Epiroc RD 100 Safety And Operating Instructions Manual
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Epiroc RD 100 Safety And Operating Instructions Manual

Rock drill
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RD
100
Safety and operating instructions
Rock drills
Interactive and updated spare part catalogues go to:
www.epiroc.com/docmine
For log in details please contact your local Epiroc office or dealer in your area
Static PDF spare part catalogues go to:
www.podshop.se/epiroc
© Construction Tools PC AB | 98001365 01 | 2020-09-24
Original Instructions

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  • Page 1 Rock drills Interactive and updated spare part catalogues go to: www.epiroc.com/docmine For log in details please contact your local Epiroc office or dealer in your area Static PDF spare part catalogues go to: www.podshop.se/epiroc © Construction Tools PC AB | 98001365 01 | 2020-09-24...

  • Page 3: Table Of Contents

    5.7.2 Changing drill steel ............................ 16 6 Operation .......................... 17 Preparations before starting .......................... 17 6.1.1 Assemble the handle for different applications (RD 100 RB) ................ 17 6.1.2 Check the drilling equipment ...........................  17 6.1.3 Attaching pusher leg to rock drill ........................ 18 Controls ................................ 18...
  • Page 4 Contents 6.2.4 Twist handle .............................. 19 Start and stop .............................. 19 6.3.1 Drilling................................ 19 6.3.2 Starting the rock drill............................ 19 6.3.3 Stopping the rock drill ............................ 20 6.3.4 Start and stop the rock drill for Roof Bolting version .................. 20 Operating ................................ 21 6.4.1 Re-position of the pusher leg...........................  21 6.4.2 Flush-cleaning the drill hole (not valid for Roof Bolting version)..............
  • Page 5 Contents © Construction Tools PC AB | 98001365 01 | 2020-09-24 Original Instructions...

  • Page 6: Introduction

    DANGER Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Epiroc is a leading productivity partner for the mining, in- frastructure and natural resources industries. With cut- WARNING Indicates a hazardous situation which, if not avoided, could result in ting-edge technology, Epiroc develops and produces in- death or serious injury.

  • Page 7: Drugs, Alcohol Or Medication

    Safety and operating instructions 3.2.4 Drugs, alcohol or medication WARNING Hydraulic oil Spilled hydraulic oil can cause burns, accidents due to WARNING Drugs, alcohol or medication slippery conditions and will also harm the environment. Drugs, alcohol or medication may impair your judgment u Take care of all spilled oil and handle it according to and powers of concentration.

  • Page 8: Operation, Precautions

    Safety and operating instructions breaks or gets stuck, there may be sudden and unex- CAUTION Moving parts pected movement that can cause injuries. Furthermore, Risk for crushed hands and fingers. losing your balance or slipping may cause injury. u Never check bores or passages with hands or fin- u Make sure that you always keep a stable position gers.
  • Page 9 Safety and operating instructions u Wear washable or disposable protective clothes at WARNING Dust and fume hazard the worksite, and shower and change into clean Dusts and/or fumes generated or dispersed when using clothes before leaving the worksite to reduce expo- the machine may cause serious and permanent respira- sure of dust and fumes to yourself, other persons, tory disease, illness, or other bodily injury (for example,...
  • Page 10 Safety and operating instructions working material may become projectiles and cause per- If numbness, persistent recurring discomfort, burning sonal injury by striking the operator or other persons. To sensation, stiffness, throbbing, tingling, pain, clumsiness, reduce these risk: weakened grip, whitening of the skin, or other symptoms occur at any time, when operating the machine or when u Use approved personal protective equipment and not operating the machine, stop operating the machine,...

  • Page 11: Maintenance, Precautions

    Handheld hydraulic rock drills are designed for working u Check the composition of the material before operat- together with Epiroc power packs. Use of other power ing. sources can lead to personal injury and damage of the u Watch out for concealed cables and pipes for exam- machine.

  • Page 12: Storage, Precautions

    The water flushing engages as soon as the rock operating the machine. drill is turned on. On RD 100 it is also possible to manu- ally adjust the water flushing flow with a lever and also manually activate continuous flushing with a lever on the 4.1 Design and function...

  • Page 13: Main Parts

    C. Maximum permitted hydraulic pressure D. Maximum nominal operating pressure E. Oil consumption RD 100 RB The warning symbol together with the book symbol means that the user must read the safety and oper- ating instructions before the machine is used for the first time.

  • Page 14: Labels On The Accumulator

    Safety and operating instructions 4.3.2 Labels on the accumulator 5.1 Hoses and connections The accumulator must only be charged with Nitrogen. NOTICE Only certified personnel are allowed to work with the accumulator. 4.3.3 Safety label To avoid injury, before using or servicing tool, read and understand separately provided safety instructions.

