Related Manuals for Wareforce I-X
Summary of Contents for Wareforce I-X
- Page 1 WAREFORCE SERIES DOOR-TYPE DISHMACHINES INSTALLATION, OPERATION, AND SERVICE MANUAL WAREFORCE I-X WAREFORCE I-X Manual • 07610-004-22-85-D...
- Page 2 REVISION HISTORY Revision Revision Applicable Made by Details Letter Date ECNs 4-10-15 Release to production. 1-19-16 Added Reed Switch 05930-002-36-80 as an option to pg. 26. Updated manual to new format. Changed Timer P/N to 05945-004-11-78 on pg. 23. Revised Timer Operation instructions on pgs. 11 and 12. 8417 2-28-17 Updated schematic on pg.
- Page 3 NOMENCLATURE WAREFORCE I-X Door-type dishmachine; chemical-sanitizing, single-rack. The manufacturer provides technical support for all of the dishmachines detailed in this manual. We strongly recommend that you refer to this manual before making a call to our technical support staff. Please have this manual open...
-
Page 4: Table Of Contents
Thermostats ........................8 Voltage Check ........................9 Preparing Chemical Feeder Pumps ................. 9 Priming Chemical Feeder Pumps ..................9 CAM Timer Operation .....................11 I-X False Panel Instructions ................... 13 OPERATION Operating Instructions....................... 14 Preparation ........................14 Power Up ........................14 Filling the Wash Tub ...................... - Page 5 TABLE OF CONTENTS MAINTENANCE Preventative Maintenance ......................19 TROUBLESHOOTING Common Problems ........................20 PARTS Control Box ..........................22 Chemical Feeder Pump Components ..................24 Hood Assembly ........................26 Door Assembly .........................28 Wash Arm Assembly .........................30 Wash Manifold Assembly ......................31 Tub & Frame Assembly ......................32 Wash Motor Assembly ......................34 Pump &...
-
Page 6: Symbols
GUIDES GUIDES SYMBOLS - risk of injury to personnel. WARNING - risk of damage to equipment. CAUTION - risk of electrical shock. - caustic chemicals. - reference data plate. - lockout electrical power. - important note. NOTICE ABBREVIATIONS & ACRONYMS ANSI - American National Standards Institute CFM - Cubic Feet per Minute GHT - Garden Hose Thread... -
Page 7: Specifications
I-X DIMENSIONS SPECIFICATIONS LEGEND: Standard clearance between A - Electrical connection the wall and the machine with B - Water Inlet 3/4" NPT 3 [77mm] dishtable is 4". C - Drain Connection 2" NPT All dimensions from the floor can be increased 1 [28mm] 1 1/2"... - Page 8 TABLE DIMENSIONS SPECIFICATIONS Please remove the front dress panel from the dishmachine if mounting dishmachine for a NOTICE corner installation and attaching side tables. Corner installation will trap panel making it diffi- cult to remove. 07610-004-22-85-D...
-
Page 9: Operating Capacities
OPERATING CAPACITIES SPECIFICATIONS Model Designation: Operating Capacity: Racks per Hour Dishes per Hour Glasses per Hour 1332 Tank Capacity (Gallons): Wash Tank 1.49 Electrical Loads (as applicable): Wash Motor HP Operating Times (seconds): Wash Rinse Dwell Total Always refer to the machine data plate for specific electrical and water requirements. NOTICE The material on this page is for reference only and is subject to change without notice. -
Page 10: Electrical Requirements
ELECTRICAL REQUIREMENTS SPECIFICATIONS NOTICE Electrical Characteristics All electrical ratings provided in this manual are for reference only. Always refer to the machine data plate to get exact electrical information for this machine. All VOLTS electrical work performed on machines should be done in accordance with applicable local, state, territorial, and national codes. -
Page 11: Installation
INSTRUCTIONS INSTALLATION Before installing the unit, check the packaging and machine for damage. If the INSPECTION packaging is damaged, the machine might also be damaged. If there is damage to both the packaging and machine, do not throw away the packaging. The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new, Do not throw away the undamaged condition. -
Page 12: Pressure Regulator
INSTRUCTIONS INSTALLATION If water hardness tests at 5 GPG or lower, install the water supply line to the WATER SUPPLY dishmachine’s incoming water connection point using copper pipe (or order the flexible CONNECTION: hose kit offered by the manufacturer). It is recommended that a water shut-off valve be WATER HARDNESS installed in the water line between the main supply and the machine to allow access OF 5 GPG... -
Page 13: Electrical Power Connections
INSTRUCTIONS INSTALLATION ELECTRICAL POWER Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI/NFPA 70 (latest edition) and/or other electrical codes. CONNECTIONS Disconnect electrical power supplies and place a tag at the disconnect switch to indicate that you are working on the circuit. -
Page 14: Voltage Check
INSTRUCTIONS INSTALLATION 1. Ensure the power switch is in the OFF position and apply power to the dishmachine. VOLTAGE CHECK 2. Check the incoming power at the terminal block and ensure it corresponds to the voltage listed on the data plate. If not, contact a qualified service agency to examine the problem. - Page 15 INSTRUCTIONS INSTALLATION PRIMING CHEMICAL 4. Detergent is dispensed as required by the timer during the wash cycle. The amount of detergent might need to be increased or decreased depending on FEEDER PUMPS water quality and type of detergent. WARNING WARNING! Some of the chemicals used in dishwashing might cause 5.
