermostat

    A thermostat may help you maintain a constant house temperature automatically. A millivolt thermostat is required. A fixed wall mount or Breckwell’s hand held model can be used. The control panel can be set up two ways to operate your stove in thermostat mode.
  • Page 15: (Please Read This) Operating Safety Precautions

    If the stove is installed in a room without air conditioning, or in an area where direct sunlight can shine on the unit, it is possible this can cause the temperature of the stove to rise to operational levels; one of the sensors could then make the stove start on its own.
  • Page 16: Maintenance

    ASH DISPOSAL The P4000 has an ash bin located below the firebox. To remove ashes: Make sure fire is out and firebox is cool. With the door closed clean heat exchanger tubes.
  • Page 17: Cleaning

    Interior Chambers – Four ash doors and two upper baffles in the firebox in the P4000 can be removed for periodic cleaning (Figure 19). These doors allow access to the chamber surrounding the firebox.
  • Page 18: Chimney Cleaning

    If creosote has accumulated, it should be removed to reduce the risk of a chimney fire. Inspect the system at the stove connection and at the chimney top. Cooler surfaces tend to build creosote deposits quicker, so it is important to check the chimney from the top as well as from the bottom.
  • Page 19: Troubleshooting Guide

    TROUBLESHOOTING GUIDE When your stove acts out of the ordinary, the first reaction is to call for help. This guide may save time and money by enabling you to solve simple problems yourself. Problems can be caused by to only five factors: 1) poor fuel; 2) poor operation or maintenance; 3) poor installation;...
  • Page 20 POF thermodisk. Remove the control board. If the fuse appears to be bad, replace it with a 5 Amp 250 Volt fuse. Plug the stove back in and try to run the unit. There should be a 5-volt (approximately) current going to the POF...
  • Page 21 Circuit board malfunction. Possible Remedies: Push the air damper in closer to the side of the stove for startup. In some situations it may be necessary to have the damper completely closed for ignition to take place. After there is a flame, the damper can then be adjusted for the desired feed setting.
  • Page 22 Possible Remedies: Remove the control board. If the fuse appears to be bad, replace it with a 5 Amp 250 Volt fuse. Plug the stove back in and try to run the unit. Wait for the stove to cool for about 30 - 45 minutes. It should now function normally.
  • Page 23 1 light is on, the stove is in the default (medium) setting. If the 1 & 4 lights are on, the stove is in the high trim setting for the low feed rate. If the stove is being burned on one of the two lower settings,...
  • Page 24: Smoke Smell Or Soot Build-Up

    SMOKE SMELL OR SOOT BUILD-UP Because it is a wood-burning device, your Breckwell may emit a faint wood-burning odor. If this increases beyond normal, or if you notice any soot build-up on walls or furniture, check your exhaust system carefully for leaks. All joints should be properly sealed. Also clean your stove, following instructions in “MAINTENANCE”.
  • Page 25: Electrical Diagram

    ELECTRICAL DIAGRAM FIGURE 22...
  • Page 26: Replacement Parts List

    Contact an Authorized Breckwell Pellet Stove Dealer to obtain any of these parts. Never use substitute materials. Use of non-approved parts can result in poor performance and safety hazards. Air Switch Air Switch Hose Auger Motor Breckwell Maintenance Tool Burnpot...
  • Page 27: Warranty

    No other express warranty is given and no affirmation of Breckwell or its agents by work or action shall constitute a warranty. All disputes relating to this warranty shall be tried before the courts of Oregon. Venue in any litigation arising hereunder shall be in the Circuit Court of the state of Oregon for the County of Lane.

This manual is also suitable for:

The big e – p1000pcaThe big e – p1000pwThe big e – p1000pbVermont p4000

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