voran EBP580 Translation Of Operating Manual
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voran EBP580 Translation Of Operating Manual

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Single belt press EBP580
Translation
Operating manual – part 1
Single belt press EBP580
3 x 208-240V 60Hz
Version: 166000000, M0017267B_EN208-240-60D
- 1 / 52 -
Date: 28.11.2017

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  • Page 1 Single belt press EBP580 Translation Operating manual – part 1 Single belt press EBP580 3 x 208-240V 60Hz Version: 166000000, M0017267B_EN208-240-60D - 1 / 52 - Date: 28.11.2017...

  • Page 2: Table Of Contents

    Single belt press EBP580 BASIC SAFETY PRINCIPLES ..........................4 ............................. 4 EY TO THE SYMBOLS ........................5 ENERAL SAFETY REGULATIONS ............6 ELECTION QUALIFICATION AND RESPONSIBILITY OF OPERATING STAFF .......................... 6 RGANIZATIONAL MEASURES ..................8 AFETY REQUIREMENTS FOR THE OPERATING STATE 1.5.1...
  • Page 3 Single belt press EBP580 SERVICING AND REPAIRS .......................... 41 10.1 ..............................41 ENERAL 10.2 ......................44 ERVICING AND REPAIRS REPORTING 10.3 ..........................45 ERVICING INTERVALS 10.4 ..........................46 UBRICANTS VERVIEW 10.5 ................. 47 ERVICING AND EPAIRS MACHINE LINE COMPONENTS 10.5.1 Cleaning .............................

  • Page 4: Basic Safety Principles

    Single belt press EBP580 1 Basic safety principles 1.1 Key to the symbols Listing of the symbols used and their significance BEFORE FIRST START INSTRUCTIONS READ Not observing this requirement can lead to serious injury or to death! WARNING AGAINST GENERAL DANGERS...

  • Page 5: General Safety Regulations

    Single belt press EBP580 WEAR EAR MUFFS! Ear muffs must be worn when there is a high noise level! Not observing this can lead to serious personal injury! INFORMATION! Helps you to make optimal use of the functionality of your machine.

  • Page 6: Selection, Qualification And Responsibility Of Operating Staff

    Single belt press EBP580 1.3 Selection, qualification and responsibility of operating staff NOTE! Please note each operator of the unit must be trained, instructed and older than 15 years. Please observe your national law and regulations for industrial safety. Operating staff who are in training or under instruction may only work under the constant...
  • Page 7 Observe the instructions given for the fire alarms and for fire fighting. NOTE! The machine should be taken from company Voran in operation! When commissioning an enrollment (operation, maintenance) is performed. Version: 166000000, M0017267B_EN208-240-60D - 7 / 52 -...

  • Page 8: Safety Requirements For The Operating State

    Single belt press EBP580 1.5 Safety requirements for the operating state WARNING AGAINST GENERAL DANGERS The machine/line may only be operated after all statutory safety requirements have been fulfilled. 1.5.1 Servicing/repair operation WARNING AGAINST GENERAL DANGERS Servicing and repair work may only be carried out when the machine/line is switched off and secured against being switched on again (e.g.

  • Page 9: Normal Operation

    Single belt press EBP580 1.5.2 Normal Operation NOTE! Avoid working methods that are not clear from a safety aspect! Make all required settings to the machine/line so that can work under reliable and safe operating conditions! The machine/line may only be operated when all safety devices and safety equipment is available and functional, such as e.g.:...

  • Page 10: Safety Devices

    Single belt press EBP580 1.6 Safety devices The machine/line may only be used either in the course of normal operation or in servicing/repair operation when all required safety devices are used and are effective. the following safety regulations have been introduced in order to reduce the remnant risk from the machine/line to an...
  • Page 11 Single belt press EBP580 Mechanical safety devices WARNING AGAINST GENERAL DANGERS All safety devices must be firmly fixed! It must only be possible to remove them with the use of tools! The possibility of loosening them manually is not permitted!

  • Page 12: Remnant Risks

    Single belt press EBP580 1.7 Remnant risks Reasonably foreseeable, incorrect Remnant risk Measures use/risk Not maintaining of the safety Any failure of safety Additional note on the machine/line about the regulations, as described in the devices, all forms of risk...