  • Page 15: Quick-Release Couplings

    Safety and operating instructions Choose the correct dimension and length for the hy- within the permitted area, or if the working temperature draulic hose. For hose lengths up to 30 meters, a hose of the oil does not fall between 20°C (68°F) and 60°C with a minimum internal diameter of 16 mm (⅝...

  • Page 16: Before Fitting The Drill Steel

    Safety and operating instructions 5.7.1 Before fitting the drill steel WARNING Injured hands There is a risk of crushing fingers when changing the Check that the tool shank is of the correct size and drill steel. To recuce this risk: length for the chuck used.

  • Page 17: Operation

    Ensure that the hydraulic couplings are clean and 6.1.1 Assemble the handle for different fully serviceable. applications (RD 100 RB) n Ensure that the hydraulic hoses are filled with oil. n Connect the machine. n Ensure that any power source that are planned to use is compatible with the rock drill, see section "Technical data".

  • Page 18: Attaching Pusher Leg To Rock Drill

    Safety and operating instructions 6.1.3 Attaching pusher leg to rock drill 6.2 Controls 6.2.1 Water flushing lever (RD 100) The rock drill is equipped with throttle levers for regulat- ing the water flushing. 1. Make sure that the pin (A) and the machine attach- A.

  • Page 19: Throttle Lever (Rd 100 Rb)

    (A) when starting the power pack. 2. Turn the twist handle forwards(B) to extract the pusher leg. 6.2.3 Throttle lever (RD 100 RB) 3. Turn the twist handle backwards(C) to retract the pusher leg. For roof bolting version, the twist handle is regulated in Pusher leg 6.3 Start and stop...

  • Page 20: Stopping The Rock Drill

    Safety and operating instructions 5. Align the rock drill so that the drill steel touches the 6.3.4 Start and stop the rock drill for Roof required collaring point. Avoid small irregularities on Bolting version the surface, since they break easily and cause either a wrong working angle or blank firing.

  • Page 21: Operating

    Safety and operating instructions 2. When the drill hole is clean, push the throttle lever 6.4 Operating forwards again to re-start the rock drill. 6.4.1 Re-position of the pusher leg 6.5 When taking a break n Place the machine in such a way that there is no risk for it to be unintentionally started.

  • Page 22: Checking For Wear

    Replace worn components in good time. 7.2 Checking for wear Check the wear in the drill bushings using the Epiroc gauge (part number 3121 5690 03). Insert the gauge di- agonally. To check the wear, twist the gauge. If the wear gauge can be rotated the bushings needs to be re- placed.

  • Page 23: Replace The Drill Steel Bushings

    The bushings must be replaced if they show signs of wear. 1. Remove the Drill steel Gaiter by hand. 2. Use the Epiroc wear gauge to remove the outer bushing (A). Insert the wear gauge teeth end aligned with the bushings corners. Push it in half way. Slightly twist the tool so it grabs the flat area behind the outer bushing were it will get best grip.

  • Page 24: Every 100 Hours Of Operation Or 3 Times Per Year

    Safety and operating instructions ing. Make sure that the inner hexagonal shape of the seal is aligned with the inner shape of the bushings. Failure to do this might cause water leakage. 6. Reassemble the Drill steel Gaiter in it's groove and align it with the hexagonal shape of the bushing.

  • Page 25: Troubleshooting

    The sealing rings in the flush housing Stop the rock drill as soon as possi- ter outlet located at the back of rock are worn out and need to be re- ble and contact an authorised Epiroc drill. placed. workshop.

  • Page 26: Storage

    Safety and operating instructions 9 Storage n Disconnect the machine’s hoses from the power source, see "Start and stop". n Make sure that the machine is properly cleaned be- fore storage. n In case of long-term storage, the striking piston must be protected against corrosion.

  • Page 27: Technical Data

    Safety and operating instructions 11 Technical data 11.1 Machine data RD 100 RD 100 RB Overall length without drill 664 (26.1) 664 (26.1) 669/590 (26.3/23.2) yoke, mm (in.) Face drilling/Roof bolting Weight incl. connection 25.8 (56.9) 25.4 (56.0) 26 (57.3) hoses (1.2m, 3.9 ft), kg...

  • Page 28: Noise And Vibration Data

    11.3 Noise and vibration data Vibration Vibration Declared values Declared values Three axes values Three axes values EN ISO 5349-2 EN ISO 20643 Type value spreads value spreads RD 100 © Construction Tools PC AB | 98001365 01 | 2020-09-24 Original Instructions...

  • Page 29: Ec Declaration Of Conformity

    We, Construction Tools PC AB, hereby declare that the machines listed below conform to the provisions of EC Directive 2006/42/EC (Machinery Directive), and the harmonised standards mentioned below. Pusher leg rock drills Nominal pressure (bar) Weight (kg) RD 100 (22 x 159)  Following harmonised standard was applied: EN ISO 11148-5 Technical Documentation authorised representative: Olof Östensson...
  • Page 32 Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers, and drawings. epiroc.com...

This manual is also suitable for:

Rd 100 rb

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