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Summary of Contents for voran 100 P2
- Page 1 Translation Operating manual Packing press 100 P2...
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Page 2: Table Of Contents
Packing Press 100 P2 BASIC SAFETY PRINCIPLES..........................4 ............................4 EY TO THE SYMBOLS ........................6 ENERAL SAFETY REGULATIONS .............. 6 ELECTION QUALIFICATION AND RESPONSIBILITY OF OPERATING STAFF ..........................7 RGANISATIONAL MEASURES ..................8 AFETY REQUIREMENTS FOR THE OPERATING STATE 1.5.1... - Page 3 Packing Press 100 P2 11 SPARE PARTS DOCUMENTATION ........................35 11.1 G ............................... 35 ENERAL – P 11.2 S 100 P1 ....................36 PARE ARTS ACKING RESS Spare Parts List – V - belt pulleys / V-belt cover .................. 37 11.2.1...
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Page 4: Basic Safety Principles
Packing Press 100 P2 1 Basic safety principles 1.1 Key to the symbols Listing of the symbols used and their significance BEFORE FIRST START INSTRUCTIONS READ Not observing this requirement can lead to serious injury or to death! WARNING AGAINST GENERAL DANGERS... - Page 5 Packing Press 100 P2 BEFORE OPENING UNPLUG! Interrupting your work on the machine power supply and secure against accidental before reconnecting it and turning. Non compliance can mean severe personal injury. INFORMATION! Helps you to make optimal use of the functionality of your machine.
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Page 6: General Safety Regulations
Packing Press 100 P2 1.2 General safety regulations NOTE! Ensure that the machine/line is only operated under perfect technical operational conditions and giving full account to the proper use. WARNING AGAINST GENERAL DANGERS Ensure that all possible faulty functions and risk situations are eliminated immediately and without delay before starting up! Faulty functions and risk situations are e.g.:... -
Page 7: Organisational Measures
Packing Press 100 P2 1.4 Organisational measures NOTE! Before starting up the machine/line the operating personnel must without fail be familiar with the Operating Manual, in particular with the safety regulations and notes. It is too late to make a start on familiarisation with these procedures when work is already being done on the machine/line. -
Page 8: Safety Requirements For The Operating State
Packing Press 100 P2 NOTE! Ensure that the fixed intervals, or the inspection intervals specified in the Operating Manual are adhered to! (see the chapter "Servicing and Repairs") Ensure that the tools and equipment required for each kind of servicing work is available as... -
Page 9: Normal Operation
Packing Press 100 P2 1.5.2 Standard Operation NOTE! Avoid working methods that are not clear from a safety aspect! Make all required settings to the machine/line so that can work under reliable and safe operating conditions! The machine/line may only be operated when all safety devices and safety equipment is available and functional, such as e.g.:... -
Page 10: Safety Devices
Packing Press 100 P2 WARNING DANGER OF INJURIES TO THE HAND Do not reach with the hand into the pressing area! WARNING AGAINST GENERAL DANGERS Watch out for any foreign bodies and objects during work with the machine. Do not fill stones, glass, iron parts, bones, plastic etc.! - Page 11 Packing Press 100 P2 Electrical safety devices WARNING AGAINST GENERAL DANGERS All electrical safety devices must be connected and functional at all times. they must not be electrically bridged! Before quitting any activated safety devices it must be ensured that no persons are in the danger areas.
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Page 12: Remnant Risks
Packing Press 100 P2 1.7 Remnant risks Reasonably foreseeable, Remnant risk Measures incorrect use/risk Not maintaining of the safety Any failure of safety devices, all Additional note on the machine/line about regulations, as described in the forms of risk possible... -
Page 13: Correct Use
Packing Press 100 P2 1.8 Use for purpose intended This machine/line is intended and constructed for the following use in full compliance with the contractual terms: INFORMATION! The press may only be used for the pressing of fruit, vegetables and herbs that contain juices. -
Page 14: Training Record
Packing Press 100 P2 1.10 Training record line/machine: Trainer: Date of training: Place of training: Training content: Participant confirmation Name of participant Signature of participant (you confirm with your signature that you have understood the training in special safety measures) -
Page 15: Technical Data
Packing Press 100 P2 2 Technical Data 2.1 Technical data – machine/line as an entire unit Fig. 2.1-1) General view Packing Press 100 P1 length (L) 964 mm length (L1) 1241 mm width (B) 610 mm width (B1) 2013 mm... -
Page 16: Transporting And Setting Up The Machine / Line
- Fix the machine / unit in an orderly manner on the transporting device! - Take into account the load dimensions under the applicable statutory road traffic regulations and/or mark the load as required! Fig. 3.1-1) Transporting the Packing Press 100 P2 F1 loads on cargo-securing means 2950 N oder 295 kg F2 loading of foundation 2950 N/m²... -
Page 17: Notes On Assembly