-
Page 16: Cam Timer Operation
INSTRUCTIONS INSTALLATION CAM TIMER The CAM timer is a 1-minute, 30-second, 8-CAM timer that controls the operation of the dishmachine. The following is a description of the setpoints for each CAM and the OPERATION function of each switch. FUNCTION: When the machine is in operation mode the notch is in the home CAM 1 is a cut CAM with position. - Page 17 INSTRUCTIONS INSTALLATION FUNCTION: The sanitizer pump CAM works off the normally-closed contacts of CAM TIMER CAM 6. The switch is held open by the CAM until it drops into the notch of the CAM. OPERATION This energizes the sanitizer pump. The time the pump remains energized must be determined in the field to suit water conditions and the chemical used.
-
Page 18: I-X False Panel Instructions
I-X FALSE PANEL INSTRUCTIONS INSTALLATION Rack rail removed and repositioned False Panel Weldment for a corner operation 05700-002-51-66 False Panel Kit 05700-003-12-93 False panel positioned in unit. The false panel will mount inside of the dishmachine. Insert this side first 1. -
Page 19: Operation
OPERATING INSTRUCTIONS OPERATION PREPARATION Before operating the unit, verify the following: 1. The sump strainer and pan strainer are in place and clean. 2. The drain stopper is installed. 3. The wash/rinse arms are installed and secure. To place the unit in standby, flip the "OFF/ON/FILL" switch to the ON position. POWER UP For the initial fill, close the door and depress and hold the "OFF/ON/FILL"... -
Page 20: First Rack
OPERATING INSTRUCTIONS OPERATION The first rack of ware that you place into the unit can have the effect of quickly FIRST RACK reducing the temperature of the wash tank. This is because you are introducing cold materials into the dishmachine and the unit has to circulate water to activate the heating cycle. -
Page 21: Shutdown & Cleaning
OPERATING INSTRUCTIONS OPERATION SHUTDOWN & 1. Turn machine off by flipping the “OFF/ON/FILL” switch to the “OFF” position. CLEANING 2. Open the door. 3. Remove the drain stopper and allow tub to drain (WARNING! Wash tank water will be hot). WARNING 4. - Page 22 OPERATING INSTRUCTIONS OPERATION SHUTDOWN & 8. Verify the nozzles and arms are free from obstruction. If clogged, remove end- caps, clean nozzles with a brush, and flush with fresh water. CLEANING 9. Replace end-caps and ensure they have been tightened. 10.
-
Page 23: Deliming Instructions
DELIMING INSTRUCTIONS OPERATION DELIMING 1. Flip the “OFF/ON/FILL” switch to the “ON” position. 2. Close door and hold the “OFF/ON/FILL” switch in the “FILL “ position for approximately 8-10 seconds. 3. Water must be in the sump. 4. Add deliming solution per chemical supplier’s instructions. 5. -
Page 24: Preventative Maintenance
PREVENTATIVE MAINTENANCE MAINTENANCE The manufacturer highly recommends that any maintenance and repairs not specifically PREVENTATIVE discussed in this manual be performed only by QUALIFIED SERVICE PERSONNEL. MAINTENANCE Performing maintenance on your dishmachine may void your warranty, lead to larger problems, or even cause harm to the operator. So if you have a question or concern, do not hesitate to contact a QUALIFIED SERVICE AGENCY. -
Page 25: Troubleshooting
COMMON PROBLEMS TROUBLESHOOTING PROBLEM POSSIBLE CAUSE REMEDY Dishmachine will not run, 1. Service disconnect switch 1. Turn disconnect on. off or faulty. no voltage at wash relay terminals L1 and T1. 2. Branch circuit breaker 2. Reset or replace. tripped/fuse blown. 3. - Page 26 COMMON PROBLEMS TROUBLESHOOTING PROBLEM POSSIBLE CAUSE REMEDY Dishmachine fills slowly and/ 1. Clogged or obstructed 1. Remove and clean the rinse arms. or the rinse is weak. rinse arms. 2. Low incoming water pressure. 2. Adjust the water pressure regulator to ensure that there is 15 PSI water flow pressure.
