EXPO SmartPurge SP2-Px-ss Manual
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EXPO SmartPurge SP2-Px-ss Manual

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SP2-Px-ss SmartPurge
Manual
ML 484
ML484 | v13
19-Feb-2020

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Summary of Contents for EXPO SmartPurge SP2-Px-ss

  • Page 1 SP2-Px-ss SmartPurge Manual ML 484 ML484 | v13 19-Feb-2020...

  • Page 3: Table Of Contents

    Section 1: System Specification ....................1 SmartPurge Control Unit Data ....................1 Electrical Ratings ........................2 Section 2: Quick User Guide .....................3 Installation ..........................3 Operation of the System ......................3 Purge Parameter Setup ......................4 Section 3: Application Suitability .....................5 Section 4: Description and Principle of Operation ..............5 Section 5: Main Components ....................6 SmartPurge Controller ......................6 Air Supply Unit .........................6...

  • Page 4: Section 1: System Specification

    Ex eb ib mb [ib Gb] [p] IIC T4 Gb Ex tb [p] IIIC T135ºC Db -20°C to +60°C ML484 | v13 Page Expo Technologies UK Expo Technologies US Expo Technologies China T: +44 (0) 20 8398 8011 T: +1 (440) 247 5314 T: +86 532 8906 9858 E: sales@expoworldwide.com...

  • Page 5: Electrical Ratings

    (mH) 8.465 405.1 5.145 0.48 0.857 ML484 | v13 Page Expo Technologies UK Expo Technologies US Expo Technologies China T: +44 (0) 20 8398 8011 T: +1 (440) 247 5314 T: +86 532 8906 9858 E: sales@expoworldwide.com E:sales.na@expoworldwide.com E: qingdao@expoworldwide.com...

  • Page 6: Section 2: Quick User Guide

    • All piping must be clean and free of dirt, condensation and debris prior to connection to the purge system or pressurized enclosure. Note: It is essential for safety that the installer and user of the Expo system follow these instructions. Operation of the System Once installed correctly follow the directions below to make the system operational.

  • Page 7: Purge Parameter Setup

    "Purge System Status" End: system is now ready for operation ML484 | v13 Page Expo Technologies UK Expo Technologies US Expo Technologies China T: +44 (0) 20 8398 8011 T: +1 (440) 247 5314 T: +86 532 8906 9858 E: sales@expoworldwide.com E:sales.na@expoworldwide.com...

  • Page 8: Section 3: Application Suitability

    Where a risk of asphyxiation exists, a warning label must be fitted to the pressurized enclosure. The following materials are used in the construction of SmartPurge systems. If substances that will adversely affect any of these materials are present in the surrounding environment, please consult Expo Technologies ltd for further guidance. Materials of Construction...

  • Page 9: Section 5: Main Components

    Suitable for low flow rate applications, applications where a continuous flow of air is required for cooling or when the dilution of hazardous gases generated inside the enclosure is required. ML484 | v13 Page Expo Technologies UK Expo Technologies US Expo Technologies China T: +44 (0) 20 8398 8011...

  • Page 10: Accessories

    The other display will show “0000” during password entry. Cable Gland Kit – SP2-GK An Expo recommended set of cable glands for field wiring. M16 Gland for cable of outer diameter 4 – 8.4 mm and M20 Gland for cable of outer diameter 7.2 – 11.7 mm Remote LED –...

  • Page 11: Section 6: Installation Of The System

    SmartPurge control unit is first mounted onto a chassis plate which is mounted via Anti-Vibration (AV) mounts. General Safety Warnings The Expo SmartPurge purge and pressurization system must only be used in accordance with the instructions in this manual and for the purpose described earlier.

  • Page 12: Hazardous Area Safety

    The purge air from the SmartPurge Control Unit should be piped within the pressurized enclosure to ensure purging of potential dead air spots. ML484 | v13 Page Expo Technologies UK Expo Technologies US Expo Technologies China T: +44 (0) 20 8398 8011...

  • Page 13: Non-Intrinsically Safe Terminals

    The status / alarm outputs must not be used to control the switching of power to the protected equipment. ML484 | v13 Page Expo Technologies UK Expo Technologies US Expo Technologies China T: +44 (0) 20 8398 8011...

  • Page 14: Smartpurge Interface Unit (Siu) Signal Isolation

    Before mounting the SmartPurge, it should be configured for the flow range required. To carry out this configuration, choose the appropriate flow rate from Table 1 ML484 | v13 Page Expo Technologies UK Expo Technologies US Expo Technologies China T: +44 (0) 20 8398 8011...
  • Page 15 For internal mounting of the SmartPurge, use an EXPO adaptor plate accessory. Pipe work to and from the air supply unit must be sized to provide adequate airflow with the minimum pressure drop (restrictive pipe fittings should be avoided). The air outlet from the Air Supply Unit should be located or piped to the opposite side of the enclosure to ensure effective purging, unless effective purging can be proved by other means.
  • Page 16 If required, it may be possible to use a custom inlet or outlet flow restrictor in order to achieve satisfactory purge operation. Only standard 8 & 16 hole outlet orifices should be used. SmartPurge allows for custom orifice settings. Consult EXPO for further information.. ML484 | v13...

  • Page 17: Remote Control Panel (Optional)

    Initial Commissioning Note: The system is pre-set and no adjustments (other than those detailed in this document) should be made without consultation with Expo. • Ensure the SmartPurge has been correctly installed. • Ensure that all electrical power to the enclosure being protected is isolated.
  • Page 18 • Check function of alarm contacts when pressure drop below 0.5 mbar occurs. • If correct operation is not observed refer to the fault finding section of this handbook. ML484 | v13 Page Expo Technologies UK Expo Technologies US Expo Technologies China T: +44 (0) 20 8398 8011...