Packing Press 100 P2 3.2 Notes on assembly WARNING OF DANGEROUS LIVE ELECTRICAL POWER SUPPLY The Power connection must not come into contact with water! Not observing this requirement can lead to serious injury or to death! NOTE! - A level positioning of the machine/line must be observed! -
Page 18: Starting Up / Re-Starting Of The Machine/Line
Packing Press 100 P2 4 Starting up / re-starting of the machine/line 4.1 General NOTE! The machine/line and all machine/line components must be checked by a specialist before starting up and before re-starting after significant changes. 4.2 Controls and settings work before first starting up/re-starting of line Check the machine/line for loose parts (e.g. -
Page 19: Overview Of Lubricants
Packing Press 100 P2 Oil filling and oil level checking The machine is supplied filled with oil under normal circumstances. Before the start-up screw the oil level measuring stick out of the pump box lid and check the oil level. -
Page 20: Functional Description
Packing Press 100 P2 5 Functional Description 5.1 Functional description – Packing Press 100 P2 An electric motor drives a hydraulic pump via a strap drive. The press cylinder piston is pushed upwards by the build-up of pressure in the hydraulic system. When the pre-set pressure for pressing has been attained the over- pressure valve opens and the oil that flows out is pressed back into the tank. -
Page 21: Operation - Machine / Lines Components
Packing Press 100 P2 6.2 Operation – machine / line components Fig. 6.2-1) Operation Packing Press 100 P2 1.) pull out the juice trough (1) 2.) Place the wooden grid (2) in the centre 3.) Place the packing frame (3) on the grid 4.) Place the press cloth (4) off-set by 45°... - Page 22 Packing Press 100 P2 12.) The stack must be completely filled out for each pressing operation, note the marking " Max. upper edge of trough" (Figure 6.2-3 Item No. 1) For small quantities (e.g.: for the last pressing made) empty out of the previous filling only as many cloths as are still needed or compensate the level with a wooden insert (Figure 6.2-3 item No.
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Page 23: Electrical Systems
Packing Press 100 P2 7 Electrical systems 7.1 Electrical circuit diagram Fig. 7.1-1) Circuit diagram for the Packing Press 100 P reverser switch electric motor for hydraulic pump Version: 111300001, M0004459B - 23 / 44 - Date: 13.12.2013... -
Page 24: Hydraulic
Packing Press 100 P2 8 Hydraulic 8.1 Hydraulic diagram 100 P1 Fig. 8.1-1) Hydraulic diagram Version: 111300001, M0004459B - 24 / 44 - Date: 13.12.2013... -
Page 25: Fault And Error Analysis
Packing Press 100 P2 9 Fault and error analysis 9.1 General WARNING AGAINST GENERAL DANGERS In faults trouble shooting the safety instructions described in the chapter "Basic safety principles" must be followed without fail! INFORMATION! When faults tables on the separate machine/line parts are not otherwise given, you can find further information on the precise settings in the chapter "Controls and settings work before first... -
Page 26: Servicing And Repairs
Packing Press 100 P2 10 Maintenance and repairs 10.1 General The mechanical and electrical equipment requires regular servicing if it is to fulfil its tasks satisfactorily at all times. The general safety notes the documentation/Operating Manual must be adhered to without fail. - Page 27 Packing Press 100 P2 Electrical equipment such as for example: - Switch and relay transmission devices such as e.g. mechanical limit switches - current supply cables - Any local operational control points are in principle maintenance-free. They should, however, be checked in a monthly sequence and – insofar as this is required –...
- Page 28 Packing Press 100 P2 Sight checks The general state of the machine must be tested (condition of the weld and screw connections and of the electrical connections, corrosion points, tears etc.) and the degree of soiling must be assessed. The checks comprise the checking of the notices on the machine/line and the checking of the labelling of electrical devices (these must be placed in an orderly manner and they must be legible).
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Page 29: Servicing And Repairs Reporting
Packing Press 100 P2 10.2 Maintenance and repairs reporting Operator Street/building no. Zip code/city country Product name Date:____________________________ time: from ____________ to____________ Fault dealt with: ........................................................................................................................................................................................Used spare parts Further supply Yes/no ID number Name Clearly visible faults: ....................................... -
Page 30: Maintenance Intervals
Packing Press 100 P2 10.3 Maintenance Intervals Maintenance Interval 1-shift operation before start of work monthly annually 2-shift operation before start of work weekly monthly 3-shift operation NOTE! The intervals specified in the maintenance table are values recommended for normal operating conditions. - Page 31 Maintenance Intervals - Pressure Plate for 100 P Work to be carried out Check pressure plate for visible damage Maintenance Intervals - travelling mechanism welded 100 P2 Work to be carried out Check the travelling mechanism fixture for signs of visible damage...
