Introduction And Specifications - Everlast Power Series Operator's Manual

Combination tig//smaw/plasma cutter units
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Section 1
1.1 This manual has been compiled to give
an overview of operation and is designed to
offer information centered around safe,
practical use of the machine. It is not in-
tended to teach welding technique. All
suggestions and techniques given are ap-
proximations and should be used as a gen-
eral guide only.
1.2 To ensure that your Everlast product is
in top condition, carefully inspect unit for
damage upon opening the box, looking for
damage on the surface of the unit and to
the machine itself and all its accessories.
Do this immediately upon receipt of prod-
uct. Any damage issues must be resolved
right away. It is further recommended that
the product be tested at the same time for
proper operation, even if it is to be stored
for a while. Check to make sure all pas-
sages, connections and fittings are clear of
any packing material or other obstruction.
Record the serial number on the page pro-
vided in this manual. Include purchase date
for warranty reference. Serial numbers are
located on the rear of the machine.
1.3 The Power® Series Combination units
are used daily in the industry performing
day to day fabrication and repair activities.
The exceptional arc characteristics are
provided by the inverter based technology
that employs the use of reliable IGBT tran-
sistors technology from Germany. Light-
weight inverters allow a machine to be
finely tuned for precise arc characteristics,
while consuming less power than the lar-
ger transformer based machines. Ever-
last's Power Series combination units al-
low non-contact starts, eliminating the
problem of tungsten contamination. De-
pending upon the unit, precise control of
the welding arc is allowed through the ad-
justments available on the panel face. The
independent controls allow for a virtually
limitless number of configurations to suit
every type metal and weld condition en-
countered. The use of High Frequency arc
starting in the TIG mode, greatly simplifies
the TIG(GTAW) process. The incorporation
of the advanced Pilot Arc in the Plasma
Mode eliminates the need for contact starts
and greatly improves consumable life.
EVERLAST

Introduction and Specifications

1.4 Be careful to observe duty
cycles of the machine posted in
this manual and on the machine
itself. A duty cycle is a rating of percent-
age of time out of 10 minutes the machine
can be used at the rated power setting .
Overheating may occur if the duty cycle is
exceeded. On multi-voltage, multi-phased
machines, note that the rated duty cycle
will change.
1.5 The unit should be stored in a dry
place for long term storage. Humid/wet
conditions can contribute to the eventual
decay of the circuitry in the machine. For
safety reasons, do not use this machine
directly in the rain or with soaked clothing
or protective gear.
1.6 Use only the provided handles to lift the
unit. Do not suspend by cables or chains
or use fork trucks to lift the units. If neces-
sary, use two people to carry the unit.
1.7 Make sure that the units cooling fan
and exhaust vents are kept free of obstruc-
tion. Before every operation, inspect the
unit for unexpected obstructions such as
insect and rat nests. From time to time, a
cleaning of the machine with low pressure
air and a small plastic bristle brush is nec-
essary to ensure long life. On these occa-
sions only, unplug unit and remove cover
to access interior. Concentrate efforts on
aluminum heat sinks and panel vents to
remove dust and dirt.
1.8 Refer to the following pages to locate
your particular unit and its specifications.
Note that product specifications are sub-
ject to change without notice due to prod-
uct improvements. If any additional infor-
mation is needed contact Everlast. Sche-
matics are not offered due to the proprie-
tary information that they contain. How-
ever, simple wiring diagrams may be ob-
tained for basic diagnosis and may be ob-
tained from technical support.
11

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