  • Page 19: Section 8: Configuration

    Some menus will request confirmation by displaying Confirm? Y / N. Press for Yes and for No. ML484 | v13 Page Expo Technologies UK Expo Technologies US Expo Technologies China T: +44 (0) 20 8398 8011 T: +1 (440) 247 5314 T: +86 532 8906 9858 E: sales@expoworldwide.com...
  • Page 20 ML484 | v13 Page Expo Technologies UK Expo Technologies US Expo Technologies China T: +44 (0) 20 8398 8011 T: +1 (440) 247 5314 T: +86 532 8906 9858 E: sales@expoworldwide.com E:sales.na@expoworldwide.com E: qingdao@expoworldwide.com...
  • Page 21 • The Maintenance Password is fixed by Expo, and is not available to general users, as this password controls access to the pressure sensor and flow rate calibration system.
  • Page 22 There is no control by the system over the flow of purge air. After the purge has completed, the system checks for flow above the minimum dilution rate. ML484 | v13 Page Expo Technologies UK Expo Technologies US Expo Technologies China T: +44 (0) 20 8398 8011...
  • Page 23 Choosing purge start will inhibit the start of a purge cycle if an external alarm input is present. The default condition is “Purge Start” ML484 | v13 Page Expo Technologies UK Expo Technologies US Expo Technologies China T: +44 (0) 20 8398 8011 T: +1 (440) 247 5314 T: +86 532 8906 9858 E: sales@expoworldwide.com...
  • Page 24 Number of Volume. Changes. Where the purge air volume has been measured by testing, enter the desired volume here. ML484 | v13 Page Expo Technologies UK Expo Technologies US Expo Technologies China T: +44 (0) 20 8398 8011 T: +1 (440) 247 5314 T: +86 532 8906 9858 E: sales@expoworldwide.com...
  • Page 25 • The minimum flow rate is automatically calculated as 40% of the maximum flow rate available for the selected orifice. ML484 | v13 Page Expo Technologies UK Expo Technologies US Expo Technologies China T: +44 (0) 20 8398 8011 T: +1 (440) 247 5314 T: +86 532 8906 9858 E: sales@expoworldwide.com...
  • Page 26 • The purge time has a minimum value of 1 minute. The user can amend the purge time to a larger value than the one calculated by the system. ML484 | v13 Page Expo Technologies UK Expo Technologies US Expo Technologies China T: +44 (0) 20 8398 8011...

  • Page 27: Operational Strategies

    Operational Strategies ML484 | v13 Page Expo Technologies UK Expo Technologies US Expo Technologies China T: +44 (0) 20 8398 8011 T: +1 (440) 247 5314 T: +86 532 8906 9858 E: sales@expoworldwide.com E:sales.na@expoworldwide.com E: qingdao@expoworldwide.com...
  • Page 28 ML484 | v13 Page Expo Technologies UK Expo Technologies US Expo Technologies China T: +44 (0) 20 8398 8011 T: +1 (440) 247 5314 T: +86 532 8906 9858 E: sales@expoworldwide.com E:sales.na@expoworldwide.com E: qingdao@expoworldwide.com...
  • Page 29 • Purge acknowledge only applies when the parameter Purge Start is set to manual. This message prompts the user to initiate the purge cycle by pressing the enter button. ML484 | v13 Page Expo Technologies UK Expo Technologies US Expo Technologies China T: +44 (0) 20 8398 8011...

  • Page 30: Section 9: Maintenance Of The System

    It is suggested that the best way to ensure this is to perform this operation with the enclosure door open and the air supply turned off Carry out re-zeroing as follows: ML484 | v13 Page Expo Technologies UK Expo Technologies US Expo Technologies China T: +44 (0) 20 8398 8011 T: +1 (440) 247 5314 T: +86 532 8906 9858 E: sales@expoworldwide.com...

  • Page 31: Repairs

    Press 4 times to return to main menu Repairs If the SmartPurge needs repairs, these should be carried out by an Expo Service Person. ML484 | v13 Page Expo Technologies UK Expo Technologies US Expo Technologies China T: +44 (0) 20 8398 8011...

  • Page 32: Section 10: Fault Finding

    Purge flow is too high Reduce supply pressure. ML484 | v13 Page Expo Technologies UK Expo Technologies US Expo Technologies China T: +44 (0) 20 8398 8011 T: +1 (440) 247 5314 T: +86 532 8906 9858 E: sales@expoworldwide.com...

  • Page 33: Section 11: Recommended Spares List

    IS SOV IECEx IECEx INE 10.0002X ATEX INNERIS 03ATEX0249 X ML484 | v13 Page Expo Technologies UK Expo Technologies US Expo Technologies China T: +44 (0) 20 8398 8011 T: +1 (440) 247 5314 T: +86 532 8906 9858 E: sales@expoworldwide.com E:sales.na@expoworldwide.com...
  • Page 38 ,6 7(50,1$/ %/2&.
  • Page 56 System SP2’ Designed and manufactured by Expo Technologies Ltd Summer Road, Thames Ditton, Surrey, KT7 0RH, UK The above system has been assessed and is considered capable for use in a SIL2 high demand safety function. The assessment was based on the assumptions and data provided ESC Ltd Report No.
  • Page 64 Expo Technologies USA Expo Technologies UK Expo Technologies China Expo Technologies Inc. Expo Technologies Ltd. Qingdao Expo M&E Technologies Co. Ltd 9140 Ravenna Road Unit #3 Unit 2 The Summit, Hanworth Road 329 Huashan Er Lu Twinsburg, Sunbury-On-Thames, Jimo City, Qingdao,...

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