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Page 32: Servicing And Repairs - Machine / Unit Components
Packing Press 100 P2 10.4 Maintenance and repairs – machine / unit components 10.4.1 Cleaning: BEFORE OPENING UNPLUG! Interrupting your work on the machine power supply and secure against accidental before reconnecting it and turning. Non compliance can mean severe personal injury. -
Page 33: Ventilating The Hydraulic System
Packing Press 100 P2 10.4.3 Ventilating the hydraulic system Malfunctions are mostly caused by air inside the hydraulic system. If the lifting table won´t rise, vent the pump while the motor is in operation. Loosen the hexagon socket screw (Fig. item 1) at the distributor head and close the hand wheel (Fig. item 2). If you hear knocking sounds or the lifting table rises slowly fix the hexagon socket screw. -
Page 34: Tightening The Strap
Packing Press 100 P2 10.4.4 Tightening the strap Fig. 10.4.4-1) Tightening the strap 1) Remove protecting shield (1) 2) Loosen locknut (2) 3) Readjust pivoting motor base (3) by means of tensioning screw (4) Depending on which way you turn the tensioning screw, the motor (5) will be moved to either the left or the... -
Page 35: Spare Parts Documentation
Packing Press 100 P2 11 Spare parts documentation 11.1 General Use only original spare parts. The use of other spare parts can lead to the loss of your warranty claims. Regard the recommended piece numbers as minimum piece numbers. If the spare parts are not obtained from the manufacturer, the machine/line supplier accepts no responsibility for errors of type data or for wrong or late deliveries. -
Page 36: Spare Parts List - Packing Press 100 P1
Packing Press 100 P2 11.2 Spare Parts List – Packing Press 100 P2 Fig. 10.2-1) Illustration [Packing Press 100 P2] Position number Pieces Bezeichnung Customer EtNo. hydraulic pump – 1 cylinder 380 bar 110062000 E-motor 1.1 kW complete with WU switch & cable... -
Page 37: Spare Parts List - V-Belt Pulleys / V-Belt Cover
Packing Press 100 P2 11.2.1 Spare Parts List – V-belt pulleys / V-belt cover Fig. 11.2.1-1) Illustration [V-belt pulleys / V-belt cover] Position number pieces Designation Customer EtNo. pulley Ø192x35 110082013 pulley Ø 65 110081084 free running hub 110081054 disc Ø 35x4 110081064 Sechskantschraube M8 x 25 - 8.8... -
Page 38: Spare Parts List - Hydraulic Pump- 1Cylinder 380Bar
Packing Press 100 P2 11.2.2 Spare Parts List – hydraulic pump- 1cylinder 380bar Fig. 11.2.2-1) Illustration [hydraulic pump – 1 cylinder 380bar] Position number pieces Designation Customer EtNo. Hydr.pump 110062000 Hydr. oil BP Energol HLP-HM 68 3,8 Liter 590100100 pump element complete... -
Page 39: Spare Parts List - Distributor Head
Packing Press 100 P2 11.2.3 Spare Parts List – distributor head Fig. 11.2.3-1) Illustration [distributor head] Position number pieces Designation Customer EtNo. distributor head 110062174 excess pressure valve 110062194 washer with notch 110062204 hexagonal bolt M8 x 35 - 8.8 300203500 cylinder bolt M8 x 20 - 8.8... -
Page 40: Spare Parts List - Welded Cylinder 100 P
Customer EtNo. cylinder 50 P 111360001 collar RS/L90/98/12,5 PUR NI300 100P 571000200 screwing P-GEV12SR 540200300 11.2.5 Spare Parts List – Lifting Table for 100 P2 Fig. 10.2.5-1) Illustration [Lifting Table 100 P2] Position number pieces Designation Customer EtNo. Lifting table... -
Page 41: Spare Parts List - Welded Carriage Frame
Packing Press 100 P2 11.2.6 Spare Parts List – welded carriage frame 100 P2 Fig. 10.2.6-1) Illustration [travelling mechanism 100 P2] Position number pieces Designation Position number carriage trail 100P2 111307001 carriage sz. 111304001 carrying wheel D=45 X 20 black 400200100 11.2.7 Spare Parts List - E-motor 1.5 kW complete with WU switch &... -
Page 42: Pictogram
Designation Customer EtNo. Voran data plate-adhesive silver 889000001 Decal "Refer to operating instructions" 889100001 Decal "Voran logo" size 275x100 mm 889000033 Decal "Warning: Electrical voltage" 889000052 Decal "Warning danger of injuries to the hand" 889000042 Decal "opening - to press"... -
Page 43: Ce Declaration Of Conformity
Packing Press 100 P2 12 CE Declaration of Conformity Version: 111300001, M0004459B - 43 / 44 - Date: 13.12.2013... - Page 44 Packing Press 100 P2 Version: 111300001, M0004459B - 44 / 44 - Date: 13.12.2013...
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