  • Page 13: Correct Use

    Single belt press EBP580 1.8 Correct use This machine/line is intended and constructed for the following use in full compliance with the contractual terms: INFORMATION! The press may only be used for the pressing of fruit, vegetables and herbs that contain juices.

  • Page 14: Training Record

    Single belt press EBP580 1.10 Training record Line/machine: Trainer: Date of training: Place of training: Training content: Participant confirmation Name of participant Signature of participant (you confirm with your signature that you have understood the training in special safety measures)

  • Page 15: Technical Data

    Single belt press EBP580 2 Technical data 2.1 Technical data - overall machine/line Picture 2.1-1) Full view of the single belt press EBP580 rated power up to 1000 kg 2,1 – 5,5 m/min speed of belt 0,6 – 1,6 min processing time 240 –...

  • Page 16: Transportation And Setting Up Of The Machine/Line

    Single belt press EBP580 3 Transportation and setting up of the machine/line 3.1 Notes on transportation NOTE! - Before transporting the machine/line the motor is to be switched off and the mains connector plug must be pulled out! - The machine/line must not be tipped! - In order to avoid transportation damage assemble any available transport securing devices.

  • Page 17: Notes On Assembly

    Fuse protection 16 A neutral Water supply for belt cleaning a) For high-pressure cleaners supplied by Voran (Kärcher type HD 7/18 C): Water supply pipe 3/4" with a reduced connection to 1/2" external thread b) For high-pressure cleaners supplied by the customer: a continuously sustained high-pressure cleaner with a working highest pressure of at least 180 bar and a supply performance of 500 l.
  • Page 18 NOTE! The membrane switch responsible for the dosing settings in the dosing box may be connected either to the Voran Washing Machine with fully automatic dosing or to an own line. Version: 166000000, M0017267B_EN208-240-60D - 18 / 52 -...

  • Page 19: Starting Up / Re-Starting Of The Machine/Line

    Single belt press EBP580 4 Starting up / re-starting of the machine/line 4.1 General NOTE! − Before starting up and before each restart, the complete unit and all devices must be efficient cleaned. − For cleaning just use the specified and preferred agents (chapter 9.5.1) −...

  • Page 20: Controls And Settings Work Before First Starting Up/Re-Starting Of Line

    Single belt press EBP580 4.3 Controls and settings work before first starting up/re-starting of line Check the machine/line for loose parts (e.g. forgotten tool)! Check all cable connections (clamp and plug connections) as also all pneumatic pipelines of the machine/line. Pay particular attention to damaged and loose cable and connections (see illustration) Check that the required safety devices have been placed in an orderly manner and are intact! (see the chapter "Safety devices")

  • Page 21: Setting The Pressure Regulator

    Single belt press EBP580 4.3.1 Setting the pressure regulator The following basic values are pre-set by Voran: Compressor 8,5 bar Belt regulation 8 bar belt tenser 4 bar Pressure switch 6 bar Picture 4.2.1-1) Pressure regulator NOTE! The values given above must be set again before re-starting of line after servicing and repair work! 4.3.2 Testing of the screen belt...

  • Page 22: Functional Description

    Single belt press EBP580 5 Functional description Functional description – single belt press EBP 580 The single belt press is a continuously operating press for the separation of solids from the liquid parts of different products. The continuously operating screen belt is driven by a variable speed double worm gear motor.

  • Page 23: Operation

    Single belt press EBP580 6 Operation 6.1 General WEAR EAR MUFFS! It’s absolute necessary to use ear protections at noise nuisance Not observing this can lead to serious personal injury! WARNING AGAINST GENERAL DANGERS Before leaving the machine/line the motor must be switched off and the mains...

  • Page 24: Switch On And Off The Belt Press

    Single belt press EBP580 6.2.2 Switch on and off the Belt press Fig. 6.2.2-1) Operation via control cabinet 1.) The Belt press is supplied with power by switching on the main switch (Fig. Pos. 1). Switch the key switch (Fig. Pos. 2) to automatic. Unlock the emergency-stop button.
  • Page 25 Single belt press EBP580 5.) Press the button relay (fig. 6) and/or FU (fig. 7); by pressing the button back (fig. 8) it can be returned to the main menu. 6.) After switching on the screen belt (fig. 9), the cleaning (fig. 10) and the brush cleaning (fig. 11) can be switched on as well by pressing the corresponding button.

