Novitool Aero 625 Removal Instructions
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Novitool Aero 625 Removal Instructions

End plate removal instructions
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Novitool
Aero
Press
®
®
End Plate Removal Instructions
WARNING
IMPROPER OR UNSAFE use of this tool can result in serious bodily injury! This manual contains important information
about product function and safety. Please read and understand this manual BEFORE operating the tool. Please keep this
manual available for other users and owners before they use the tool. This manual should be stored in a safe place.
Patent number: US 9,090,022 B1 and other Patents Pending
www.flexco.com

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Summary of Contents for Novitool Aero 625

  • Page 1 Novitool Aero Press ® ® End Plate Removal Instructions WARNING IMPROPER OR UNSAFE use of this tool can result in serious bodily injury! This manual contains important information about product function and safety. Please read and understand this manual BEFORE operating the tool. Please keep this manual available for other users and owners before they use the tool.

  • Page 2: Table Of Contents

    Table of Contents General Safety Rules ..................3 End Plate Removal to Access Electrical Tray Top Beam End Plate Removal to Access Electrical Tray ....5 Bottom Beam End Plate Removal to Access Electrical Tray ... 8 Electrical Tray Contents Top Beam (Aero®...

  • Page 3: General Safety Rules

    Ply 130 ply separator ™ General Safety Rules – Save These Instructions Ensure machine, power cable and power source Signal words: are not positioned in standing water or exposed “DANGER” indicates an imminently hazardous to wet conditions. situation which, if not avoided, will result in death or serious injury.
  • Page 4 Ply 130 General Safety Rules ply separator ™ Avoid dropping or severe handling of machine CAUTION at all times, including during movement in transport case. Only operate Aero® with machine positioned on a level, firm surface. If the electrical supply cord is damaged, it must be replaced by a special cord available from the NEVER use a machine which is defective or manufacturer or it’s service agent.

  • Page 5: End Plate Removal To Access Electrical Tray

    Aero Press End Plate Removal and Reassembly ® Tools to Service Press • 2 mm hex key • 6 mm hex key • 7 mm crescent wrench • Aero® splice press instruction manual End Plate Removal to Access Electrical Tray Both top and bottom press beams contain an electrical tray with all electrical and pneumatic components.
  • Page 6 Ply 130 Top End Plate Removal ply separator ™ 3. Disconnect by pulling three connectors straight out inside top beam of press. NOTE: pull on connectors not wires themselves: A. Heater connector (gray): 2 white wires and 1 red wire B.
  • Page 7 Ply 130 Top End Plate Removal ply separator ™ 4. Disconnect the 2 pneumatic connections. Hold down blue ring of connector and pull hose out. 5. Using 6 mm hex key, unscrew 3 screws located on front end plate. Ensure wires are free to move and not tangled. Then gently pull top end plate to slide electrical tray out of beam.

  • Page 8: Bottom Beam End Plate Removal To Access Electrical Tray

    Ply 130 Bottom End Plate Removal ply separator ™ Ü Bottom Beam End Plate Removal to Access Electrical Tray: 1. Locate rear end plate (end without electrical connectors). Using a 6 mm hex key, unscrew 4 screws located on rear bottom end plate. Pull away from extrusion.
  • Page 9 Ply 130 Bottom End Plate Removal ply separator ™ B. Thermal fuse connector (gray): white wire C. Thermocouple connector (yellow): 2 mm hex key may be used to assist in removal 4. Using 6 mm hex key unscrew 4 screws located on front end plate.

  • Page 10: Electrical Tray Contents

    Ply 130 Electrical Tray Contents ply separator ™ Electrical Tray Contents Top Beam Electrical Tray Contents: A. Umbilical cable F. Compressor B. Main controller with display and G. Thermal fuse relay control knob H. Power control PCB C. Press release valve Solid state relay D.

  • Page 11: Bottom Beam (Aero® 625 And 1525) Electrical Tray Contents

    Ply 130 Electrical Tray Contents ply separator ™ Bottom Beam Electrical Tray Contents: A. Power connection F. Power controller PCB B. Umbilical cable connection G. Solid state relay C. Cooling fans H. S/P relay D. 24VDC power supply Buzzer E. Thermal fuse relay Fuses Aero®...

