Table of Contents
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Kingspan Environmental Service Contact Numbers:
GB: 0844 846 0500
NI: 028 3025 4077
IRL: 048 3025 4077
DS1334
Issue
Description
01
Initial Issue – CC1392
INSTALLATION & OPERATION
GUIDELINES FOR SINGLE PIECE UNITS
BIODISC
Enclosed Documents
BN BioDisc General Assembly – Sales Drawing
018316
®
BN
Date
August 2017
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Summary of Contents for Kingspan Klargester BIODISC BN
- Page 1 018316 INSTALLATION & OPERATION GUIDELINES FOR SINGLE PIECE UNITS ® BIODISC Kingspan Environmental Service Contact Numbers: GB: 0844 846 0500 NI: 028 3025 4077 IRL: 048 3025 4077 Enclosed Documents DS1334 BN BioDisc General Assembly – Sales Drawing Issue Description Date Initial Issue –...
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Page 2: Health And Safety
Covers must be kept locked. Observe all hazard labels and take appropriate action to avoid exposure to the risks indicated. The correct ongoing maintenance is essential for the proper operation of the equipment. Kingspan offer a range of maintenance contracts, details on request. -
Page 3: Table Of Contents
Notice ........................15 1 Introduction Thank you for choosing a Kingspan product. This manual will help you to keep it operating efficiently over a long service life. Please read this manual thoroughly, preferably before installation. This manual should be referred to by : a) The installer. -
Page 4: Technical Data
018316-01 – Installation & Operation Guidelines for BN BioDisc Technical Data STANDARD - SINGLE PIECE SYSTEM Note: Illustrations are G.L. schematic. Refer to General Arrangement Drawings for true pipework orientation. BIODISC OPTION - PUMP FED THREE PIECE SYSTEM PST INLET INVERT OPTIONS - 600mm, 1100mm,1500mm G.L. -
Page 5: Handling & Storage
3.1.2 The design requirements of Kingspan products will frequently mean that the centre of gravity of the unit is “offset”. Care must therefore be taken to ensure that the unit is stable when lifting. Rainwater may also collect inside units, particularly if they have been stored on site prior to installation, adding weight and increasing instability. -
Page 6: Site Planning
Kingspan Environmental accepts no responsibility for the selection of lifting equipment. 3.1.8 Whenever Kingspan BioDiscs are stored or moved on site, ensure that the storage location is free of rock, debris and any sharp objects, which may damage the unit. The BioDisc must be placed on ground, which is flat and level to evenly support the base of the unit. -
Page 7: Installation
018316-01 – Installation & Operation Guidelines for BN BioDisc 4.1.14 Proximity to a mains water hosepipe connection point is recommended, for maintenance purposes. Such a supply should be connected in accordance with water bylaws and regulations. Never leave a hose connected and immersed in sewage. 4.1.15 Installation should only be carried out by suitably qualified and experienced contractors in accordance with the Health and Safety at Work Act. -
Page 8: Control Panel - Installation
018316-01 – Installation & Operation Guidelines for BN BioDisc 5.2.6 Remove the Control Panel, from the walkway inside the unit. 5.2.7 Check that the inlet and outlet orientation is correct and that the unit is level. It is essential that the unit is installed in a level plane to avoid undue stress on the bearings. -
Page 9: Start Up
If the unit has been installed with no operational power supply, then remove the motor/gearbox unit and store it in a dry or heated environment until such time as the unit is ready for permanent operation. Kingspan or an experienced contractor should then replace the motor gearbox unit. -
Page 10: Switch-On
018316-01 – Installation & Operation Guidelines for BN BioDisc Switch-on 6.5.1 Open the BioDisc control panel, check that all circuit breakers are in the “on” position and switch on the main isolator switch. Close and lock the panel. Immediately upon switching on the sludge return pump should start and run for the set time. -
Page 11: Do's And Don'ts
These are generally all right to use in the normal concentrations and usage found in domestic housing applications. All commercial applications are individually assessed before installation for their laundry load. Please contact Kingspan for advice if any changes are contemplated e.g. addition of extra laundry facilities. -
Page 12: Running Checks
9.1.4 Kingspan offer various levels of contract maintenance of all BioDisc Systems through Kingspan Environmental Services who can be contacted on 0844 846 0500. Page 12 of 15... -
Page 13: Sludge Removal
018316-01 – Installation & Operation Guidelines for BN BioDisc Sludge Removal 9.2.1 Refer to the illustration below for recommended de-sludge positions. (Note: Illustration is typical; individual units may vary). 9.2.2 Isolate power to the BioDisc (and Pump Station if applicable) at the Control Panel(s). 9.2.3 Undo the BioDisc cover latches and fold back the hinged cover sections as required to gain access. -
Page 14: Desludge Volumes
Form, and return it at your earliest convenience. Also within this package is a Notice, describing the necessary maintenance of the plant in use. This should be fixed within the building. Our service provider: Kingspan Environmental Services: 0844 846 0500 Page 14 of 15... -
Page 15: Notice
This notice should be fixed by the owner within the building alerting current and future owners to the maintenance requirement. (Building regulation H2 (1.57) Please contact Kingspan Environmental Services on +44 (0) 844 846 0500, to arrange a maintenance service or to request replacement operating instructions. It would be helpful if you provide your equipment serial number.
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