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Summary of Contents for Redpath Statesman Series
- Page 1 PLEASE READ Instructions & Illustrations for the Redpath Statesman Series Polycarbonate greenhouse 2.57m x 3.80m or 2.57m x 5.04m 16 Bounty Place, Kelvin Grove, Palmerston North 4414 Freephone: 0508 733 728 www.redpath.co.nz Effective from 15-Oct-20...
- Page 3 (IF SUPPLIED)
- Page 4 PARTS LIST – FOR POLYCARBHOUSE SERIES 2.57m x 3.80m 2.57m x 5.04m 1. Ridge 2. Gutter/Eave Tapes together 3. Side Cill And marked “side” 4. Side Angle 5. Door End Cill 6. Rear End Cill 7. Rear End Angle 8. Short Door End Glazing Bar Taped together and 9.
- Page 5 REDPATH POLYCARBONATE GREENHOUSE BASE DIMENSIONS (Materials not supplied) Base material may be: Timber, Brick, Block, or Concrete (Dimensions shown are to the exterior edges) The dimensions given below are for the base & ground anchoring system of your Polycarb house. You will need to supply the materials &...
- Page 6 HELPFUL HINTS & ADVICE Please take your time and be sure to read all instructions carefully before assembling. The Polycarbhouse structure does often require at minimum an “experienced DIY” type person or a semi-skilled builder to assemble. Locate the Polycarbhouse in a sheltered or semi-sheltered position. PolyCarb is a fragile product and strong winds, or flying debris could potentially damage the PolyCarb sheeting.
- Page 7 SIDE FRAME ASSEMBLY PROCEDURE For the point of this plan we have used a standard 2.57m wide x 3.80m Length as an illustration. Other models will have different final dimensions or views, but use the same process for assembly. From the main box you require: Pack of side bars marked “side bars”.
- Page 8 REAR WALL END ASSEMBLY For the construction of this frame you require from the main box: 1 pack of corner bars marked “corner bars” 1 rear end pack marked “rear end” 1 rear end cill marked “rear end” ...
- Page 9 NO Glazing Bead GR = GLAZING RUBBER...
- Page 10 6. Place the Ridge gusset plate (larger of the 2 types) over the bolt, slide the plate left or right until the slotted hole in the plate lines up with the locating hole in the flange nearest to the end of the corner bar. Put nuts on both bolts i.e. flange and plate, fingertip tighten only.
- Page 11 SINGLE DOOR END ASSEMBLY For the construction of this frame you require from the box: 1 Pack of Corner Bars – marked “corner bars”. 1 Door End Pack – marked “door end”. 1 door end cill – marked “door end” ...
- Page 12 SINGLE DOOR ASSEMBLY CONT. PROCEDURE: The format for the single door end is identical to the rear end assembly up to and including step 12 so please refer to those items in the previous pages. 1. For step 13. Slide 4 extra bolts into each vertical glazing bar. 2.
- Page 13 DOUBLE DOOR END If you have purchased a double door for your greenhouse the procedure for construction of the gable is identical to the single door model. There are, however, a small number of differences outlined as follows: There are only 2 packs of aluminium - double door corner bars - Double door end The door end contains the cill and main door track support (which are separate on the single door model).
- Page 14 ROOF VENT ASSEMBLY The roof vent pack has 5 pieces of aluminium: and from the main box of fittings you require 6’ of glazing beading, 4 nuts and bolts, 2 casement stay pins, 1 casement stay and 6 M4 stainless steel nuts and bolts. PROCEDURE: 1.
- Page 15 The vents can be positioned onto the ridge after general assembly by sliding them along the ridge from the end and locating them to the desired position. Do not fit the vent at this stage. DOOR FRAME ASSEMBLY Components consist of: ...
- Page 16 DOOR FRAME ASSEMBLY CONT 8. Turn the door over and insert the black rubber draught excluders in the groove (bolt slot) in each sidepiece of the door. Push up to the top of the door and trim off surplus at the bottom. With pair of pliers squeeze the groove together at the bottom so that the rubber will not slip down when the door is in its upright position.
- Page 17 DOOR FRAME ASSEMBLY CONT If you have a double door option you will need to assemble 2 doors of 457mm width. The doors are assembled in the same way as the single door with the exception of the doorposts that meet in the middle – these are handed. Looking at the door posts in profile with the 2 holes at the top (3 holes at the bottom) the open box part of the section goes to the outside i.e.
- Page 19 3. Now stand up the door end assembly (double or single door end are attached in the same way) and repeat the above procedure. 4. Stand up the other side frame and repeat the operation outlined in 1 and 2 above at both corners. 5.
- Page 20 Before tightening the nuts that hold the roof bar to the eave you must ensure that the roof bar is tight up against the small flange immediately above the gutter. (Key point) Failure to observe this point and the previous one of keeping the roof bar tight up to the ridge could result in a slight outward bow of the gutters and a slight downward dip of the ridge.
- Page 21 SECURING GREENHOUSE TO BASE BRICK BASE, TIMBER OR CONCRETE Having built your base level and square and to the outside measurements given on page 4, sit the greenhouse onto the base. The 4 cills will lip over the edge of the base and will protrude approx. 7mm all the way round. Drill through the cill and into the timber/brickwork;...
- Page 22 EXTERIOR SINGLE DOOR TRACK This door track is the same as the partition & bolts to the door track support by inserting bolts into the bolt slot of the door track, pushing them through the corresponding 3 holes in the door track support, put nuts on and tighten them up. Fit the door, carrying out the up/down movement previously described to get the correct position in the bottom door guide.
- Page 23 GLAZING THE STRUCTURE PLEASE NOTE: ALL POLYCARBOANTE GREENHOUSES ONLY USES THE WIRE CIP SYSTEM TO RETAIN THE CLADDING, (IF STAINLESS STEEL BAND CLIPS ARE SUPPLIED DO NOT USE THESE). Install the silver aluminium tape to the top edges of all polycarbonate sheets (fold over the top edges to prevent water from entering the flutes of the polycarbonate).
- Page 24 Installing the aluminium foil tape to the top edges of the Polycarbonate cladding. And installing the 20mm square strongbacks and double sided tape Aluminium silver tape is supplied for the top edges of all Polycarbonate sheets to seal these off. Apply a strip of the aluminium tape along the top edge of all sheets and fold it over to prevent water ingress.
- Page 25 ADDITTIONAL: IF YOU HAVE A POLYCARBONATE GREENHOUSE WITH GLASS CLADDING ON ROOF ONLY If you have a Polycarb/glass design, where 3mm glass is used on the roof of the greenhouses and Polycarbonate is used on the side walls of the greenhouse. The fitment of the glass to the roofing is different. The C shaped stainless steel band clips (shown in the picture below ) are used to secure the panes of glass to the roof bars.
- Page 27 7. This pro rata warranty requires that basic maintenance completed by the customer E.G regular cleaning, avoidance of poor operating conditions. 8. Any warranty claim must be advised in writing to Redpath Pacific Ltd immediately upon its discovery. Damaged parts are to be kept and returned to the supplier at the suppliers cost on request.
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