-
Page 27: Parts
CONTROL BOX PARTS 07610-004-22-85-D... - Page 28 ITEM DESCRIPTION PART NUMBER Control Box Top 05700-003-81-49 Decal, Warning–Disconnect Power 09905-004-08-16 Upper Decal, I-X 09905-004-21-07 Chemical Feeder Pump Assembly, 36 RPM (230 V Units) 05700-003-78-74 Chemical Feeder Pump Assembly, 36 RPM (115 V Units) 05700-003-25-02 Item intentionally left blank.
-
Page 29: Chemical Feeder Pump Components
CHEMICAL FEEDER PUMP COMPONENTS PARTS Technical Manual (07610-003-92-84) NOTICE For complete Chemical Feeder Pump Assembly part numbers, see the Control Box pages in the Parts section. PARTS SECTION CHEMICAL FEEDER PUMP COMPONENTS Rear Housing Chemical Feeder Pump Kit Assembly, 36 RPM w/ 04320-111-37-09 Motor 120V (Complete) 05700-003-25-02 Chemical Feeder Pump Kit Assembly, 14 RPM w/... - Page 30 CHEMICAL FEEDER PUMP COMPONENTS PARTS ITEM DESCRIPTION PART NUMBER Rear Housing 04320-111-37-09 Motor, 14 RPM 115 V Rinse-aid Feeder Pump 04320-111-35-13 Motor, 14 RPM 230 V, Rinse-aid Feeder Pump 04320-111-47-46 Motor, 36 RPM 115 V, Detergent/Sanitizer Feeder Pump 04320-111-35-14 Motor, 36 RPM 230 V, Detergent/Sanitizer Feeder Pump 04320-111-47-47 Screw, 8-32 x 1/2”...
-
Page 31: Hood Assembly
HOOD ASSEMBLY PARTS Complete Inlet Plumbing Assembly 05700-004-34-44 DETAIL A DETAIL B DETAIL C 07610-004-22-85-D... - Page 32 HOOD ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Hood, I-X 05700-004-21-14 Casting, Upper Manifold 05700-031-34-82 Hood Support 05700-002-78-99 Bracket, Manifold Position Tube 05700-011-34-63 Gasket, Air-gap Base 05330-002-14-48 Shield, Air-gap 05700-002-13-35 Bracket, Cantilever Support 09515-003-15-64 Wear Button 05700-011-88-01 Bracket, Plumbing Support 05700-003-24-25 Bolt, 1/4-20 x 1/2”...
-
Page 33: Door Assembly
DOOR ASSEMBLY PARTS 24, 18 10, 11, 12 15, 16 23, 18 17, 18 21, 25 19, 11, 12 07610-004-22-85-D... - Page 34 DOOR ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Arm, Cantilever 05700-003-52-91 Spring Pin, 1/4” Dia. x 1 1/8” 05315-407-06-00 Yoke Assembly 05700-000-75-77 Cotter Pin 05315-207-01-00 Yoke 05700-000-75-78 Clevis Pin 05315-700-01-00 Nylon Washer 05311-369-03-00 Bushing 03120-100-03-00 Lock Nut, 3/8-16 SS (Not Shown) 05310-256-04-00 Rod, Spring Universal 05700-002-10-52...
