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JOHN SHEARER
3.0 & 3.5 Pasture Tyne Drill
3.0 & 3.5 Pasture DDO Drill
Operators
Manual
138J3

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Summary of Contents for John Shearer 3.0 Pasture Tyne Drill

  • Page 1 JOHN SHEARER 3.0 & 3.5 Pasture Tyne Drill 3.0 & 3.5 Pasture DDO Drill Operators Manual 138J3...
  • Page 2 SAFETY SAFETY FIRST DO NOT OPERATE THE IMPLEMENT WITH CHAIN DRIVE GUARDS REMOVED DO NOT ATTEMPT ANY WORK ON THE IMPLEMENT WHILE THE IMPLEMENT IS IN MOTION. (I.E. CLEANING OF BOXES OR LUBRICATION OF DRIVES ETC. PRIOR TO WORKING UNDERNEATH THE IMPLEMENT (E.G. CHANGING POINTS ETC.) ALWAYS CHECK THAT THE IMPLEMENT IS ADEQUATELY SUPPORTED ON BLOCKS.
  • Page 3 SELLING DEALER: DATE PURCHASED: PLEASE READ THE OPERATOR’S MANUAL TO ENSURE CORRECT APPLICATION, OPERATION AND MAINTAINANCE FOR THIS MACHINE. THANK YOU FOR BUYING JOHN SHEARER PLEASE COMPLETE AND RETURN THE WARRANTY CARDS ON THE FOLLOWING PAGE TO ENSURE WARRANTY IS VALID.
  • Page 5 Major activities (please number in order of importance) PURCHASER ACKNOWLEDGES THAT THE IMPLEMENT WAS RECEIVED IN GOOD ORDER & CONDITION AND THAT PURCHASERS ATTENTION HAS BEEN DRAWN TO THE TERMS AND CONDITIONS OF THE JOHN SHEARER LIMITED Sheep and cereal grain...
  • Page 7 Limitation of Liability growing number of John Shearer customers and we trust To the fullest extent permitted by law, John Shearer and the Dealer will not be liable that your implement will give you many years of for any actions, suits, proceedings, claims, demands, costs, expenses or damages satisfaction.
  • Page 8 02.19M143J1...
  • Page 9 PRE-DELIVERY CHECK 1. On delivery of 3.0m or 3.5m PASTURE DRILL ensure there are no shortages. 2. Check Implement equipment, to ensure as ordered. 3. Check for trans-shipping damage. 4. Refer to lubrication section, page 14, for greasing and routine check points. 5.
  • Page 10 06.18M138J3...
  • Page 11 06.18M138J3 JOHN SHEARER CONTENTS PTY LTD PAGES DESCRIPTION ESTABLISHED 1877 SPECIFICATION INCORPORATED IN SOUTH AUSTRALIA 5-12 SETTING UP / OPERATING INSTRUCTIONS MAINTAINANCE OF “T” BOOTS HEAD OFFICE & FACTORY LUBRICATION PO Box 2466 REGENCY PARK TYRE PRESSURES SOUTH AUSTRALIA 5942...
  • Page 12 6.07M126J4 SPECIFICATION DISC DRILL: No. OF SOWING ROWS 330mm (13”) Disc Diameter - 350mm (13 ¾”) Jump Height - SOWING WIDTH: 2.95 2.92 3.45 (9’2”) (10’10”) Disc Spacing - 155.5mm (6.1”) (ft) (9’2”) Weight Empty - (approx) (lb) (TBA) SOWING SPACING: 155.5mm 127mm 150mm...
  • Page 13 06.18M138J3 SETTING UP / OPERATING INSTRUCTIONS SOWING RATES & CALIBRATION See page 15 Congratulations on the purchase of your new 3.0m or 3.5m PASTURE DRILL. GRAIN AND FERTILISER BOX CAPACITIES The Grain and Fertilizer box is fitted with distributors, which allow This manual has been prepared to assure the proper set up, either grain or fertilizer in both compartments.
  • Page 14 06.18M138J3 STORAGE At seasons end, this implement should be stored away, jacked up and placed on blocks to take the weight off the tyres. It should be thoroughly cleaned, removing all traces of seed or fertilizer from compartments and distributors. Fill gearbox with oil.
