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Image Industries CD 110 Operation Manual page 13

Capacitor discharge stud welding power source

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Section 3
Recommended Power Supply Capacitance and Voltage Settings
Mild Steel
Stud Size Capacitance Plunge Voltage Spring Capacitance Plunge Voltage Spring Capacitance Plunge Voltage Spring
12 ga
Low
10 ga
Low
#4
Low
#6
Low
#8
Med
#10
Med
1/4
Med
5/16
Hi
3/8
Hi
6mm
Med
8mm
Hi
Acceptable Material Combinations
Base Weld Surface Material
LOW CARBON STEEL
AISI 1006 to 1022
STAINLESS STEEL
300 and 400 series except 303
ALUMINUM ALLOYS
1100, 3000 series, 5000 series,
6061 and 6063
ETP COPPER, LEAD FREE BRASS
and ROLLED COPPER
ZINC ALLOYS (die cast)
Contact Weld Tool Recommended Voltage Settings
1/8
60
Low
1/8
90
Low
1/8
65
Low
1/8
75
Low
1/8
85
Low
1/8
95
Low
1/8
125
Low
3/16
140
Med
1/4
170
Hi
1/8
125
Low
3/16
140
Med
LOW CARBON STEEL AISI 1006 to 1010,
STAINLESS STEEL 300 series except 303,
COPPER ALLOY (brass) 260 and 268
LOW CARBON STEEL AISI 1006 to 1010,
STAINLESS STEEL 300 series except 303
ALUMINUM ALLOYS 1100, 5086, 6063
LOW CARBON STEEL AISI 1006 to 1010,
STAINLESS STEEL 300 series except 303,
COPPER ALLOY (brass) 260 and 268
ALUMINUM ALLOYS 1100 and 5086
Normal
Stainless Steel
Low
1/8
70
Low
1/8
75
Med
1/8
85
Med
1/8
95
Med
1/8
130
Hi
3/16
150
Hi
1/8
130
Hi
3/16
150
Acceptable Stud Material
1
Operation
Aluminum
Med
Low
1/8
Med
Med
1/8
Med
Med
1/8
Med
Med
1/8
Med
1/4
1/8
Med
Med
Med
1/8
Med
75
Hi
80
Hi
90
Hi
105
Hi
150
Hi
90
Hi

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