-
Page 35: Wash Arm Assembly
WASH ARM ASSEMBLY PARTS Wash Arm Assembly 05700-021-87-76 ITEM DESCRIPTION PART NUMBER Bearing Assembly 05700-021-35-97 O-ring, Silicon 05330-002-60-69 Wash Arm End-cap 05700-011-35-92 Wash Arm 05700-021-63-42 07610-004-22-85-D... -
Page 36: Wash Manifold Assembly
WASH MANIFOLD ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Bolt, 3/8-16 x 3/8" SS 05306-011-36-95 Casting, Upper Wash Manifold 05700-031-34-82 3/8" Lockwasher, SS 05311-276-01-00 3/8" Hex Nut, SS 05310-276-01-00 Bolt, 3/8-16 x 1 1/4" SS 05305-276-10-00 Lower Wash Manifold 05700-002-05-87 Gasket, Wash Manifold 05700-111-35-03 3/8"... -
Page 37: Tub & Frame Assembly
TUB & FRAME ASSEMBLY PARTS 07610-004-22-85-D... - Page 38 TUB & FRAME ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Tub Weldment 05700-002-78-30 Chemical Hanger 05700-004-21-22 Spillway Weldment 05700-002-04-41 Drain Seat Gasket 05700-002-04-42 Sump Strainer 05700-002-06-25 Drain Seat Insert 05700-021-34-38 Locknut, 10-24, with Nylon Insert 05310-373-01-00 Accumulator Weldment 05700-004-21-16 Strainer, Accumulator Weldment 05700-031-33-13 Frame Weldment 05700-002-29-15...
-
Page 39: Wash Motor Assembly
WASH MOTOR ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Wash Motor Assembly 06105-004-24-80 Motor Only 06105-004-32-04 Pump Support Assembly 05700-002-05-88 Nipple, Pump Outlet 05700-021-33-50 Clamp, 1 5/16" to 2 1/4" 04730-719-01-37 Fitting, Brass Elbow 04730-002-18-96 Clamp, 7/16" to 25/32" 04730-011-36-05 Hose, 3/8" ID x 12" Long (115 V Machine) 05700-002-69-73 Hose, 3/8"... -
Page 40: Pump & Motor Assembly
PUMP & MOTOR ASSEMBLY PARTS Complete Pump and Motor Assembly 06105-004-24-80 Mechanical Seal 05330-002-34-22 Impeller 05700-002-81-86 Motor Only 06105-004-32-04 Seal Plate 05700-002-81-87 Case O-ring 05330-002-81-83 Shim Kit 05700-002-82-58 Case Cap Screw Pump Dishcharge Hose 05305-356-04-00 (not shown) 05700-003-78-50 Hose Clamp, 1 5/16" to 2 1/4" S/S (not shown) 04730-719-18-00 (2 required) 07610-004-22-85-D... -
Page 41: Drain Solenoid Assembly
DRAIN SOLENOID ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Solenoid Housing Weldment 05700-002-79-29 Elbow, 3/8" Tube x 3/8-18 04730-206-23-00 Locknut, 10-24 Hex with Nylon Insert 05310-373-01-00 Cotter Pin, 3/32" x 3/4" 05315-207-01-00 Drain, Solenoid, 115 V 04810-200-11-00 Drain, Solenoid, 230 V 04810-111-87-74 Cover, Solenoid Weldment 05700-002-05-90... -
Page 42: Solenoid Valve & Vacuum Breaker
SOLENOID VALVE & VACUUM BREAKER PARTS Screw Cap Screw Data Plate Coil & Housing Data Plate Valve Bonnet Spring 06401-003-07-40 Spring & Plunger 06401-003-07-40 Plunger Cap Retainer 06401-003-07-40 O-Ring O-Ring Diaphragm 06401-003-07-42 Retainer O-ring & Diaphragm 06401-003-07-42 Plunger Diaphragm 06401-003-07-42 Components of Repair Kit 06401-003-06-24 Body... -
Page 43: Miscellaneous Parts
MISCELLANEOUS PARTS PARTS Parts are not shown to scale with relation to each other. Standpipe Assembly, I-X Bulk Head Fitting 05700-002-04-46 04730-011-45-21 Ball Stopper 05700-121-35-54 Water Pressure Regulator, 3/4" 06685-011-58-22 Sump Strainer 05700-002-06-25 Flanged Bullet Foot Rack Guide Assembly (optional) Blue Chemical Tubing (120") -
Page 44: Schematics
115 V, 60 HZ, 1-PHASE SCHEMATICS 07610-004-22-85-D... - Page 46 6209 N. US Hwy 25E • Gray, KY 40734 USA 1.888.800.5672 WAREFORCE I-X Manual • 07610-004-22-85-D...
Need help?
Do you have a question about the I-X and is the answer not in the manual?
Questions and answers