  • Page 15 06.18M138J3 GATE SETTING Procedure for resetting gates if required: The seed and fertilizer metering rollers have an adjustable 1. Remove the sowing cups part number 39948. gate at the metering point under the roller. This adjustment 2. Loosen collar part number 18503 on gate levers and allows for the diversity in size of seed and types of fertilizer.
  • Page 16 06.18M138J3 TYNE SPRING TENSION DOUBLE DISC OPENERS Set tyne spring tensions equally on each row. Tynes on the front two rows are more likely to need tension. DOWN PRESSURE To avoid higher loads than necessary on the tyne assembly For best results, set the pressure only enough to ensure components, use the minimum spring tension that will achieve adequate penetration.
  • Page 17 6.07M126J4 DDO DEPTH SETTINGS...
  • Page 18 06.18M138J3 3.0m DDO SETUP (15” Wheels) To set the correct working height, use the diagram below as a guide to the setup. This will give the openers around 150mm of upward travel to allow for bumps and 100mm downward travel for holes or dips. 10 10...
  • Page 19 06.18M138J3 3.5m DDO SETUP (or Machines with 16“ wheels optioned) To set the correct working height, use the diagram below as a guide to the setup. This will give the openers around 150mm of upward travel to allow for bumps and 100mm downward travel for holes or dips. 11 11...
  • Page 20 06.18M138J3 SAFETY FIRST DO NOT OPERATE THE IMPLEMENT WITH CHAIN DRIVE GUARDS REMOVED. DO NOT ATTEMPT ANY WORK ON THE IMPLEMENT WHILE THE IMPLEMENT IS IN MOTION. (I.E. CLEANING OF BOXES OR LUBRICATION OF DRIVES ETC.). PRIOR TO WORKING UNDERNEATH THE IMPLEMENT (E.G. CHANGING POINTS, ETC.) ALWAYS CHECK THAT THE IMPLEMENT IS ADEQUATELY SUPPORTED ON BLOCKS.
  • Page 21 6.07M126J4 MAINTENANCE OF “T” BOOTS A tungsten carbide insert has been fitted to the leading edge of the blade Because the blade is expected to carve a channel through hard abrasive soils, stones and rocks etc., DO NOT DISREGARD NORMAL MAINTENANCE. Continual maintenance of the blade is necessary.
  • Page 22 06.18M138J3 LUBRICATION TYRE PRESSURES Item Operation Schedule Wheel Hub Grease 200hrs Axle Rockshafts Grease Daily / 10hrs Clutch Grease Daily / 10hrs DDO Press wheel Grease 200hrs Tynes Grease Daily / 10hrs TYRE PRESSURES ARE IMPORTANT Distributor shafts Grease 50hrs OVER INFLATION will impair flotation –...
  • Page 23 06.18M138J3 SOWING RATES Rotating the crank handle: Select sowing rates as per chart on the left hand side of the implement. N.B. This chart is to be used as a guide only. 1. Lift the machine using the hydraulics to disengage the clutch. Check sowing rates as follows: 2.
  • Page 24 06.18M138J3 APRIL 2014 3.0M PASTURE DRILL GRAIN & FERTILIZER CHART - Sowing at 155.5mm spacing. P/No. 44062 TO SUIT 31 SPEED GEARBOX QUANTITIES SHOWN ARE IN KG/HA AND ARE APPROXIMATE ONLY. CHECK IN FIELD WHEN SOWING COMMENCES GEARBOX SETTING F6 F5 F4 E6 E5 F3 D6 E4 D5 F2 C6 E3 D4 C5 B6 A6 A5 B4 C3 D2 A4 E1 B3 C2 A3 D1 B2 A2 C1 B1 A1 GATE SET. GRAN.
  • Page 25 6.07M126J4 NOTES...
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  • Page 27 06.18M138J3 NOTES 19 19...
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  • Page 29 06.18M138J3 NOTES...
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  • Page 31 06.18M138J3 NOTES...
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  • Page 33 06.18M138J3 NOTES...
  • Page 34 06.18M138J3 Setup and Operation The John Shearer App on the tablet will step you through the setup. Here is a guide to how it works: important as it will affect the output. These ratios can be changed to allow for particularly low or high rates to be achieved (see table below).