  • Page 12: Reassembly Of End Plate

    Ply 130 Top End Plate Reassembly ply separator ™ Reassembly of End Plates Ü Top Beam End Plate Reassembly: 1. Gently slide electrical tray into beam ensuring wires are free to move and not tangled and that there is no binding. The tray should slide in with no resistance and the end plate should fit flush to the extrusion.
  • Page 13 Ply 130 Top End Plate Reassembly ply separator ™ 4. Reconnect three connectors inside top beam of press: A. Heater connector (gray): 2 white wires and 1 red wire B. Thermal fuse connector (gray): white wire C. Thermocouple connector (yellow): brown wire.
  • Page 14 Ply 130 Top End Plate Reassembly ply separator ™ 5. Reconnect ground wires to end plate ensuring wires are oriented to fit within the extrusion profile. Position head plate flush with the extrusion. Place wires within slot at end of extrusion to ensure that the wires aren’t pinched between the beam and the head plate.

  • Page 15: Bottom Beam End Plate Reassembly

    Ply 130 Bottom End Plate Reassembly ply separator ™ Ü Bottom Beam End Plate Reassembly: 1. Gently slide electrical tray into beam ensuring wires are free to move and not tangled and that there is no binding. The tray should slide in with no resistance and the end plate should fit flush to the extrusion.
  • Page 16 Ply 130 Bottom End Plate Reassembly ply separator ™ C. Thermocouple connector (yellow): brown wire 4. Reconnect ground wires to end plate ensuring wires are oriented to fit within the extrusion profile. Position head plate flush with the extrusion. Place wires within slot at end of extrusion to ensure that the wires aren’t pinched between the beam...

  • Page 17: Inspection Items

    Inspection Items Inspection Task Every Cycle Every 100 Cycles Every 1000 Cycles Inspect press connector bolt condition and replace if condition is degraded. Inspect platen condition and clean (G2) or replace as needed. Inspect extrusion and head plates for any signs of fatigue. Inspect power connector pins for signs of arcing or wear.

  • Page 18: Spare Parts List

    Spare Parts List Item Code Ordering Number Description 08650 AERO-COMPRESSOR-SMALL Compressor 625-1225 08645 AERO-COMPRESSOR-LARGE Compressor 1525-2135 09249 SPRING-BAFFLE-AERO-G3-625 Spring baffle for 625 09250 SPRING-BAFFLE-AERO-G3-925 Spring baffle for 925 09251 SPRING-BAFFLE-AERO-G3-1225 Spring baffle for 1225 09252 SPRING-BAFFLE-AERO-G3-1525 Spring baffle for 1525 09253 SPRING-BAFFLE-AERO-G3-1835 Spring baffle for 1835...