  • Page 26: Setting Belt Speed

    Single belt press EBP580 6.2.3 Setting belt speed The belt speed can be adjusted continuously. 1.) Press display fig. 1. 2.) The screen belt operates slower or faster (35 – 90 Hz) by pressing the arrows (Fig. Pos. 2 + 3).

  • Page 27: Setting The Cleaning Interval

    Single belt press EBP580 6.2.4 Setting the cleaning interval 1.) For setting the cleaning time, press button „Intervall“ (Fig. Pos. 1) and afterwards tip on the minute display of the waiting time (Fig. Pos. 2) for opening the numerical keyboard.

  • Page 28: Charging Of The Press

    Single belt press EBP580 6.2.6 Charging of the press Picture 6.2.6-1) Charging of the press On the dosing tank (Fig. Pos. 1) is an inductive proximity switch (Fig. Pos. 2) which controls by start and stop of the mash supply the mash amount in the dosing tank to prevent an overflowing of the mash.

  • Page 29: Electricals

    Single belt press EBP580 7 Electricals 7.1 Electrical circuit diagram – EBP580 Picture 7.1-1) Circuit diagram – single belt press EBP 580 Version: 166000000, M0017267B_EN208-240-60D - 29 / 52 - Date: 28.11.2017...
  • Page 30 Single belt press EBP580 Picture 7.1-2) Circuit diagram – single belt press EBP 580 Version: 166000000, M0017267B_EN208-240-60D - 30 / 52 - Date: 28.11.2017...
  • Page 31 Single belt press EBP580 Picture 7.1-3) Circuit diagram – single belt press EBP 580 Version: 166000000, M0017267B_EN208-240-60D - 31 / 52 - Date: 28.11.2017...
  • Page 32 Single belt press EBP580 Picture 7.1-4) Circuit diagram – single belt press EBP 580 Version: 166000000, M0017267B_EN208-240-60D - 32 / 52 - Date: 28.11.2017...
  • Page 33 Single belt press EBP580 Picture 7.1-5) Circuit diagram – single belt press EBP 580 Version: 166000000, M0017267B_EN208-240-60D - 33 / 52 - Date: 28.11.2017...
  • Page 34 Single belt press EBP580 Picture 7.1-6) Circuit diagram – single belt press EBP 580 Version: 166000000, M0017267B_EN208-240-60D - 34 / 52 - Date: 28.11.2017...
  • Page 35 Single belt press EBP580 Picture 7.1-7) Circuit diagram – single belt press EBP 580 Version: 166000000, M0017267B_EN208-240-60D - 35 / 52 - Date: 28.11.2017...
  • Page 36 Single belt press EBP580 Picture 7.1-7) Circuit diagram – single belt press EBP 58 Version: 166000000, M0017267B_EN208-240-60D - 36 / 52 - Date: 28.11.2017...

  • Page 37: Material List

    Single belt press EBP580 7.2 Material list Material list – EBP 580 Description Item-Nr. Reference Producer/supplier VCD2 Emergency stop main switch 120600001 -1S1 Telemecanique A9F07213 iC60H,2P,13A, circuit breaker 160300142 -1F1 Groupe Schneider ALGAutomatisierungs- Frequency converter LSIS SV008iC5-1F 160200089 -1FU1 lösungen GmbH...

  • Page 38: Pneumatic

    Single belt press EBP580 8 Pneumatic 8.1 Pneumatic diagram – EBP580 Picture 8.1-1) Pneumatic Version: 166000000, M0017267B_EN208-240-60D - 38 / 52 - Date: 28.11.2017...