  • Page 35 06.18M138J3 The motor will turn and the screen will show a countdown equating to 100m of travel at 10km/h. Enter how much is collected here using the keypad below. If entering less than 1, include the 0 before the decimal point. Press next to enter how many rows it was collected from.
  • Page 36 06.18M138J3 Press the run button on the screen to start sowing. The display will show If the incorrect sprocket ratio has been selected for the product, or you are the distance covered in hectares and the amount of product that has been driving too fast, you may see a warning like this: distributed in the current run.
  • Page 37 6.07M126J4 Electric Drive Guideline chart ratio 1 : 3 1 : 2 1 : 1 2 : 1 3 : 1 medium high rate small medium rate medium very high rate medium medium rate small seeds seeds (such as canola) seeds seeds very low rate medium...
  • Page 38 06.18M138J3 GATE SETTINGS PRODUCT GATE SETTING GRANULAR SUPER PHOSPHATE HIGH ANALYSIS FERT. UREA (granular) WHEAT PEAS OATS RICE BARLEY LUPIN SOYBEAN SORGHUM MILLET CANARY SUNFLOWER LINSEED LUCERNE CANOLA RYE GRASS...
  • Page 39 06.18M138J3...
  • Page 40 06.18M138J3 ELECTRIC DRIVE COMPONENTS...
  • Page 41 06.18M138J3 ELECTRIC DRIVE COMPONENTS ITEM Part No DESCRIPTION QTY. ITEM Part No DESCRIPTION QTY. 44977 MOTOR ASSEMBLY 19431 SETSCREW, M10x25 46370 SPROCKET, 30T FBW4 WASHER, 10mm 46371 SPROCKET, 15T 46378 TENSIONER - DRIVE 18805 SETSCREW, M12x30 46445 BOX, MAIN CONTROL 46446 BOX ASSY, SPLITTER 18414...
  • Page 42 06.18M138J3 TROUBLE SHOOTING PROBLEM CAUSE REMEDY DISTRIBUTORS WILL NOT TURN Clutch not engaged (if trailing hitch kit fitted) Check clutch Gearbox not engaged Check gearbox Gearbox shear pins broken Replace Secondary shaft shear pins broken Replace FERTILIZER RATE VARIES Fertiliser build-up on distributors Clean distributor rollers Ram lug assembly not adjusted properly SOWING DEPTH DIFFERS FROM ONE...
  • Page 43 06.18M138J3 TROUBLESHOOTING - PHASING HYDRAULIC CYLINDERS [Note: the numbers in brackets below refer to the item numbers on the hydraulics part pages (page 58 & 59)] The two cylinders are connected in series, such that each moves together to provide a level lift of the implement. When the implement is RAISED, oil delivered from the tractor is directed to the piston end of the master cylinder (5), oil from the rod end flows to the piston end of the next cylinder (4), and oil from the rod end of (4) flows back to tractor.
  • Page 44 06.18M138J3 TYNE / TYNE & COULTER SPACING – 3.0m / 6” Spacing...
  • Page 45 06.18M138J3 DDO DRILL - DISC SPACING – 3.0m / 6” Spacing...
  • Page 46 06.18M138J3 DDO DRILL - DISC SPACING – 3.5m / 6” Spacing...
  • Page 47 06.18M138J3 TYNE DRILL - TYNE SPACING – 3.5m / 6” Spacing...
  • Page 48 06.18M138J3...
  • Page 49 6.07M126J4 MAIN FRAME, GRAIN AND FERTILIZER BOX, PLATFORM ETC. (3.0 & 3.5 PASTURE DRILL) ITEM PART No DESCRIPTION ITEM PART No DESCRIPTION 43549 FRAME ASSY 19R (3.0 P.D.) 43554 HANDRAIL ASSY 3.0m PD 44418 FRAME ASSY 23R (3.0 P.D.) 44345 HANDRAIL ASSY 3.5m PD 44260...
  • Page 50 6.07M126J4...