  • Page 19: Schematics

    Schematics Schematics Main Controller 625, 925, 1225, 1525, 1835, 2135 RD 0,50mm² 06-3C WH 0,50mm² 06-3C FLEXCO Main Controller USB Cable 3x 0.25mm² 06-8C 06-7C 06-7C 3x 0.25mm² 07-1C 07-1C 07-1C —19—...
  • Page 20 Ply 130 Schematics ply separator ™ Schematics Lower Press 625 GNYE 2.5 mm² 05-1A F4 20Amp OG 2.5mm² 2.5mm² OG 2.5mm² 05-1A F3 20Amp 2.5mm² GY 2.5mm² GY 2.5mm² 05-1A F2 20Amp 2.5mm² BK 2.5mm² F1 20Amp 2.5mm² BN 2.5mm² F5 4.0Amp 1.5mm²...
  • Page 21 Ply 130 Schematics ply separator ™ Schematics Upper Press 625 GNYE 2.5 mm² 05-1A F4 20Amp 2.5mm² OG 2.5mm² OG 2.5mm² 05-1A F3 20Amp 2.5mm² GY 2.5mm² GY 2.5mm² 05-1A F2 20Amp 2.5mm² BK 2.5mm² F1 20Amp 2.5mm² BN 2.5mm² F5 4.0Amp 1.5mm²...
  • Page 22 Ply 130 Schematics ply separator ™ Schematics Lower Press 925 GNYE 2.5 mm² 05-1A F4 20Amp OG 2.5mm² 2.5mm² OG 2.5mm² 05-1A F3 20Amp 2.5mm² GY 2.5mm² GY 2.5mm² 05-1A F2 20Amp 2.5mm² BK 2.5mm² F1 20Amp 2.5mm² BN 2.5mm² F5 4.0Amp 1.5mm²...
  • Page 23 Ply 130 Schematics ply separator ™ Schematics Upper Press 925 GNYE 2.5mm² +24Vdc RD 0.75mm² +24Vdc 07/A1 0 Vdc 0 Vdc WH 0.75mm² 07/A1 OG 0.50mm² 07-1A Power controller Heater WH 0.50mm² 07-1A VT 2.5mm² BU 2.5mm² 3x 0.25mm² Ground pin 4 A1+ A2- Extrusion PCB Top Headplate...
  • Page 24 Ply 130 Schematics ply separator ™ Schematics Lower Press 1225 GNYE 2.5 mm² 05-1A F4 20Amp 2.5mm² OG 2.5mm² 05-1A F3 20Amp 2.5mm² GY 2.5mm² 05-1A F2 20Amp 2.5mm² BK 2.5mm² F1 20Amp 2.5mm² BN 2.5mm² F5 4.0Amp 1.5mm² BK 1.5mm² TB 1 OR 0.50mm²...
  • Page 25 Ply 130 Schematics ply separator ™ Schematics Upper Press 1225 GNYE 2.5mm² +24Vdc RD 0.75mm² +24Vdc 07-1A 0 Vdc WH 0.75mm² 0 Vdc 07-1A OG 0.50mm² 07-5D Power controller Heater WH 0.50mm² 07-5D VT 2.5mm² BU 2.5mm² Ground pin 4 A1+ A2- Extrusion PCB Top Headplate...
  • Page 26 Ply 130 Schematics ply separator ™ Schematics Lower Press 1525 GNYE 2.5 mm² GNYE 2.5 mm² 05-1A F4 20Amp OG 2.5mm² OG 2.5mm² OG 2.5mm² 05-1A F3 20Amp GY 2.5mm² GY 2.5mm² GY 2.5mm² 05-1A F2 20Amp BK 2.5mm² BK 2.5mm² F1 20Amp BN 2.5mm²...
  • Page 27 Ply 130 Schematics ply separator ™ Schematics Upper Press 1525 GNYE 2.5mm +24Vdc +24Vdc RD 0.75mm RD 0.75mm 07-1A 0 Vdc 0 Vdc WH 0.75mm WH 0.75mm 07-1A OG 0.50mm OG 0.50mm 07-5D Power controller Heater WH 0.50mm WH 0.50mm 07-5D VT 2.5mm BU 2.5mm...
  • Page 28 Ply 130 Schematics ply separator ™ Schematics Lower Press 1835 GNYE 2.5 mm² GNYE 2.5 mm² 05-1A F4 20Amp OG 2.5mm² OG 2.5mm² OG 2.5mm² 05-1A F3 20Amp GY 2.5mm² GY 2.5mm² GY 2.5mm² 05-1A F2 20Amp BK 2.5mm² BK 2.5mm² F1 20Amp BN 2.5mm²...
  • Page 29 Ply 130 Schematics ply separator ™ Schematics Upper Press 1835 GNYE 2.5mm +24Vdc +24Vdc RD 0.75mm RD 0.75mm 07-1A 0 Vdc 0 Vdc WH 0.75mm WH 0.75mm 07-1A OG 0.50mm OG 0.50mm 07-5D Power controller Heater WH 0.50mm WH 0.50mm 07-5D VT 2.5mm BU 2.5mm...
  • Page 30 Ply 130 Schematics ply separator ™ Schematics Lower Press 2135 GNYE 2.5 mm GNYE 2.5 mm 05-1A OG 2.5mm F4 20Amp OG 2.5mm OG 2.5mm 05-1A GY 2.5mm F3 20Amp GY 2.5mm GY 2.5mm 05-1A F2 20Amp BK 2.5mm BK 2.5mm F1 20Amp BN 2.5mm BN 2.5mm...
  • Page 31 Ply 130 Schematics ply separator ™ Schematics Upper Press 2135 GNYE 2.5mm +24Vdc +24Vdc BUWH 0.75mm BUWH 0.75mm 07-1A 0 Vdc 0 Vdc WH 0.75mm WH 0.75mm 07-1A OG 0.50mm OG 0.50mm 07-5D Power controller Heater WH 0.50mm WH 0.50mm 07-5D VT 2.5mm BU 2.5mm...
  • Page 32 2525 Wisconsin Avenue • Downers Grove, IL 60515-4200 • USA Tel: (630) 971-0150 • Fax: (630) 971-1180 • E-mail: info@flexco.com Visit www.flexco.com for other Flexco locations and products. ©2020 Flexible Steel Lacing Company. 01/20/20. For reorder: X4292...

This manual is also suitable for:

Aero 1525Aero 925Aero 1225Aero 1835

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