  • Page 39: Fault And Error Analysis

    Single belt press EBP580 9 Fault and error analysis 9.1 General WARNING AGAINST GENERAL DANGERS In faults trouble shooting the safety instructions described in the chapter "Basic safety principles" must be followed without fail! INFORMATION! When faults tables on the separate machine/line parts are not otherwise given, you can find further information on the precise settings in the chapter "Controls and...
  • Page 40 Single belt press EBP580 When a fault is displayed, the possible cause of the occurred error can be read by pressing “Ref.” (Fig. Pos. 1). After removing the fault, the fault message closes automatically. To change between several fault press Fcs.Up (Fig. Pos. 2) or Fcs.Dwn. (Fig. Pos. 3). By pressing REVERSE the particular error can be selected.

  • Page 41: Servicing And Repairs

    Single belt press EBP580 10 Servicing and Repairs 10.1 General The mechanical and electrical equipment requires regular servicing if it is to fulfill its tasks satisfactorily at all times. The general safety notes the documentation/Operating Manual must be adhered to without fail.
  • Page 42 Single belt press EBP580 Electrical equipment such as for example: - switch and transmission devices such as e.g. mechanical limit switches - energy supply cables - any relevant operating points on location are in principle free from maintenance. They should be checked on a monthly basis, however, and should be cleaned insofar as this is necessary.
  • Page 43 Single belt press EBP580 Sight checks The general state of the machine must be tested (condition of the weld and screw connections and of the electrical connections, corrosion points, tears etc.) and the degree of soiling must be assessed. The checks comprise the checking of the notices on the machine/line and the checking of the labeling of electrical devices (these must be placed in an orderly manner and they must be legible).

  • Page 44: Servicing And Repairs Reporting

    Single belt press EBP580 10.2 Servicing and repairs reporting Operator Street/building no. Zip code/city country Product name Date: ____________________________ Time: from ____________ to____________ Fault dealt with: ......................................................................................................................................................................................Further supply Used spare parts Yes/no ID number Name Clearly visible faults: .....................................

  • Page 45: Servicing Intervals

    Single belt press EBP580 10.3 Servicing intervals Servicing interval 1 - shift operation Before start of work Monthly 12 Monthly 2 - shift operation Before start of work Weekly 6 Monthly 3 - shift operation NOTE! The intervals given in the servicing table are standard values for normal operating conditions.

  • Page 46: Lubricants Overview

    Guides standard commercial, foodstuff compatible grease Grease Bearings standard commercial, foodstuff compatible grease Grease INFORMATION! In principle, you can use any commercially available, fat-free grease. Company Voran recommends "LF10 (H1)". Version: 166000000, M0017267B_EN208-240-60D - 46 / 52 - Date: 28.11.2017...

  • Page 47: Servicing And Repairs - Machine/Line Components

    Always wear protective gloves and goggles when using cleaning agents. Non-observance could be serious burns and eye injuries and even loss of sight! NOTE! Voran prefers: BTS 3000 - DVG – listed Part Nr. 190019010 Active chloride foaming disinfectant concentrate for food industry Usage:...
  • Page 48 Single belt press EBP580 First clean any installed Washing Machine or serially connected mill and then clean the press as follows: Picture 10.5.1-1) Cleaning the Belt press 1.) Remove protective grating. 2.) Unscrew the cable from dosing switch (Fig. Pos. 1).

  • Page 49: Reading Off Operating Hours

    Single belt press EBP580 Change key switch (Fig. Pos. 8) from Automatic to Revision. Start Belt, Cleaning, Brush and if available Semi – Cip cleaning (OPTION). 7.) Press enable switch (Fig. Pos. 9) and clean the machine with a hose.

  • Page 50: Adjusting The Regulating Valve

    Single belt press EBP580 10.5.5 Adjusting the regulating valve In the course of durable tape (tape strip bent ..) or exchange of the control valve it must be re-established. 1.) mounting screws (Fig. Pos.1) of the regulator valves to solve anything 2.) regulating valve (Fig.

  • Page 51: Screen Belt Change

    Single belt press EBP580 10.6 Screen belt change Engless screen belt only with original equipment.. For mounting a new screen belt, proceed as follows:. 1) Remove discharge plates and tubs. 2) Remove scrapers and mash conveyor. 3) Pull out defective belt.
  • Page 52 Single belt press EBP580 Version: 166000000, M0017267B_EN208-240-60D - 52 / 52 - Date: 28.11.2017...

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