  • Page 51 6.07M126J4 GRAIN & FERTILIZER SHAFTS, GATES, DISTRIBUTORS ETC. ITEM PART No DESCRIPTION ITEM PART No DESCRIPTION 18802 SPROCKET ASSY, 15T 19151 AS 1110.2 - M8 x 25 -N 18892 SCREW, SOC HD M10x16 CONE PT 18503 BUSH, ADJUSTING 43894 SHAFT, DIST. - 3.0m 18515 PIN, SELLOCK 3x20 18652...
  • Page 52 6.07M126J4 DRIVES (INFINITELY VARIABLE)
  • Page 53 06.18M138J3 DRIVES (INFINITELY VARIABLE) ITEM PART No DESCRIPTION ITEM PART No DESCRIPTION 46369 Varidrive Gearbox 18668 ROLLER, NYLON 43955 SHAFT, CLUTCH 36794 TENSIONER ARM (FRONT) 27908 SPROCKET ASSY CPTE, 15x36T 22899 TENSIONER ARM (REAR) (24788 SPROCKET ASSY, DBL 15 x 36T) 18819 PIN, SELLOCK 5 x 50mm (37414...
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  • Page 55 06.18M138J3 DRIVES (JSL 31SPEED GEARBOX) ITEM PART No DESCRIPTION ITEM PART No DESCRIPTION 2-1/4” x 5/8” UNF h.t. (24 A/F) 44038 GEARBOX ASSEMBLY (See page 42-43) 16199J1 BOLT & NUT 37680 SPROCKET Input 14T 17606J1 WASHER Spring 16mm Part of item 1 30041 SPROCKET Output 13T...
  • Page 56 6.07M126J4...
  • Page 57 6.07M126J4 JSL 31 SPEED GEARBOX ITEM PART No DESCRIPTION ITEM PART No DESCRIPTION 18663 SCREW grub M10 x 10 18502 SETSCREW hex M8 x 16 32844 SHAFT sungear 18474 SCREW locating drain ¼” BSPT 33276 LEVER gearbox 18493 PLUG 10440 KNOB selector 18463...
  • Page 58 06.18M138J3...
  • Page 59 06.18M138J3 580 TYNE ASSEMBLY & POINTS ETC. ITEM PART No DESCRIPTION ITEM PART No DESCRIPTION 18813 spring rod 22902 TYNE & SPRING ROD ASSY. items 1, 2, 3, 4, 18 21612 TYNE split 18596 NIPPLE grease self tap 22913 spring E.O.T TYNE ASSY.
  • Page 60 06.18M138J3 THE PASTURE DRILL BOOT ASSEMBLY IS A MULTI-POINT ADAPTOR, TO ACCEPT EITHER THE MINI T-BOOT OR THE BAKER INVERTED T-BOOT.
  • Page 61 06.18M138J3 BOOT ASSEMBLY ITEM PART No DESCRIPTION ITEM PART No DESCRIPTION CBP-60 “Baker T” 36711 POINT CMTB-32 “Mini T” 33258 POINT ‘T’ BOOT 36713 18414 M12 Gr 8 17616J1 WASHER Spring 12mm 36893 BOLT hex M12 x 50 Gr 8.8 31993 Nyloc, M10 Gr 8 22434...
  • Page 62 06.18M138J3 DOUBLE DISC OPENER ASSEMBLY - SPRING...
  • Page 63 06.18M138J3 DOUBLE DISC OPENER ASSEMBLY - SPRING ITEM PART No DESCRIPTION ITEM PART No DESCRIPTION 43021 WHEEL BRACKET ASSEMBLY 37384 SPRING, 12mm 43271A BEAM BRACKET ASSEMBLY - DIAMOND 18520 HEX, BOLT - M10 x 25 43271B BEAM BRACKET ASSEMBLY - SQUARE 43047 WHEEL ARM ASSEMBLY 43051...
  • Page 64 06.18M138J3 DOUBLE DISC OPENER DETAIL SECTION VIEWS...
  • Page 65 06.18M138J3 DOUBLE DISC OPENER DETAIL SECTION VIEWS ITEM PART No DESCRIPTION NOTES 45043 DISC, PLAIN 15" x 5mm 45044 DISC, SCALLOPED 15" x 5mm 46551 HUB, DISC 43026 BEARING, DOUBLE RACE 43030 SHIM 3 per disc (or as required to achieve 0.1-0.5mm disc gap) 43028 RING, SPACER 18935...
  • Page 66 06.18M138J3...
  • Page 67 06.18M138J3 DISCS AND SCRAPERS ETC. (‘SINGLE’ DISC DRILL) ITEM PART No DESCRIPTION ITEM PART No DESCRIPTION 42256 DISC ARM ASSY. ASSEMBLIES 22921 CARRIER ASSY. Tyne 22913 ROD ASSY. Spring E.O.T. 10368 BOOT / SCRAPER ASSY. R.H. 18813 Spring rod Items 23, 24 & 26 22927 SPRING 22926...
  • Page 68 06.18M138J3...
  • Page 69 06.18M138J3 COULTER BAR (Optional) ITEM PART No DESCRIPTION ITEM PART No DESCRIPTION 19R, 3.0m, 11” Coulter 43620 COULTER CARRY BAR 22180N SPRING CAP 19R, 3.0m, 16” Coulter 44281 COULTER CARRY BAR 22108N SPRING 23R, 3.0m, 11” Coulter 44284 COULTER CARRY BAR 18350N EYEBOLT 19R, 3.0m, 16”...
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  • Page 71 06.18M138J3 TRANSFERS ITEM PART No DESCRIPTION 36242 TRANSFER John Shearer trademark 15875J2 TRANSFER John Shearer 43680 TRANSFER 3.0 Pasture Drill 44351 TRANSFER 3.5 Pasture Drill Chart – grain & fertilizer (3.0 19R I.V.) 43875 TRANSFER Chart – grain & fertilizer (3.0 19R 31sp)
  • Page 72 06.18M138J3...
  • Page 73 06.18M138J3 HYDRAULICS ITEM PART No DESCRIPTION 23364 HOSE ASSY RH to hitch 22941 HOSE ASSY RH to LH 44022 HOSE ASSY LH to hitch 3 ¾” x 8” Ph Cyl. (No Depth Stop) 21357 RAM R/H (27019 DEPTH STOP) (27356 SEAL KIT FOR 21357) 3 ¾”...
  • Page 74 6.07M126J4 USE THE FOLLOWING SETTINGS FOR JOHN SHEARER MACHINES CALIBRATION FACTORS FOR IMPLEMENT IMPLEMENT TYRE Width FARMSCAN JACKAL TYPE SIZE AREA METER 6.90 TCD 21 ROW 16.9 x 28 x 6P 3.78 27 ROW 18.4 x 30 x 8P 4.86 33 ROW 23.1 x 30 x 8P...
  • Page 75 06.18M138J3 21356 21357 3 ½” x 8” 3 ¾” x 8” ITEM DESCRIPTION PHASING PHASING 27128 27347 BASE/BARREL Nyloc 1” UNF 29065 29065 27006 27351 PISTON 27008 *27352 SEAL Piston 42851 42852 WEAR RING Piston 27045 27097 Piston 28665 28665 BOLT Hex M8 x 25 nylon 27013...
  • Page 76 6.07M126J4 UC 300 Hectaremeter (P/N: 44430) Calibration the automated value, press Program again to move onto the next step. Programming Step 1 –hold down the programming button for 3 seconds until the screen shows with Un 0 as shown below. This means that the system will be using the metric system.
  • Page 77 06.18M138J3 Use Modes The fourth figure tells you how much distance has The units displayed is chosen in programming. Please read been covered by the above to find out how to change from metric to imperial or vice machine versa. The first figure is the total counter it is the counter The fifth and final figure is...
  • Page 78 JACKAL (P/N: 42978) CALIBRATION MENU key until the input the sensor used for calculating rate information is connected to is 1. Press the displayed (input 1 – 6). Press ENTER to edit the input function and use the NAV keys to select the SPEED option as shown in Figure 13 below.
  • Page 79 Jackal - Grain & Fertilizer Shaft Monitoring The distributor shafts have a magnet embedded in them which together with a sensor can be used to monitor shaft rotations. An alarm can be set to warn you if the shaft speed drops below a certain amount (see section 3.2.1.2 of the Farmscan Jackal Manual).